ge industrial solutions · ge at your service ge ac drives are sold in over 100 countries, with...

GE Industrial Solutions

APPLICATION GUIDELV7000 Drives

GEK133481

Issue AE01-11-2015

2 | LV7000 Drives Application Guide/AE01-11-2015 Ethernet IP Option Board/700.006 452 AE00

LV7000 Drives Application Guide/AE01-11-2015 | 3

ContentsTechnical Highlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Industry Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Modular Drive Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Reliable, Robust, Proven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

In Harmony with the Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

GE at Your Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

The Common DC Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

The Complete Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Flexible Configuration, Customized Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Front End Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Active Front Ends (AFES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Non-Regenerative Front Ends (NFEs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Inverter Unit (INU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Looking Inside the Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Design Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Drive System Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Auxiliary Device Section (ADS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Main Incoming Section (MIS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Non-Regenerative Front end Section (NFS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Active Front End Section (AFE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Inverter Unit Section (IUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Inverter Unit Section (IUS) continued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Interfaces & Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Regen Source (AFE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Non-Regen Source (NFE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

DC Source Power Module Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

460 VAC DC Source Power Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21



Inverter Power Module Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

460 VAC Inverter Power Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23



Power Module Dimensions & Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Type Key Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Active Front End (AFE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Non-Regenerative Front End (NFE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Technical Highlights

Separate compartments for bus bars, high power and controls

Supporting all variants:

- Fuses

- Fuse switch

- DC disconnect

Separated compartments for:

- Bus bar

- High power

- Controls

Swing-down concept for control section i.e. easy access to motor terminals

Easy access to customer terminals

Front fixings for each module

Wall-mounting

possible

Drill-free bus bar concept

Floor mounting outside the enclosures

Roll-out concept for each heavy module

Slide out concept for each heavy module

Easy cabling and access to motor terminals

Drill-free bus bar concept

Slide out component rack for small inverters

Flexible shipping splits

4 | LV7000 Drives Application Guide/AE01-11-2015

Industry OverviewIn the Metals industry reliability, precise system coordination and tension control

are essential to meet today’s demanding tolerances. The LV7000 system drive

addresses these applications by providing:

• High reliability and low maintenance

• Control and coordination of a few drives to hundreds of drives

• High speed drive communication featuring robust control and diagnostics

• Suitable for strip transport or auxiliary applications

• Ideal for continuous or batch processes

In the Pulp & Paper industry, system availability, reliability and precise drive

coordination are the highest priorities. In order to meet these requirements the

LV7000 is equipped with features ideal for installation in a Paper mill environment.

These include conformal coated Printed Circuit Boards (PCBs), plated copper bus,

and a 30 minute Mean Time To Repair (MTTR) for power module. This coupled with

the ability to perform in a coordinated control system make the LV7000 the choice

for the Paper industry.

The Material Handling industry requires automation systems that are closely

coupled with compact drive designs. With its wide power range and small footprint

LV7000 Drives can be selected to optimize the limited space associated with crane

installations. In addition, the LV7000 drives offer broad communication options

which allow for efficient communication to multiple supervisory systems to simplify

crane automation.

In the Process Industries reliability and performance are essential to satisfy the

demanding requirements of these applications. In addition, the LV7000 is has the

flexibility to interface with a wide variety of control systems. These items combined

with a rugged, compact design make the LV7000 the choice for these applications.

In the Metals industry reliability, precise system coordination and tension control

are essential to meet today’s demanding tolerances. The LV7000 system drive

addresses these applications by providing:

• High reliability and low maintenance

• Control and coordination of a few drives to hundreds of drives

• High speed drive communication featuring robust control and diagnostics

• Suitable for strip transport or auxiliary applications

• Ideal for continuous or batch processes


Modular Drive SolutionsGE offers a comprehensive range of common DC bus drive

products comprising DC source and inverter units in the

entire power range and voltages from 380V to 690V. The

drive components are built on proven technology and

provide the ideal solution for a drive system that requires

the performance of a common DC bus drive system.

Reliable, Robust, ProvenWhen your goal is to ensure that your AC drive system

delivers reliable and high performance operation with minimal impact on your AC power system, the GE LV7000 Common

DC bus drive solution is the right choice. Our Common DC bus components are used in a multitude of combinations across a

wide spectrum of high-power process industries from the pulp & paper, steel, metal & mining and material handling cranes to

smaller machines and production lines, which also demand cost-effective solutions.

DC bus systems comprise two main categories: regenerative and non-regenerative. In a regenerative DC bus system the

front-end unit is capable of generating power back to the AC line. This kind of system is suitable for processes where braking is

needed often and the braking power is relatively high. In a non-regenerative system the braking power is redistributed to the

other drives in the system via the common DC bus. In small production lines or small paper machines where braking is needed

less often, a non-regenerative common DC bus system is a cost-efficient solution. In high power applications, it is possible to

parallel multiple front-end units.

In addition to the system performance and cost savings, you’ll also benefit from reduced power cabling and installation time

and reduced overall footprint of your drive system. Your drive line-up tolerance to voltage dips/sags will be improved and the

harmonic distortions from your drive system will be minimized.

In Harmony with the EnvironmentGE is committed to being an environmentally responsible company and our energy saving products and solutions are a good

example of that. Our Common DC bus portfolio fulfills key international standards and global requirements, including safety,

Electrical Magnet Interference (EMI) and harmonics standards. Likewise, we continue to develop innovative solutions utilizing

i.e. regenerative energy and smart grid technology to help customers effectively monitor and control energy use and costs.

GE at Your ServiceGE AC drives are sold in over 100 countries, with production on 3 continents, sales offices in 25 countries and approximately

90 service centers in over 50 locations worldwide.

GE provides services to help you meet your business targets. Our global service solutions are available 24/7 throughout the

product lifecycle with the intent to minimize the total cost of ownership.


The Common DC BusKey Features Benefits

Full power (0.55 to 2.2MW) and voltage (380 to 690V) range for both induction and permanent magnet motors.

Same software tool, same control option boards allowing the maximum utilization of LV7000 features over a wide power range.

Five built-in expansion slots for additional I/O, Fieldbus and functional safety boards.

No additional modules required. Option boards are compact and easy to install at any time.

Low harmonic regenerative front end.Cost effective non-regenerative front end.

