[ge innovation forum 2015] power gen product(40’) by daniel lee
TRANSCRIPT
Imagination at work
GE Heavy Duty Gas Turbine & Combined Cycle
Technology UpdatesJuly 8, 2015
Lee, Kyoung JinCustomer Application Engineer – K EPC team
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
2
• 8 businesses operating in more than 175 countries … 125+ years• 305,000 employees worldwide• 2014 revenue $148.6B
• 8 businesses operating in more than 175 countries … 125+ years• 305,000 employees worldwide• 2014 revenue $148.6B
GE’s portfolio … structured for growth
Power &Water$27.6B
GE Capital$42.7B
Healthcare$18.3B
Aviation$24.0B
Transportation$5.7B
Appliance &Lighting$8.4B
Oil & Gas$18.7B
EnergyManagement
$7.3B
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
GE Power & Water
3
$27.6B ‘14 Revenue
>37,000 employees
>120 countries
% Volume of Sub-Segment 2014 Revenue
Power GenProducts
Distributed Power
2%Nuclear
High Efficiency, Scale Power
Broad, Efficient Portfolio
Advanced Reactor Technologies
Renewables 23%
World’s Most Efficient & Reliable Fleet
21%
Power GenServices
Optimizing Plant Performance
31%
19%
4%Water/Process TechEnergy Efficient Water Solutions
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
Broadest Heavy Duty Gas Turbine Portfolio
Geared for 50Hz or 60Hz60Hz Gas Turbines50Hz Gas Turbines
.03
.01
.03
.03
.04
.05
.01
.02
.03
.04
.03
.04
.05
.01
.02
44 MW
80 MW
91 MW
198 MW231 MW
132 MW
265 MW
299 MW
510 MW
275 MW
397 MWGE GT-9HA
GE GT-9F
GE GT-9E
GE GT-7HA
GE GT-7F
GE GT-6F
GE GT-6B
GE GT-7E
337 MW
51 MW
280 MW
143 MW
World’s Largest& most efficient
World’s Largest& most efficient
GE, a Pioneer in Gas Turbine Technology• Materials Advantage from our Aviation Expertise• Half Century of Fuel Research and Testing• Validation that Demonstrates Performance & Operability
4
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
Heavy Duty Gas Turbine Portfolio
5
Gas turbine firing temperature °C
Com
bine
d cy
cle
eff
icie
ncy
%
1260 14301090 1600+
Introduced‘03
steam-cooled
Introduced‘13
air-cooled
Introduced‘86
Introduced‘72
55
60
65
50
Technology advances governs firing temperature … to lower fuel costs
Reliable B and E Class• Over 3,000 units installed• Industry-leading fuel flexibility
(more than 50 gases and liquids)
• More than 143MM operating hours
Industry Leading F Class• >1,100 units installed, >50M fired hours• Industry’s best reliability at 99.4%
High Efficiency H Class• Lowest life cycle cost of electricity with
air cooled technology• The world’s largest high efficiency
turbine : 510MW
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
7H/9H
Gas turbine technology evolution
7HA.01
7F.05
9HA.01
14 Stage Compressor3-stage VGVsField-replaceable blades
4 Stage Hot Gas PathSingle crystal alloysDouble Wall CasingAdvanced Thermal Barrier Coating
DLN 2.6+from 9F & 7F
7F.043 Stage Hot Gas PathSingle crystal alloys
Flow scaleFlow scale
9HA.02
7HA.02
Flow scaleFlow scale
HA.01 & HA.02 commonalitysame architecture with resizedflow area … bigger compressorinlet and turbine exhaust
Systematic progression of proven technology
Full loadvalidatedOct 2014
6
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
HA high efficiency gas turbinesThe most cost effective conversion of fuel to power
7
HA Gas turbines … for reliable, cost effective power generation
Product performanceCompressor• Field replaceable blades• 7F.05 validated
DLN2.6+ Combustor• Proven performance• Broad fuel flexibility
Hot Gas Path• Air cooled• Proven super alloys GT
MW1x1 CCMW*
1x1 CCEfficiency*
7HA.01 275 406 61.3%
7HA.02 337 501 61.7%
9HA.01 397 592 61.6%
9HA.02 510 755 61.8%
FlexibilityFuel Gas*, Liquid Fuel*
Turndown 25% GT base load
Ramp rate 15% GT MW/min* Include Lean Methane, Arabian Super Light Crude Oil
* Power output & efficiency are net value based on GT World Handbook
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
A Better Validation Approachthorough validation prior to first fire in the field
Pressure ratio
Cor
rect
ed fl
ow
Test results
Validation schedule 7F.05 2012 9HA 2014• 7HA 2015
We are running the HA harder than our customers ever will
Compressor + GT validation7F.03 fleet data (600+ units)
GT
Effic
ienc
y %
GT MW
Engineeringexpected
0+
- 0 +-
HA capabilities exceeding expectations
• Increased Output, Lower Heat Rate
• 10% lower turndown
• Gas Variation - doubled
• -15% NOx Emission
8
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
Insurance coverage for GE HA technology
LEG 2 - cover from leading insurance providers
9
GE updates Insurance community on new products,fleet status, issues & resolutions.
