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1 GE Drive Systems Turbine Products Mark V Turbine Controller Mark V Turbine Controller Cores Cards Documentation

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Page 1: GAS TURBINE 11

1

GE Drive SystemsTurbine Products

Mark V Turbine ControllerMark V Turbine Controller

• Cores

• Cards

• Documentation

Page 2: GAS TURBINE 11

2

GE Drive SystemsTurbine Products

Mark V Control PanelMark V Control PanelCoresCores

<C><R><S>

<T> <P> <PD>

<QD2> <QD1> <CD>

Page 3: GAS TURBINE 11

3

GE Drive SystemsTurbine Products

Mark V Control PanelMark V Control PanelCardsCardsLocation 5

Location 6

Location 4Location 3

Location 2Location 1

Location 7

Location 8

Location 9

Page 4: GAS TURBINE 11

4

GE Drive SystemsTurbine Products

Mark V CoresMark V Cores

• <B> Communication

• <Q> Control

• <P> Protection

• <CD> <QDn> Digital I/O

• <PD> Power Distribution

Page 5: GAS TURBINE 11

5

GE Drive SystemsTurbine Products

<C> Communicator Processor<C> Communicator Processor

• Provide communication between Operator Interface and Control Processors

• Non-Critical I/O

Page 6: GAS TURBINE 11

6

GE Drive SystemsTurbine Products

Stage Link & DENETStage Link & DENET

<I> <C> <R> <S> <T>

Stage Link DENET

Page 7: GAS TURBINE 11

7

GE Drive SystemsTurbine Products

<C> COMPONENTS<C> COMPONENTS

DCCBLOC1

TCCALOC2

TCCBLOC3

TCPSLOC5

CTBALOC6

TBQBLOC7

TBQALOC8

TBCALOC9

TCDALOC1

<C> <CD>

IONET

LCCLOC1

DENET

Stage Link

Page 8: GAS TURBINE 11

8

GE Drive SystemsTurbine Products

<R> Control Processor<R> Control Processor

• Critical Control Sequencing

• Primary Protection Sequencing

Page 9: GAS TURBINE 11

9

GE Drive SystemsTurbine Products

<R> COMPONENTS<R> COMPONENTSTMRTMR

DCCQLOC1

TCQALOC2

TCQBLOC3

TCPSLOC5

QTBALOC6

TBQBLOC7

TBQALOC8

TBQCLOC9

TCEA <X>LOC1

<R> <P>

TCQCLOC4

TCDALOC1

<QD2>

TCDALOC1

<QD1>

IONETDENET

LCCLOC1

Page 10: GAS TURBINE 11

10

GE Drive SystemsTurbine Products

<R> COMPONENTS<R> COMPONENTSSIMPLEXSIMPLEX

TCEA <Z>LOC5

<R>TCDALOC1

<QD2>

TCDALOC1

<QD1>

IONET

TCEA <Y>LOC3

<P>

TCEA <X>LOC1

DENET

Page 11: GAS TURBINE 11

11

GE Drive SystemsTurbine Products

<S> Control Processor<S> Control Processor

• Critical Control Sequencing

• Primary Protection Sequencing

Page 12: GAS TURBINE 11

12

GE Drive SystemsTurbine Products

<S> COMPONENTS<S> COMPONENTS

DCCQLOC1

TCQALOC2

TCQBLOC3

TCPSLOC5

QTBALOC6

TBQDLOC7

TCEA <Y>LOC3

<S> <P>

TCQCLOC4

TCDALOC2

<QD2>

TCDALOC2

<QD1>

IONETDENET

LCCLOC1

Page 13: GAS TURBINE 11

13