Optimized drive system configurations enabling minimized overall investment cost. Excessive braking energy can be fed back to network saving energy costs.

Compact drive modules and easy integration to cabinets. Optimized module design reduces need for additional engineering and saves in cabinet space reducing overall costs.

The Complete RangeGE’s LV7000 common DC bus product portfolio meets industrial requirements with a flexible architecture, comprising a

selection of active front-ends, non-regenerative front ends and inverters in the entire power range and voltages from

380V to 690V.

Flexible Configuration, Customized SolutionsCommon DC bus components can be used in a multitude of combinations. In a typical DC bus configuration, the drives that

are generating power can transfer the energy directly to the drives in motoring mode. Common DC bus drive systems have

different kinds of front-end units to meet the requirements of the AC network and the process where the drives are used.

With the right configuration, the drive system can achieve optimal performance and significant energy savings can be

made when braking energy is utilized to its full potential.

Front End UnitsThe front-end units convert the AC incoming voltage and current into a DC voltage and current. The power is transferred

from the AC main to a common DC bus and, in certain cases, vice versa.

Active Front Ends (AFES)The AFE unit is a bidirectional (regenerative) power converter for the front-end of a common DC bus drive lineup. An external

LCL filter is used at the input. This unit is suitable in applications where low harmonics are required in main drives. The AFE

is able to boost the DC link voltage (default +10%) higher than nominal DC link voltage (1.35x UN). The AFE needs an external

pre-charging circuit. However, the AFE does not need any external grid side measurements to operate. AFE units can operate

in parallel to provide increased power and/or redundancy without any drive to drive communication between the units. AFE

units can also be connected to the same fieldbus as the inverters, and controlled and monitored via fieldbus.


Non-Regenerative Front Ends (NFEs)The NFE unit is a unidirectional (motoring) power converter for the front-end of a common DC bus drive line-up. The NFE is a

device that operates as a diode bridge using diode/thyristor components. A dedicated external choke is used at the input.

The NFE unit has the capacity to charge a common DC bus, thus no external pre-charging is needed. This unit is suitable as a

rectifying device when a normal level of harmonics is accepted and no regeneration to the mains is required. NFE units can be

paralleled to increase power without any drive to drive communication between the units.

Inverter Unit (INU)The INU (Inverter unit) is a bidirectional DC-fed power inverter for the supply and control of AC motors. The INU is supplied from

a common DC bus drive line-up. A charging circuit is needed in case if connecting to a live DC bus is required. The DC side

charging circuit is integrated for ratings up to 75kW (FR4-FR8) and externally located for higher power ratings (FI9-FI14).

A regenerative common DC bus system A non-regenerative common DC bus system

Active Front End Non-regenerative Front End Inverter Unit FR4-FR8 Inverter Unit FI9-FI14


Looking Inside the Drive SystemA complete solution consists of the following:

• A cabinet frame based on the Rittal TS8 (Form 2), 2000mm high

• Common DC bus bar design. Ratings 630A, 1000A, 1250A, 1600A, 2500A,

3200A, 4000A, 5000A

• Input section for ACB or switch

• NFE FI9 with chokes cubicle

• AFE with LCL cubicles for frames FI9-FI14

• All frames INU cubicles. INU units are with or without dv/dt and isolating switch

• Cabinet IP rating IP21 or IP31 (check for other ratings)

• Documents:

– Electrical schematic drawings

– Mechanical outline/layout

– Renewal Parts Listing

– User manuals

• System configuration tool

Design Criteria• Modular design

– Standard parts and options are always in a specific location easy to

manufacture and maintain

• Safety

– Separate compartments of bus bars, high power and control IP20 touch

protect design ’door-open’, safe maintenance concept

• Serviceability

– Front-fixing for modules, slide-out concept, separated compartments

– Harmonized solution ensures traceability

• Easy to install

– Enough space for power cabling, easy access to I/O terminals, easy access

to bus bars, intelligent internal cable route

• Cost-efficiency

– Benefits of standardized engineering, sourcing and manufacturing

Drive System Sections• Auxiliary Device Section (ADS)

• Main Incoming AC Section (MIS)

• Supply Unit Sections:

– AFE Sections (AFS)

– NFE Sections (NFS)

• Inverter Unit Sections (IUS)

• Top Cabling Section (TCS)


Auxiliary Device Section (ADS)The ADS section has the following equipment as standard:

• Control for the air circuit breaker when included the main

• Indication of the mains status

• Auxiliary power supply

• Auxiliary transformer

• Terminals for control and monitoring

Options: (The (+XYZ) shown are abbreviations for options)

• Emergency stop CAT0 (+PES)

• Emergency stop CAT1 (+PED)

• Ground fault relay (+PIF)

• Cabinet heater (+ACH)

• Cabinet light (+ACL)

• Auxiliary voltage transformer 4000VA (+AT4)

• Auxiliary voltage 110VAC (+AT1)

• Auxiliary power supply 24V 10A (+ADC)

• Cabling from top (+CIT)

• Empty auxiliary 600mm cabinet (+G60)

• UL approved design (+NAR)

• Customer specific option (+CSO)

Main Incoming Section (MIS)The MIS section has the following equipment as standard:

• Main incoming device, Load Switch

• Mains connections

• Digital multi instrument with field bus connection

• Pre-charging components for AFE

Options:

• Air Circuit breaker (+ICB)

• Cabling from the top (+CIT)

• Current transducers (+ITR)




MIS Type Input Current W (in) H (in) D (in)

MIS_630 630 A 15.7 78.7 23.8

MIS_1000 1000 A 23.6 78.7 23.8

MIS_1250 1250 A 23.6 78.7 23.8

MIS_1600 1600 A 23.6 78.7 23.8

MIS_2500 2500 A 23.6 78.7 23.8

MIS_3200 3200 A 31.5 78.7 23.8

MIS_4000 4000 A 31.5 78.7 23.8


Non-Regenerative Front end Section (NFS)As standard the NFS section includes the following:

• Chokes

• Terminals for control and indication signals

• DC fuses for the Supply Unit

• AC fuses for the filter

Options:




NFS Type # Units W (in) H (in) D (in)

NFS_1x 1 15.7 78.7 23.8

NFS_2x 2 24.5 78.7 23.8

Active Front End Section (AFE)As standard the AFS section includes the following:

• LCL Filter

• Control unit

• Pre-charging components located in the ADS section


• DC fuses for the Supply Unit

• AC fuses for the filter

Options:




AFS Type Drive Size W (in) H (in) D (in)

AFS_9 FI9 32.7 78.7 23.8

AFS_10 FI10 32.7 78.7 23.8

AFS_13 FI13 57.1 78.7 23.8


Inverter Unit Section (IUS)The IUS 4-8 includes the following as standard:

• Input fuses (DC fuses)

• Inverter power module

• Control box (integrated into the module)


Options:

• dv/dt Output Filter (+ODU)

• Input Switch with charging (+ISC)

• Input Switch, DC-disconnect (+ISD)

• Motor blower control (+AMF)

• Motor heater feeder (+AMH)

• Mechanical break control (+AMB)

• Section light (+SLT)

• Top cabling (+COT)




IUS Type Drive Size Max # Units / Section W (in) H (in) D (in)

IUS_4 FR4 3 15.7 78.7 23.8

IUS_4/6 FR4/FR6 2 15.7 78.7 23.8

IUS_7 FR7 1 15.7 78.7 23.8

IUS_8 FR8 1 15.7 78.7 23.8


Inverter Unit Section (IUS) continued

The IUS 9-14 includes the following as standard:

• Input fuses (DC fuses)

• Inverter Power Module

• Service platform/module removal

• Outlet for power (for PC etc.)

• Control section and fixed external terminals

Options:

• dv/dt Output Filter (+ODU)

• Common mode filter (+OCM)

• SINE filter (+OSI)

• Input Switch with charging (+ISC)

• Input Switch, DC-disconnect (+ISD)

• Motor fan control (+AMF)

• Motor heater feeder (+AMH)

• Mechanical brake control (+AMB)

• Top cabling (+COT)

• UL-approved design (+NAR)



Base Drive Width dU/dt Space Optimization

IUS Type Drive Size W (in) H (in) D (in) W (in) H (in) D (in) W (in) H (in) D (in)

IUS_9 FI9 31.5 78.7 23.8 31.5 78.7 23.8 23.6 78.7 23.8

IUS_10 FI10 31.5 78.7 23.8 31.5 78.7 23.8 23.6 78.7 23.8

IUS_12 FI12 39.4 78.7 23.8 39.4 78.7 23.8 N/A

IUS_13 FI13 55.1 78.7 23.8 55.1 78.7 23.8 N/A

IUS_14 FI14 94.5 78.7 23.8 94.5 78.7 23.8 N/A


Documentation


Operation/Maintenance Manuals

Outline/Layout Drawings Schematic Diagrams

Renewal Parts Summary

Interfaces & Features

ControlsGE offers a high-performance control platform for all demanding drive

applications. The micro controller provides both exceptional processing and

calculation power. The drive supports both induction and permanent magnet

motors in open and closed loop control modes. Built-in PLC functionality eliminates

the need for any additional hardware. Engineering tools that are not accessible to

operators, which can be used to improve performance and create cost savings by

integrating customer-specific functionality into the drive. The same control board

is used in all NXP drives, allowing the maximum utilization of NXP control features

over a wide power and voltage range.

Option BoardsOur controller provides exceptional modularity by offering five (A, B, C, D and E)

plug-in extension slots. Fieldbus boards, encoder boards as well as wide range of

IO boards can simply be plugged-in at any time without the need to remove any

other components.

Fieldbus OptionsYour drive controller is easily integrated into a plant’s automation system by using

plug-in fieldbus option boards including Profibus DP, Modbus RTU and CANopen.

Fieldbus technology ensures increased control and monitoring of the process

equipment with reduced cabling - ideal for industries where the need to ensure

that products are produced under the right conditions is of paramount importance.

An external +24 V supply option enables communication with the control unit even

if the main supply is switched off. Fast drive-to-drive communication is possible

using a dedicated inter-drive fiber communication.

• Profibus DP

• Modbus RTU

• CANopen


Ethernet ConnectivityThe LV7000 is the smart drive of choice, as there is no need to purchase additional

communication tools. Ethernet connectivity allows remote drive access for

monitoring, configuring and troubleshooting. LV7000 Ethernet protocols such

as Profinet IO, Ethernet IP and Modbus/TCP are available for all LV7000 drives.

New Ethernet protocols are being continuously developed.

• Modbus/TCP

• Profinet IO

• Ethernet I/P

Safe Torque Off, Safe Stop 1*Safe Torque Off (STO) is available for all LV7000 drives. It prevents the drive

from generating torque on the motor shaft and prevents unintentional start-

ups. The function also corresponds to an uncontrolled stop in accordance with

stop category 0; EN60204-1(IEC Standard) Safe Stop 1 (SS1) initiates the motor

deceleration and initiates the STO function after an application specific time

delay. The function also corresponds to a controlled stop in accordance with

stop category 1, EN 60204-1.

The advantage of the integrated STO and SS1 safety options compared to

standard safety technology using electromechanical switchgear is the elimination

of separate components and the effort required to wire and services them, while

still maintaining the required level of safety at work.

*Requires OPT-AF

Atex Certified Thermistor Input*The option is certified and compliant with the European ATEX directive 94/9/EC, the

integrated thermistor input is specially designed for the temperature supervision of

motors that are placed in areas in which potentially explosive gas, vapor, mist or air

mixtures are present and areas with combustible dust. Typical industries requiring

such supervision include chemical, petrochemical, marine, metal, mechanical,

mining, and oil drilling.

*Requires OPT-AF and IP54/UL Type 12 Enclosure

If over-heating is detected, the drive immediately stops feeding energy to the

motor. As no external components are needed, the cabling is minimized, improving

reliability and saving on both space and costs.


DC Cooling FansGE’s high-performance air-cooled products are equipped with DC fans.

This significantly increases the reliability and lifetime of the fan also fulfilling

the ERP2015 directive on decreasing fan losses.

Likewise, the DC-DC supply board component ratings fulfill industrial

requirement levels.

Conformal CoatingTo increase performance and durability, conformal coated printed circuit

boards (PCB’s, also known as varnished boards) are provided as standard for

power modules. The upgraded PCB’s offer reliable protection against dust and

moisture and extend the lifetime of the drive and critical components.