Key support factors …• Largest operating Gas Turbine fleet• Extended Warranty provisions• 200,000 hours of H-class experience• GE’s FSFL validation capability
Available options• Business Interruption• Delay & Start-Up
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
Maintaining 50 in 60 momentumMaintaining 50 in 60 momentum
HA gas turbine commercial acceptance1
Customers acknowledging value of H-class performance1. Includes orders and units where customer has selected GE H-class technology. Conversion to an order
could be affected by factors such as financing, permitting and project award by end-customer2. Bid activity does not mean that these units will all eventually become orders 10
• 61 selections … 17 units in backlog• 24+ units shipping in ’15 & ’16• 100+ units current bid activity2
77
21
6
1024
1111
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
6F.01 Enhanced Value*
Commercial operations• COD May 2005
• Over 110,000 operating hours
• Over 2,250 accumulated starts
• AKEnerji reference letter…
“fully satisfied with equipment and services”
“average commercial reliability 99.2% last 4years”
AKEnerji, Kemalpasa Turkey 6C installation
6F.01.. Renaming of 6C
Renaming to 6F.01 &Enhancement• Aligning with current HDGT naming
convention
• Employs F-class technology
• Reliable & efficient technology requiredfor cogeneration / combined cycleGT
MWGT
Efficiency1x1 CCMW*
1x1 CCEfficiency*
6C 46 37.2% 67 54.4%
6F.01 51 38.0% 75 55.8%
11
* Power output & efficiency are net value based on GT World Handbook
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
9F Fleet … industry leading reliability
12
Committed to have the world’s best running fleet
Product performance*GT
MWGT
Efficiency1x1 CC
MW1x1 CC
Efficiency
9F.03 265 37.8% 404 58.2%
9F.04 280 38.6% 426 59.1%
9F.05 299 38.7% 460 60.2%
9F.03
• 330+ unit sold• Reliable and flexible
advanced technology(12.4M+ hours, 133k+ starts)
• Average reliability 99%• Worldwide installation
9F.04
• Proven 9F.03 + Improvedcombustor & turbine
• Retrofitable for installed9F.03
• Enhancing performanceand reliability
9F.05
• Majority of 9F.05 installed inEurope
• Fit for high fuel-hour largeindustrial & district heatingcogen
AGP*AGP*
* Advanced gas path
18 stage axialcompressor
18 can-annular combustor
3 stage air-cooled turbine
* Power output & efficiency are net value based on GT World Handbook
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
High Efficiency Advanced Technology
• Steam conditions beyond 2400 psia(165 bara) & 1112°F(600°C)
• Axial, side, and down exhaust
• World-class output and operability
• Faster shipment and construction cycles
Value of combined offering … GT + ST + Controls• Integrated for plant performance and flexibility
• Simplified contract and project execution
Continued advancements for best plant performance and capability
High efficiency CC steam turbinesOver 100 years and 6,000 units of experience
13
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
Steam turbine product portfolio - CCPPNon Reheat
up to 1500psi (103bar)up to 1000°F (538°C)
A200
Simple, Reliable, Low cost
70+units70+
units
D200
Flexible, Value leader
25+units25+
units
Reheatup to 1800psi (124bar)
up to 1112°F/1112°F (600°C)
25+units25+
unitsA450
Low Fuel Hour 1x1evaluation leader
Low Fuel Hour 2x1evaluation leader
D400210+units210+units
Reheatup to 2400psi (165bar)
up to 1112°F/1112°F (600°C)
A650
High Fuel Hour 1x1evaluation leader
29+units29+
unitsD600
High Fuel Hour 2x1evaluation leader
230+units230+units
D650*
Highest Efficiency + Operability* 13 units selected
up to 42.5%ST efficiency
100 - 500+ MW (Fired & Unfired)100 - 500+ MW100 - 300+ MW
6B, 6F, 7E, 9E 7F, 9F 7HA, 9HA (1x1 2x1 3x1)
200 400 600
New Nomenclature was aligned to existing product range
Matched to Gas Turbine
14
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
Optimum solutions for variable applications
15
