gea decanters – latest state of the art technology for...
TRANSCRIPT
GEA decanters – latest state of the art technology for sludge thickening and (pre-) dewatering
National Sustainable Water & Sanitation Summit
DINESH GEHANI – REGIONAL MANAGER, GEA INDIA
NEW DELHI, DECEMBER 1ST & 2ND
GEA is a global leader in equipment and process technology providing innovative solutions for smart food processing and for a more efficient use of energy resources.
GEA in Summary
2
Dairy Processing Food
Revenue EUR 4.5bn (FY14)
SALES
Operating EBIT Margin 11.4% (FY14)
Employees >18,000 (Dec15)
Market Cap >EUR 9.0bn
Utilities - water Dairy Processing Food Bio Tec
Safeguarding the health of human beings
You are in touch with GEA equipment every day…
First: GEA in Summary
3
…we are all this and more every day!
Around one quarter of the milk processed is handled by GEA equipment.
Approx. one in three instant coffee lines has been built by GEA.
Every third chicken nugget is processed with GEA equipment.
Around one quarter of wastewater sludge is processed with GEA equipment.
Sustainability is a Matter of Course
4
GEA is acutely aware of its economic, social and environmental responsibilities.
Therefore, GEA commits itself to
• a clear corporate policy in terms health, safety & environment
• preventing environmental pollution and reducing energy consumption, waste and emissions
• helping its customers protect the environment by providing efficient products and process solutions
• offering solutions that ensure environmental protection while delivering substantial benefits to society and a high level of economic efficiency
• Our presence in India goes back over four decades
5
GEA | Innovation is our tradition 1893 – 2016 >120 years of experiences
“We desire to be a constructive partner in exiting Indian projects”
6
Core Products of GEA Separation
Separator centrifuges with bowl diameters from 200 mm up to 1050 mm Throughput capacity up to 500,000 l/h Particle size from 0,5 µm Taking care to produce fresh milk, paneer, mango juice, antibiotics, etc.
Decanter centrifuges with bowl diameters from 200 mm up to 1030 mm Throughput capacity up to 350,000 l/h Particle size from 5 µm Taking care of clean water, waste water, rendering, etc.
World World‘s largest decanter centrifuge in operation in
Singapore, New York and Los Angeles
Fields of Application GEA Separation
Beverage Technology
Growing markets – Growing demands
Dairy Technology
Natural, fresh and maximum functionality
Renewable Resources
Efficient handling is the order of the day
Chemical / Pharmaceutical Technology
Quality in its purest form
7
8 Company Portrait
Fields of Application GEA Separation
Marine
Economical challenges and environmental protection
Energy
Quality of life and economic growth
Oil & Gas
Permanent availability under extreme conditions
Environmental Technology
Competence in environmental technology
Dewatering and thickening of municipal sewage sludge
Solutions for industrial waste water applications
9 Company Portrait
Fields of Application Environmental Technology GEA Separation
Treatment of drinking water
GEA | Production Facilities
10
Oelde, Germany
Headquarters
Niederahr, Germany
Decanter Centrifuges
Château-Thierry, France
Mineraloil Separators
Bengaluru, India
Decanter Centrifuges and Dairy Separators
Tianjin, China
Separators and Decanter Centrifuges
GEA Separation
11
German quality – made in India More than 1000 Decanter Centrifuges manufactured
Export oriented side: > 80% into the world
Full acceptance in USA, Germany, Norway, etc.
GEA India - Production Facility, Bengaluru
12
GEA Separation India Ltd
TÜV certificates according to DIN EN ISO 9001, DIN EN ISO 14001 and DIN EN ISO 18001
Quality Management
GEA Separation
13
Sludge Thickening and Dewatering | Municipal
14
Waste Water Treatment:
Sludge handling is a mission. Process and procedures being redefined to suit India specific needs.
Sludge is an asset not a burden.
GEA Separation Decanter
15
Solid-Liquid-Separation (with free liquid discharge)
For all wastewater / sewage applications Sludge
Clear liquid Cake / Solids
16
Cooperation and Partnership with reputable big companies in the wastewater market
17
• Cooperation and partnership with reputable big companies and municipal corporations
• Specialist for large Projects
• Changi Singapore
• Thames Water London (UK) Crossness and Beckton
• New Trends
• Thermal Hydrolysis Process
Municipal Waste Water Treatment
18
WRP Changi Singapore
10 Decanters for Sludge Dewatering 20 Decanters for Sludge Thickening
Largest Decanter Centrifuge
“Sewage to drinking water”
19
Los Angeles
Las Vegas
Mexico City
New York
St. Petersburg London
Paris Cologne
Wladiwostok
Seoul Beijing
Hong Kong
Sydney
Bengaluru
Singapore
Doha Dubai
Buenos Aires
Madrid
Rom
20
GEA in India
1980-2000
• Operation Flood-Resurgence of Dairy Industry in India • Basic GEA Westfalia Separators for an emerging market
2010
• Latest State of art highest capacity separators from GEA Westfalia India, instrumental in pioneering the changes in dairy industry
GEA India Every decade has its own story !!