User-Friendly KeypadGE has ensured that the user interface is intuitive to use. You will enjoy the

keypad’s well-structured menu system that allows for fast commissioning and

trouble-free operation.

• Removable panel with plug-in connection

• Graphical and text keypad with multiple language support

• Text display multi-monitoring function

• Parameter backup and copy function with the panel’s internal memory

• The Startup Wizard ensures a hassle-free set up. Choose the language,

application type and main parameters during the first power-up.


Software ModularityThe GE LV7000 offers a system application file which allows for communication to

a master controller.

LV7000 ConfiguratorLV7000 Configurator is used for setting, copying, storing, printing, monitoring

and controlling parameters. The LV7000 Configurator can communicate with

the drive via the following interfaces: RS-232, Ethernet TCP/IP, CAN (fast multiple

drive monitoring), CAN@Net (remote monitoring). LV7000 Configurator also allows

uploading of the built in drive Data logger function, which offers you the possibility

to track failure modes and perform root cause analysis.

Independent ParallelingBenefit from patented independent paralleling configuration of (AFE)

front-end units.

• High redundancy

• No drive-to-drive communication needed

• Automatic load sharing

• NFE units can also be independently paralleled


Application Examples

InverterWhen specifying an inverter, start from the process requirements and work through the motor to the inverter.

1. Define the process requirements.

• At the motor shaft = 225Hp (168kW)

• Motor to deliver constant torque from zero to base speed 1800rpm at 460VAC

• Duty cycle requires 150% overload for 60 seconds, with a continuous rating of 225Hp

2. Select motor based on process requirements and compute required inverter kVA.

• 250Hp (188kW)(next standard size up from requirement of 225Hp)

• 1800rpm

• Efficiency = 0.965

• Power Factor = 0.875

• Inverter KVA = kWShaft / (EffMtr x PFMtr)

= 168kW / (0.965 x 0.875)

= 199kVA

3. Compute the continuous current requirements for the inverter.

• IInverter Current = kVAInverter x 1000 / (√3 x 460V)

= 199kVA x 1000 / (√3 x 460V)

= 250 amps

4. Select Inverter based on continuous current and overload requirements.

• Scan the 150% for 60s entries in the 460VAC inverter tables for a frame where the continuous current rating exceeds

250 amps. The frame LV7000-5-0385 5 meets this criterion (300 amps) and is the appropriate inverter for this application.

Regen Source (AFE)When specifying a source, start from the process requirements and work through the motor to the inverter, and then the

associated source. The following example illustrates this process (continuation of inverter application example).

1. Compute kW requirements of the Source. It is assumed that the source is dedicated to the inverter specified in the

application example. It is also assumed that the source is controlled to unity power factor.

• KW at the motor shaft = 168kW

• KW requirement at Source Output = kWShaft / (EffMtr x EffInverter)

= 168kW/ (0.965 x 0.98)

= 178kW

2. Select Source based on continuous kW and overload requirements.

• Scan the 150% for 60s entries in the 460VAC AFE Source tables for a frame where the continuous kW rating

exceeds 178kW amps. The frame LV7000-6-0460 5 meets this criterion (298kW) and is the appropriate AFE Source

for this application.

Note: For sources with peak power requirements in regenerative mode, a different equation is used to compute

power requirements.

kWSource = kWShaft x EffMtr x EffInverter


Non-Regen Source (NFE)When specifying a source, start from the process requirements and work through the motor to the inverter, and then

the associated source. The following example illustrates this process (continuation of inverter application example).

1. Compute kW requirements of the Source. It is assumed that the source is dedicated to the inverter specified in the

application example. It is also assumed that the source is controlled to unity power factor.

• KW at the motor shaft = 168kW

• KW requirement at Source Output = kWShaft / (EffMtr x EffInverter)

= 168kW / (0.965 x 0.98)

= 178kW

2. Select Source based on continuous kW and overload requirements.

• Scan the 150% for 60s entries in the 460VAC NFE Source tables for a frame where the continuous kW rating

exceeds 178kW amps. The frame LV7000-8-0650 6 meets this criterion (368kW) and is the appropriate NFE Source

for this application.


DC Source Power Module Ratings

460 VAC DC Source Power Modules

Type

Unit Low Overload – 110% High Overload – 150% High Overload – 200%

Code Frame IL-Cont [AC]

IH-Cont [AC]

kW IH-Cont [AC]

I1 min [AC]

kW IH-Cont [AC]

I1 min [AC]

kW

AFE LV7000-6-0261 5 AF9 261 287 202 205 308 159 154 308 119

LV7000-6-0460 5 AF10 460 506 357 385 578 298 289 578 224

LV7000-6-0875 5 2 x AF10 875 962 675 732 1100 565 550 1100 424

LV7000-6-1300 5 AF13 1300 1430 1007 1150 1725 891 863 1725 668

LV7000-6-2470 5 2 x AF13 2475 2717 1909 2185 3278 1689 1639 3278 1267

LV7000-6-3705 5 3 x AF13 3705 4076 2864 3278 4916 2533 2458 4916 1900

LV7000-6-4940 5 4 x AF13 4940 5434 3818 4370 6550 3377 3275 6550 2531

NFE LV7000-8-0650 6 FI9 650 715 472 507 793 368 397 793 288

LV7000-8-1235 6 2 x FI9 1235 1359 897 963 1507 699 754 1507 547

LV7000-8-1853 6 3 x FI9 1853 2038 1345 1445 2260 1049 1130 2260 820

LV7000-8-2470 6 4 x FI9 2470 2717 1794 1927 3013 1400 1507 3013 1095

LV7000-8-3088 6 5 x FI9 3088 3396 2242 2408 3767 1748 1834 3767 1332

LV7000-8-3705 6 6 x FI9 3705 4076 2690 2890 4520 2098 2260 4520 1641


Type



IH-Cont [AC]

kW IH-Cont [AC]

I1 min [AC]

kW IH-Cont [AC]