GE Drive SystemsTurbine Products

<T> Control Processor<T> Control Processor

• Critical Control Sequencing

• Primary Protection Sequencing

Page 14: GAS TURBINE 11

14

GE Drive SystemsTurbine Products

<T> COMPONENTS<T> COMPONENTS

DCCQLOC1

TCQALOC2

TCQBLOC3

TCPSLOC5

QTBALOC6

TCEA <Z>LOC5

<T> <P>

TCQCLOC4

TCDALOC3

<QD2>

TCDALOC3

<QD1>

IONETDENET

LCCLOC1

Page 15: GAS TURBINE 11

15

GE Drive SystemsTurbine Products

<P> Protective Core<P> Protective Core

• Emergency Overspeed Protection

• UV Flame Detector

• Synch Check

Page 16: GAS TURBINE 11

16

GE Drive SystemsTurbine Products

<P> COMPONENTS TMR<P> COMPONENTS TMR

TCEA <X>LOC1

TCEBLOC2

TCEA <Y>LOC3

TCEA <Z>LOC5

PTBALOC6

<P>

TCT_LOC4

<R> IONET <S> IONET <T> IONET

Page 17: GAS TURBINE 11

17

GE Drive SystemsTurbine Products

<P> COMPONENTS SIMPLEX<P> COMPONENTS SIMPLEX

TCEA <X>LOC1

TCEBLOC2

TCEA <Y>LOC3

TCEA <Z>LOC5

PTBALOC6

<P>

TCT_LOC4

<R> IONET

Page 18: GAS TURBINE 11

18

GE Drive SystemsTurbine Products

<CD> Communicator Processor <CD> Communicator Processor Digital I/O CoreDigital I/O Core

• Non-Critical Contact Inputs

• Non-Critical Contact Outputs

Page 19: GAS TURBINE 11

19

GE Drive SystemsTurbine Products

<CD> COMPONENTS<CD> COMPONENTS

TCDALOC1

DTBBLOC7

DTBC LOC8

TCRALOC5

DTBALOC6

<CD>

TCRALOC4

DTBDLOC9

<C> IONET

Page 20: GAS TURBINE 11

20

GE Drive SystemsTurbine Products

<QDn> Control Processor <QDn> Control Processor Digital I/O CoreDigital I/O Core

• Critical Contact Inputs

• Critical Contact Outputs

Page 21: GAS TURBINE 11

21

GE Drive SystemsTurbine Products

<QDn> COMPONENTS<QDn> COMPONENTS

TCDALOC1

DTBBLOC7

DTBC LOC8

TCRALOC5

DTBALOC6

<QDn>

TCRALOC4

DTBDLOC9

TCDALOC2

TCDALOC3

<R> IONET

<S> IONET

<T> IONET

Page 22: GAS TURBINE 11

22

GE Drive SystemsTurbine Products

2 / 3 Relay Voting2 / 3 Relay Voting<R> <S>

<R> <T>

<S> <T>

“1”

Page 23: GAS TURBINE 11

23

GE Drive SystemsTurbine Products

TMR 2 / 3 VOTINGTMR 2 / 3 VOTING

TCDALOC1

DTBC LOC8

TCRALOC5

<QDn>

TCRALOC4

DTBDLOC9

TCDALOC2

TCDALOC3

<R>

<S>

<T>

2 / 3

UNIT

Page 24: GAS TURBINE 11

24

GE Drive SystemsTurbine Products

<PD> Power Distribution Core<PD> Power Distribution Core

• DC Power for Cores and Cards

• AC Power for Ignition Transformers

Page 25: GAS TURBINE 11

25

GE Drive SystemsTurbine Products

<PD> COMPONENTS<PD> COMPONENTS

TCPD

PTBLOC 6

<PD>

Page 26: GAS TURBINE 11

26

GE Drive SystemsTurbine Products

<D> Backup Communicator <D> Backup Communicator ProcessorProcessor

• Redundant Stage Link path

• CONTAINS NO I/O CAPABILITIES!