21
We have understood the requirements of India and we want to provide “Customized” and “Tailor-made” solutions specific to its requirements.
1990-2000
• Basic package unit for vaccine production initiated by GEA Westfalia in India
2010
• State of art automatic sterilisable package units for biotech production, changing the dynamics of vaccine and biotech scenario in India
DAIRY
BIOTECH
Our presence in India goes back over four decades. We are proud to have been an associate in this fascinating transformation .
GEA India
22
TH
EN
Wastewater Treatment / Sludge handling was primarily a regulatory requirement.
Technology and Machinery imported and adapted for India’s
needs.
Technical processes / procedures based on similar
successful international projects
Wastewater / Sludge was a social burden
Resource utilisation focussed on minimising costs
NO
W
Wastewater Treatment / Sludge handling is a MISSION !!
The ambitious thrust of India as a nation for cleanliness and environmental sustenance is a
matter of pride
No question of emulating or imitating the Processes/ technologies prevalent in other parts
of the world. India’s needs are specific and India demands
CUSTOMISED SOLUTIONS !!
Processes / Procedures being REDEFINED
to suit India’s specific need.
Focus primarily on BEST technology with long term perspective
Determination to convert Wastewater / Sludge into an ASSET
We are inspired as we observe the series of initiatives that the Government of India has recently launched
23
European Expertise for Indian Challenges
24
Germany has vast experience of cleaning river Rhine, which was once Europe’s most heavily polluted river.
ICPR International Commission
for Protection of Rhine
In Rhine’s watershed 58 million people are living in nine different states
Main focus to ensure 96 % of the waste from industry & settlement is treated before going
to river
The construction of wastewater treatment plants in the Rhine watershed entailing
expenses above 80 billion € during the past 30 years has had a very positive effect on
Rhine water.
NAMAMI GANGE Integrated Ganga
Conservation Mission
Ganga is India’s largest river basin covering 26 % of the landmass and supports 43 % of
the population. Holy River passes through 5 states
Focus to treat the sewage and industrial effluent at its source to achieve mission of
clean ganga
We want to be part of this historical effort with our expertise to bring the change.
What we bring with our experience
25
Source: Business Standard, Nov 2014
We did play a role in Rhine Action Plan
26
Plant on Rhine GEA Technology
KW Langel 2 X UCF 466
KW Weiden 1x UCF 466
KW Rodenkirchen 2x UCF 466
Mobile Unit UCF 466
27 GEA | Sludge thickening and dewatering with decanter centrifuges
• Waste Water Treatment facility for GAYESPUR TOWN – UNDER NGRBA, West Bengal
• 2x UCD 305
• 140 mld STP project of UPJNL
• 4 X UCA 501
GEA Technology for Ganga Action Plan
28
BWSSB
Souce: EXCRETA MATTERS 71 CITIES
GEA | Sludge thickening and dewatering with decanter centrifuges
2x UCD 345
4x UCD 305 KADUGUDI CHIKKABANWARA
2x UCD 345 Bellandur 3x UCA 501
STPs not shown in Map
STP Not shown in Map
30
Thermal Hydrolyses Process (THP) in combination with our decanter centrifuge
Constantly looking to reduce costs associated with treating and disposing sludge streams
Factor influencing adoption of new sludge management technologies and approaches
Considering public opinion about environmental and health impacts of sludge management practices
20-30% drier cake 25-35% more methane gas
Up to 50% reduced retention times Class A cake
31
Success on WWTP Psytalia in Athens, Greece
Psyttalia Greece
Decreased estimated consumed energy just for incineration: - 35%
Improved Energy production because of the right sludge treatment: + 15 %
Success on 3 WWTP´s in London (Thames Water) Crossnes, Beckton and Long Reach
32
Crossnes London
Cities with high people densities, choose of efficient sludge treatment Improved power generation!
33
GEA Separation | Market Leader for Cambi process
34
India
Rarely is it seen, that a Nation embarks with such enthusiasm and determination for cleanness and for the preservation of natural resources.”
gea.com
Dinesh Gehani
Regional Manager Environmental, Marine & Energy, Oil & Gas
Phone +91 9821143836
GEA Westfalia Separator India Pvt.Ltd. 1406, Tower B, NH-8, South City-1 122001 Gurgaon, Hayana India