I1 min [AC]

kW

AFE LV7000-6-0170 6 AF9 170 187 165 144 216 140 108 216 105

LV7000-6-0325 6 AF10 325 358 315 261 392 253 196 392 190

LV7000-6-0634 6 2 x AF10 634 698 597 509 764 479 382 764 260

LV7000-6-1030 6 AF13 1030 1133 996 920 1380 889 690 1380 667

LV7000-6-2008 6 2 x AF13 2008 2209 1892 1794 2691 1690 1346 2691 1268

LV7000-6-2987 6 3 x AF13 2987 3286 2838 2668 4002 2534 2001 4002 1901

LV7000-6-3965 6 4 x AF13 3965 4362 3782 3542 5313 3378 2657 5313 2534

NFE LV7000-8-0650 6 FI9 650 715 590 507 793 460 397 793 360

LV7000-8-1235 6 2 x FI9 1235 1359 1120 963 1507 873 754 1507 684

LV7000-8-1853 6 3 x FI9 1853 2038 1698 1445 2260 1324 1130 2260 1035

LV7000-8-2470 6 4 x FI9 2470 2717 2242 1927 3013 1749 1507 3013 1368

LV7000-8-3088 6 5 x FI9 3088 3396 2802 2408 3767 2185 1834 3767 1664

LV7000-8-3705 6 6 x FI9 3705 4076 3363 2890 4520 2623 2260 4520 2051



Type



IH-Cont [AC]

kW IH-Cont [AC]

I1 min [AC]

kW IH-Cont [AC]

I1 min [AC]

kW

AFE LV7000-6-0170 6 AF9 170 187 198 144 216 168 108 216 126

LV7000-6-0325 6 AF10 325 358 378 261 392 304 196 392 228

LV7000-6-0634 6 2 x AF10 634 698 716 509 764 575 382 764 431

LV7000-6-1030 6 AF13 1030 1133 1195 920 1380 1067 690 1380 801

LV7000-6-2008 6 2 x AF13 2008 2209 2270 1794 2691 2028 1346 2691 1521

LV7000-6-2987 6 3 x AF13 2987 3286 3405 2668 4002 3041 2001 4002 2281

LV7000-6-3965 6 4 x AF13 3965 4362 4538 3542 5313 4054 2657 5313 3040

NFE LV7000-8-0650 6 FI9 650 715 708 507 793 552 397 793 432

LV7000-8-1235 6 2 x FI9 1235 1359 1345 963 1507 1049 754 1507 821

LV7000-8-1853 6 3 x FI9 1853 2038 2018 1445 2260 1574 1130 2260 1231

LV7000-8-2470 6 4 x FI9 2470 2717 2690 1927 3013 2099 1507 3013 1641

LV7000-8-3088 6 5 x FI9 3088 3396 3363 2408 3767 2622 1834 3767 1997

LV7000-8-3705 6 6 x FI9 3705 4076 4036 2890 4520 3148 2260 4520 2462


Inverter Power Module Ratings

460 VAC Inverter Power ModulesRating (110% OL 1m/10m)

Rating (150% OL 1m/10m)