Gas Turbine• High performance• Operating & fuel flexibility
Steam Turbine• Rapid response• Fast construction cycle
HRSG• Improved fast start capability• Advanced monitoring & control
Generator• Improved reliability
Integrated Control System• Simpler, more predictable operations
IntegratedSolutions
IntegratedSolutions
Integratedwater & power
District heating
Integrated combinedcycle & solar
Combined cycle
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
GE HDGT Fuel Flexibility
16
Gas … Lean methane & Ethane
• Combustion lab validated … medium BTU& MWI +/- 23%
• DLN 2.6+ field experience with 14+yearsand 200,000 hours
• Capable of operating on Ethane
• Enhanced ethane combustion technologyunder developing
Liquid … light crude operation
• Commercial operation … PP11commissioned on Arabian Super Light (ASL)
• >25 GE gas turbines running in Saudi Arabiacapable of ASL operation
• Operability test on Arabian Extra Light (AXL)under proceeding
Combustoroperation on ASL
7F units fieldcommissioned on ASL
10
15
20
25
30
0 10 20 30 40 50NO
xat
15%
O2
(ppm
)
Percent N2 by Volume
World Bank Requirement
7HA 7F.05
Industry leading combustion capability
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
Operational Flexibility
17
Industry changes• Bigger role for natural gas generation• Evolving emission requirements• Deployment of renewables
Volatility of grid capacity
• Regional diversity• Increase of phased SC operation
Typical Combined Cycle Gas Turbine (CCGT) operating profile
Baseline
Steady state AutomaticGenerationControl (AGC)
Load
Spinning reserveoff-peak
turndown
Start reliability TurndownRamp rate Part load efficiency
Power plant operational flexibility• Reduces plant startup time / startup emissions & Increases plant startup power• Air cooled GT reduces startup time & makes SC operation easy in phased project• GE operability guarantees & warranty
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
Supercomputers unlockimproved aero designs
Unsteady Physics
CeramicMatrixComposite
Durability 500°F (278°C)hotter than metals, uncooled
AdditiveManufacturing
Complex designs enabledby advanced manufacture
Low emissions at 1700°C
Combustion
Product plans to 65% combined cycle efficiency
Technology pipeline to sustain product & industry leadership
18
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
Summary
Technology leadership… transforming the industry
Gas well positioned to growCapacity needs & increasing energy demand
Largest, most efficient blocks of powerLowest lifecycle cost of electricity & capex efficient
Industry-leading operational flexibilityFastest start-up, ramp rates and lowest turndown
Broadest fuels capabilityAble to burn lower cost fuels with best performance
Unprecedented validation capabilityConfidence from customers, insurers, lenders
19
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
Solutions across the power industry
20
Lee, Kyoung Jin (이경진 부장)Covering region• Middle East• Africa• India• North Asia
Ryu, Eun Hye (유은혜 과장)Covering region• Latin America• South Asia• Europe
Customer Application Engineer of K-EPC teamCustomer Application Engineer of K-EPC team
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
Back Up
22
© 2015 General Electric Company. Proprietary and confidential information.This document may not be reproduced or distributed without permission. All Rights Reserved.
GE Business Videos link & Website
23
www.youtube.com/gekorea• GE Business portfolio introduction with Korean language
https://www.youtube.com/user/gepowerwatervideos/videos• Power generation products introduction
• Control / Manufacturing / Fuel flexibility
https://powergen.gepower.com• Link to Fact sheet, Products, related service
http://powergenevaluator.gepower.com (available in August)
• MUST open with Chrome, Mozilla or Safari. NOT Internet Explorer
• Provide relevant product specs, standard heat balance, economics