Type Frame HP kW Amps HP kW Amps HP kW Amps

LV7000-5-0004 5 FR4 2.4 1.8 4.3 1.8 2.1 3.3 1.4 1 2.5

LV7000-5-0009 5 FR4 6.5 4.8 9 4.9 4 7.6 3.7 2.7 5.7

LV7000-5-0012 5 FR4 8.9 6.7 12 6.5 6 9 4.9 3.6 6.8

LV7000-5-0016 5 FR6 12.2 9.1 16 8.9 8 12 6.7 5 9

LV7000-5-0022 5 FR6 17.8 13.3 23 12.2 11 16 9.1 6.8 12

LV7000-5-0031 5 FR6 24.3 18.2 31 17.8 15 23 13.6 10.1 17.5

LV7000-5-0038 5 FR6 30 22.4 38 24.3 18 31 18.5 13.8 23.5

LV7000-5-0045 5 FR6 35.7 26.6 46 30 22 38 22.5 16.8 28.5

LV7000-5-0072 5 FR7 60 45 72 49 34 61 37 27 46

LV7000-5-0087 5 FR7 73 54 87 60 42 72 45 34 54

LV7000-5-0105 5 FR7 89 67 105 73 50 87 55 41 66

LV7000-5-0140 5 FR8 122 91 140 89 67 105 67 50 79

LV7000-5-0168 5 FI9 146 109 170 122 81 140 91 68 105

LV7000-5-0205 5 FI9 178 133 205 146 98 170 110 82 128

LV7000-5-0261 5 FI9 214 160 261 178 125 205 134 100 154

LV7000-5-0300 5 FI9 260 194 300 214 143 245 161 120 184

LV7000-5-0385 5 FI10 325 242 385 260 184 300 195 145 225

LV7000-5-0460 5 FI10 406 303 460 325 220 385 244 182 289

LV7000-5-0520 5 FI10 406 303 520 406 249 460 304 227 345

LV7000-5-0590 5 FI12 511 381 590 406 282 520 304 227 390

LV7000-5-0650 5 FI12 576 430 650 511 311 590 383 286 443

LV7000-5-0730 5 FI12 649 484 730 576 349 650 432 322 488

LV7000-5-0820 5 FI12 730 545 820 649 392 730 487 363 548

LV7000-5-0920 5 FI12 811 605 920 730 440 820 548 409 615

LV7000-5-1030 5 FI12 909 678 1030 811 492 920 609 454 690

LV7000-5-1150 5 FI13 1022 763 1150 909 550 1030 682 508 773

LV7000-5-1300 5 FI13 1152 859 1300 1022 621 1150 767 572 863

LV7000-5-1450 5 FI13 1298 968 1450 1152 693 1300 864 645 975

LV7000-5-1770 5 FI14 1623 1211 1770 1460 1089 1600 1095 817 1200

LV7000-5-2150 5 FI14 1947 1453 2150 1785 1332 1940 1339 999 1455

LV7000-5-2700 5 FI14 2434 1816 2700 1947 1453 2300 1388 1035 1639






LV7000-5-0004 6 FR6 3.4 2.5 4.5 2.5 1.8 3.2 1.9 1.4 2.5

LV7000-5-0005 6 FR6 4.5 3.3 5.5 3.4 2.5 4.5 2.5 1.9 3.5

LV7000-5-0007 6 FR6 6.1 4.6 7.5 4.5 3.3 5.5 3.4 2.5 4.2

LV7000-5-0010 6 FR6 8.4 6.3 10 6.1 4.6 7.5 4.6 3.5 5.7

LV7000-5-0013 6 FR6 12.3 9.2 13.5 8.4 6.3 10 6.3 4.7 7.5

LV7000-5-0018 6 FR6 16.8 12.5 18 12.3 9.2 13.5 9.2 6.9 10.2

LV7000-5-0022 6 FR6 20.7 15.4 22 16.8 12.5 18 12.6 9.4 13.5

LV7000-5-0027 6 FR6 24.6 18.3 27 20.7 15.4 22 15.5 11.6 16.5

LV7000-5-0034 6 FR6 33.5 25 34 24.6 18.3 27 18.7 13.9 20.5

LV7000-5-0041 6 FR7 42 31 41 34 25 34 25 19 26

LV7000-5-0052 6 FR7 50 38 52 42 31 41 32 24 31

LV7000-5-0062 6 FR8 61 46 62 50 38 52 38 28 39

LV7000-5-0080 6 FR8 84 63 80 61 46 62 46 34 47

LV7000-5-0100 6 FR8 101 75 100 84 63 80 63 47 60

LV7000-5-0125 6 FI9 123 92 125 101 75 100 75 56 75

LV7000-5-0144 6 FI9 147 110 144 123 92 125 92 69 94

LV7000-5-0170 6 FI9 179 133 170 147 110 144 111 83 108

LV7000-5-0208 6 FI9 223 167 208 179 133 170 134 100 128

LV7000-5-0261 6 FI10 279 208 261 223 167 208 168 125 156

LV7000-5-0325 6 FI10 352 263 325 279 208 261 210 156 196

LV7000-5-0385 6 FI10 397 296 385 352 263 325 264 197 244

LV7000-5-0416 6 FI10 447 333 416 352 263 325 264 197 244

LV7000-5-0460 6 FI12 503 375 460 397 296 385 298 222 289

LV7000-5-0502 6 FI12 559 417 502 503 375 460 377 281 345

LV7000-5-0590 6 FI12 626 467 590 559 417 502 419 313 377

LV7000-5-0650 6 FI12 704 525 650 626 467 590 469 350 443

LV7000-5-0750 6 FI12 793 592 750 704 525 650 528 394 488

LV7000-5-0820 6 FI12 894 667 820 704 525 650 528 394 488

LV7000-5-0920 6 FI13 1005 750 920 894 667 820 670 500 615

LV7000-5-1030 6 FI13 1117 833 1030 1005 750 920 754 563 690

LV7000-5-1180 6 FI13 1285 958 1180 1117 833 1030 794 592 732

LV7000-5-1500 6 FI14 1676 1250 1500 1452 1083 1300 1089 813 975

LV7000-5-1900 6 FI14 2011 1500 1900 1676 1250 1500 1257 938 1125

LV7000-5-2250 6 FI14 2234 1667 2250 2011 1500 1900 1472 1098 1391






LV7000-5-0004 6 FR6 4 3 4.5 2.9 2.2 3.2 2.3 1.7 2.5

LV7000-5-0005 6 FR6 5.4 4 5.5 4 3 4.5 3 2.3 3.5

LV7000-5-0007 6 FR6 7.4 5.5 7.5 5.4 4 5.5 4 3 4.2

LV7000-5-0010 6 FR6 10.1 7.5 10 7.4 5.5 7.5 5.6 4.1 5.7

LV7000-5-0013 6 FR6 14.7 11 13.5 10.1 7.5 10 7.5 5.6 7.5

LV7000-5-0018 6 FR6 20.1 15 18 14.7 11 13.5 11.1 8.3 10.2

LV7000-5-0022 6 FR6 24.8 18.5 22 20.1 15 18 15.1 11.3 13.5

LV7000-5-0027 6 FR6 29.5 22 27 24.8 18.5 22 18.6 13.9 16.5

LV7000-5-0034 6 FR6 40.2 30 34 29.5 22 27 22.4 16.7 20.5

LV7000-5-0041 6 FR7 50 38 41 40 30 34 30 23 26

LV7000-5-0052 6 FR7 60 45 52 50 38 41 38 28 31

LV7000-5-0062 6 FR8 74 55 62 60 45 52 45 34 39

LV7000-5-0080 6 FR8 101 75 80 74 55 62 55 41 47

LV7000-5-0100 6 FR8 121 90 100 101 75 80 75 56 60

LV7000-5-0125 6 FI9 147 110 125 121 90 100 90 68 75

LV7000-5-0144 6 FI9 177 132 144 147 110 125 111 83 94

LV7000-5-0170 6 FI9 214 160 170 177 132 144 133 99 108

LV7000-5-0208 6 FI9 268 200 208 214 160 170 161 120 128

LV7000-5-0261 6 FI10 335 250 261 268 200 208 201 150 156

LV7000-5-0325 6 FI10 422 315 325 335 250 261 252 188 196

LV7000-5-0385 6 FI10 476 355 385 422 315 325 317 236 244

LV7000-5-0416 6 FI10 536 400 416 422 315 325 317 236 244

LV7000-5-0460 6 FI12 603 450 460 476 355 385 357 266 289

LV7000-5-0502 6 FI12 670 500 502 603 450 460 452 338 345

LV7000-5-0590 6 FI12 751 560 590 670 500 502 503 375 377

LV7000-5-0650 6 FI12 845 630 650 751 560 590 563 420 443

LV7000-5-0750 6 FI12 952 710 750 845 630 650 633 473 488

LV7000-5-0820 6 FI12 1072 800 820 845 630 650 633 473 488

LV7000-5-0920 6 FI13 1206 900 920 1072 800 820 804 600 615

LV7000-5-1030 6 FI13 1340 1000 1030 1206 900 920 905 675 690

LV7000-5-1180 6 FI13 1542 1150 1180 1340 1000 1030 953 711 732

LV7000-5-1500 6 FI14 2011 1500 1500 1743 1300 1300 1307 975 975

LV7000-5-1900 6 FI14 2413 1800 1900 2011 1500 1500 1508 1125 1125

LV7000-5-2250 6 FI14 2681 2000 2250 2413 1800 1900 1766 1318 1391


1-1 | LV7000 Drives Application Guide/AE01-11-2015

Power Module Dimensions & WeightType Frame H (in) W (in) D (in) Weight (lbs)

Power Module FR4 11.5 5.0 7.5 11

FR6 20.4 7.7 9.3 35

FR7 23.3 9.3 9.3 64

FR8 29.8 11.4 13.5 106

FI9 40.6 9.4 14.6 147

FI10 40.6 9.4 21.7 220

FI12 40.6 18.8 21.7 449

FI13 40.6 27.9 21.8 673

FI14* 40.6 2*27.9 21.8 1346

* = Only as inverter unit

Type Frame H (in) W (in) D (in) Weight (lbs)

LCL Filter AFE FI9 69.9 11.5 20.3 530/539*

AFE FI10 69.9 11.5 20.3 579/669*

AFE FI13 56.8 19.4 20.7 1049/1041*

AC Choke NFE 17.7 19.6 9.8 286

* = Weight is different for 500/690V versions; other dimensions are identical for both voltage classes.


Technical DataTechnical Data

DC Connection Input Voltage VIN 465-800VDC (380-500VAC)640 – 1100VDC (525-690VAC)

Starting delay FR4 – FR8: 2 sec.FI9 – and larger: 5 sec

DC side charging circuit FR4 – FR8: IntegratedFI9 and larger: External

Motor Connection

Cont. Output Current High overload ability: I(H) at max. +50°C ambient temperature(FI9 and up: +40°C)

Overload Ability Low overload ability: I(L) at max. +40°C ambient temperatureHigh: 1.5 x IH (1 min/10 min)Low: 1.1 x IL (1 min/10 min)

Output Frequency 0 to 320Hz

Control Characteristics

Control Method Frequency Control U/fOpen Loop Sensorless Vector ControlClosed Loop Vector Control (with tachometer)

Control Performance Open Loop Vector Control:

• (5-150% of base speed)

• Speed control 0.5%, dynamic 0.3% sec

• Torque lin. < 2%, torque rise time ~5ms

Closed Loop Vector Control (Entire Speed Range)

• Speed control 0.01%, dynamic 0.2% sec

• Torque lin. < 2%, torque rise time ~2ms

Frequency Method Analog input: Resolution 0.1% (10-bit), accuracy ±1%Keypad reference: Resolution 0.01Hz

Acceleration Time 0 to 3000 sec

Deceleration Time 0 to 3000 sec

Ambient Conditions

Ambient Operating Temperature –10°C (no frost) to +40°C

Storage Temperature –40°C to +70°C

Relative Humidity 0 to 95% RH, non-condensing, non-corrosive, no dripping water

Altitude 100% load capacity (no de-rating) up to 1,000m1% de-rating for each 100m above 1000: max 3000m

Air Quality:

Chemical Vapors IEC 721-3-3, unit in operation, class 3C2

Mechanical Particles IEC 721-3-3, unit in operation, class 3S2

Cooling Forced air cooling

Unit Enclosure Class FR4 to FR7: IP21FR8 to FI14: IP00


Technical Data

DC Connection Analog Voltage Input 0 to +10V, Ri = 200kΩ(-10V to +10V joystick control)

Analog Input Current 0(4) to 20mA, Ri = 250Ω differential

Digital Inputs (6) Positive or negative logic; 18 to 30VDC

Auxiliary Voltage +24V, ±15%, max. 250mA

Output Reference Voltage +10V, +3%, max. load 10mA

Analog Output 0(4) to 20 mA; RL max. 500Ω; Resolution 10 bits; Accuracy ±2%

Digital Outputs Open collector output, 50mA / 48V

Relay Outputs 2 programmable change-over relay outputs, switching capacity: 24VDC / 8A, 250VAC / 8A,125VDC / 0.4A

Control I/O The standard I/O can easily be extended with I/O expanders and Fieldbus boards (up to 3)

Communication Flexibility in communication via multiple Fieldbuses:

• Profibus DP

• CANopen

• Device Net

• Modbus / TCP (Ethernet

Keypad Alphanumeric display:

• Multi-monitoring

• Default page

• Back up function (some applications)

• RS-232 communication for PC Connection

Protections Over Voltage Trip Limit LV7000-5: 911VDCLV7000-6: 1200VDC

Under Voltage Trip Limit LV7000-5: 333VDCLV7000-6: 460VDC

Motor Protections Overvoltage, under voltage, earth fault, motor phase supervision, overcurrent, unit over temperature, motor overload, motor stall, motor under load, short-circuit of +24V and +10V, reference voltages

EMI Immunity Fulfills all EMI immunity requirements

Safety EN 50178 (1997), EN 60204-1 (1996)EN 60950 (2000, 3rd edition) (as relevant)CE, UL, CUL, FI, GOST R, IEC 61800-5

Features • Controls induction and permanent magnet motors

• Complete range of communications and I/O options

• Capability for master / slave configurations


Features

Standard Features

Inverter AFE NFE

LV7000-5 LV7000-6 LV7000-8

FR4-FR7 FR8 FI9-FI14 FI9 - FI13 FI9

IP00

IP21

IP54

Air Cooling

Standard Board

Varnished Board

Alphanumeric Keypad

EMI class T (EN 61800-3 for IT Networks)

Safety CE/UL

Line Reactor, External (Required)

LCL Filter, External (Required)

No Integrated Charging

Integrated Charging (DC Side)

Diode / Thyristor Rectifier

IGBT

Standard Features

Card Slot

A B C D E Number of I/O Channels

OPT-A1 Binary Input (24VDC) 6 6 6 6 n/a

OPT-A1 Binary Output (24VDC) 1 1 1 1 n/a

OPT-A1 Analog Input 2 2 2 2 n/a

OPT-A1 Analog Output 1 1 1 1 n/a

OPT-D7 Voltage Measurement - - - 3φ n/a

OPT-A2 Relay Output (NO/NC) 2 2 2 2 2 (NO)

Options

Optional I/O Cards (OPT-A)

OPT-A3 Relay Output + Thermistor Input n/a

OPT-A4 Encoder TTL Type - n/a

OPT-A5 Encoder HTL Type - n/a

OPT-A7 Double Encoder HTL Type - n/a

OPT-A8 I/O as OPT-A1(Galvanic Isolation) n/a

OPT-A9 I/O as OPT-A1 (2.5mm2 Terminals) n/a

OPT-AE Encoder HTL Type (Divider + Direction) - n/a

OPT-AF Safe Disable EN954-1, Cat 3 - n/a

Notes:

- Standard Feature

- Optional Feature


Standard Features

Inverter AFE NFE

LV7000-5 LV7000-6 LV7000-8

FR4-FR7 FR8 FI9-FI14 FI9 - FI13 FI9

I/O Expander Cards (OPT-B)

OPT-B1 Selectable I/O n/a

OPT-B2 Relay Output n/a

OPT-B4 Analog Input / Output n/a

OPT-B5 Relay Output n/a

OPT-B8 PT100 n/a

OPT-B9 Binary Input + RO n/a

OPT-BB + EnDat + Sin/Cos 1 Vp-p n/a

Opt-BC Encoder Out = Resolver Simulation n/a

Fieldbus Cards (Opt-C)

OPT-C2 RS-485 (Multiprotocol) n/a

OPT-C3 Profibus DP n/a

OPT-C4 LonWorks n/a

OPT-C5 Profibus DP (D9-Type Connector) n/a

OPT-C6 CANopen (Slave) n/a

OPT-C7 DeviceNet n/a

OPT-C8 RS-485 (Multiprotocol, D9-Type Connector)

n/a

OPT-CG SELMA 2 Protocol (SAMI) n/a

OPT-CI Modbus / TCP (Ethernet) n/a

OPT-CP Profinet I/O (Ethernet) n/a

OPT-CQ Ethernet I/P (Ethernet) n/a

Communication Cards (OPT-D)

OPT-D1 System Bus Adapter (2 x Fiber Optic Pairs) n/a

OPT-D2 System Bus Adapter (1 x Fiber Optic Pair) & CAN-bus adapter (Galvanically Decoupled)

n/a

OPT-D3 RS-232 Adapter Card (Galvanically Decoupled), Used Mainly for Application Engineering to Connect Another Keypad

n/a

OPT-D6 CAN-Bus Adapter (Galvanically Decoupled)

n/a

OPT-D7 Voltage Measurement Card n/a

Notes:

- Standard Feature

- Optional Feature


Type Key Code

InverterLV7000-5 AAAA V A 2 T O C S S A1 A2 00 00 00

LV7000-5 LV7000 LV AC Drive Inverter

AAAA Nominal Current (Low Overload) e.g., 0004 = 4A, 0520 = 520A.

V Nominal Supply Voltage:

5 = 380 - 500VAC / 465 - 800VDC

6 = 525 - 690VAC / 640 - 1100VDC

A Control Keypad: A = Standard (Alpha Numeric)

2 Enclosure Class:

5 - IP54, FR4-7

2 - IP21, FR4-7

0 - IP00, FR8, FI9-14

T EMI Emission Level: T - IT Networks (EN61800-3)

O 0 - N/A No Brake Chopper

C C - INU - With Integrated Charging Circuit, FR4-FR8

I - INU - No Charging Circuit FI9-FI14

S S - Standard Air Cooled Drive

U - Standard Air Cooled Power Unit External Supply for Main Fan

S Hardware Modifications; Module Type - S Boards:

S - Direct Connection, Standard Boards, FR4-8

V - Direct Connection, Varnished Boards, FR4-8

F - Fiber Connection, Standard Boards, FI9-14

G - Fiber Connection, Varnished Boards FI9-

If Opt AF Board is Used:

N - IP54 Control Box, Fiber Connection, Standard Boards FI9-14

O - IP54 Control Box, Fiber Connection, Varnished Boards FI9-14

A1 Option Boards, Each Slot is Represented by Two Characters:

A2 A - Basic I/O Board

00 B - Expander I/O Board

00 C - Fieldbus Board

00 D - Special Board


Active Front End (AFE)LV7000-6 AAAA V A 2 T O C S S A1 A2 00 00 00

LV7000-6 LV7000 LV AC Drive Active Front End (AFE)

AAAA Nominal Current (Low Overload) e.g., 0261 = 261A, 1030 = 1030A.

V Nominal Supply Voltage:

5 = 380 - 500VAC / 465 - 800VDC

6 = 525 - 690VAC / 640 - 1100VDC

A Control Keypad: A = Standard (Alpha Numeric)

0 Enclosure Class: 0 - IP00, FI9-13

T EMI Emission Level: T - IT Networks (EN61800 - 3)


2 Delivery Include:

2 - AFE Module



F Hardware Modifications; Module Type - S Boards:

F - Fiber Connection, Standard Boards, FI9-14

G - Fiber Connection, Varnished Boards FI9-14

A1 Option Boards, Each Slot is Represented by Two Characters:

A2 A - Basic I/O Board

00 B - Expander I/O Board

00 C - Fieldbus Board

00 D - Special Board


Non-Regenerative Front End (NFE)LV7000-8 AAAA V A 2 T O C S S A1 A2 00 00 00

LV7000-8 LV7000 LV AC Drive Non-regenerative Front End (NFE)

AAAA Nominal Current (Low Overload) e.g., 0650 = 650A only

6 Nominal Supply Voltage:

6 = 380 - 690VAC / 513-951VDC

X Control Keypad: X = Standard (Alpha Numeric)

0 Enclosure Class: 0 - IP00, FI9

T EMI Emission Level: T - IT Networks (EN61800 - 3)


S Delivery Include:

N - NFE Module

S - NFE Module plus AC Choke



V Hardware Modifications; Module Type - S Boards:

V - Direct Connection, Varnished Boards

00 Option Boards, Each Slot is Represented by Two Characters:

00 No option boards possible.

00

00

00


Notes

For more information visit us at

www.geindustrial.com/services/drives-services/drives-services

* Trademark of General Electric CompanyOther company names and product names used in this document are the registered trademarks or trademarks of their respective owners.

© 2015 General Electric Company. All rights reserved.

GEK133481 (12/2015)

Remote and on-site support is available 24x7 throughout North America.

GE Industrial Solutions – Industrial ServicesDrives Center of Excellence610 Epsilon Drive Pittsburgh, PA 15238

E: [email protected]

1-888-GE4-SERV 1-888-434-7378 (US) 1-540-387-8617 (Int’l)

GE Industrial Solutions – Industrial ServicesHeadquarters4200 Wildwood Parkway Atlanta, GA 30339

E: [email protected]

1-888-GE4-SERV 1-888-434-7378 (US) 1-540-387-8617 (Int’l)