Page 27: GAS TURBINE 11

27

GE Drive SystemsTurbine Products

Stage Link & DENETStage Link & DENET

<I> <D> <R> <S> <T><C>

Stage Link DENET

Page 28: GAS TURBINE 11

28

GE Drive SystemsTurbine Products

<D> COMPONENTS<D> COMPONENTS

DCCBLOC1

TCCALOC2

TCPSLOC5

CTBALOC6

LCCLOC1

DENET

<D>

Stage Link

Page 29: GAS TURBINE 11

29

GE Drive SystemsTurbine Products

<BOI> Backup Operator <BOI> Backup Operator InterfaceInterface

• LCD Display

• Control and Monitoring of Unit

• Alarm Management

Page 30: GAS TURBINE 11

30

GE Drive SystemsTurbine Products

<BOI> CONNECTIONS<BOI> CONNECTIONS

<R>TCQC

<BOI> <S>TCQC

<T>TCQC

<R>LCC

<S>LCC

<T>LCC

BUNET

Page 31: GAS TURBINE 11

31

GE Drive SystemsTurbine Products

Mark V in Action!Mark V in Action!

• Read Inputs

• Exchange Data

• Software Voting

• Execute Code

• Write Outputs

Page 32: GAS TURBINE 11

32

GE Drive SystemsTurbine Products

Mark V Control Panel

UNIT I/O DEVICE CONTROLUNIT I/O DEVICE CONTROL

UNITI/ODEVICES

I/OTERMINALBOARDS

BERGJUMPERS

CONTROLSEQUENCEPROGRAM

CNTRLCONST

CONTROLSIGNALDATABASE

I/O CARDS

BERGJUMPERS

IOCFGCONST

IOCFGSOFTWR

Page 33: GAS TURBINE 11

33

GE Drive SystemsTurbine Products

LIMITSWITCHCONTACT Limit Switch ExampleLimit Switch Example

Page 34: GAS TURBINE 11

34

GE Drive SystemsTurbine Products

DTBA

LIMITSWITCHCONTACT

Page 35: GAS TURBINE 11

35

GE Drive SystemsTurbine Products

DTBA

LIMITSWITCHCONTACT

TCDA

OI

TCDA

TCDA

Page 36: GAS TURBINE 11

36

GE Drive SystemsTurbine Products

DTBA

LIMITSWITCHCONTACT

TCDA

80196OI

TCDA

TCDA

Page 37: GAS TURBINE 11

37

GE Drive SystemsTurbine Products

DTBA

LIMITSWITCHCONTACT

TCDA

80196

IOCFGSW

OI

TCDA

TCDA

Page 38: GAS TURBINE 11

38

GE Drive SystemsTurbine Products

DTBA

LIMITSWITCHCONTACT

TCDA

80196

IOCFGSW

IOCFGCNSTS

OI

TCDA

TCDA

Page 39: GAS TURBINE 11

39

GE Drive SystemsTurbine Products

DTBA

LIMITSWITCHCONTACT

TCDA

RAM80196

IOCFGSW

IOCFGCNSTS

OI

TCDA

TCDA

Page 40: GAS TURBINE 11

40

GE Drive SystemsTurbine Products

DTBA

LIMITSWITCHCONTACT

TCDA DCCQ

RAM80196

IOCFGSW

IOCFGCNSTS

OI 80196

IONET

TCDA

TCDA

DCCQ

DCCQ

Page 41: GAS TURBINE 11

41

GE Drive SystemsTurbine Products

DTBA

LIMITSWITCHCONTACT

TCDA

RAM80196

IOCFGSW

IOCFGCNSTS

OI 80196 DPM

IONET

TCDA

TCDA

DCCQ

DCCQ

DCCQ

Page 42: GAS TURBINE 11

42

GE Drive SystemsTurbine Products

DTBA

LIMITSWITCHCONTACT

TCDA

RAM80196

IOCFGSW

IOCFGCNSTS

OI 80196 DPM 80186

IONET

TCDA

TCDA

DCCQ

DCCQ

DCCQ

Page 43: GAS TURBINE 11

43

GE Drive SystemsTurbine Products

DTBA

LIMITSWITCHCONTACT

TCDA

RAM80196

IOCFGSW

IOCFGCNSTS

OI 80196 DPM 80186

DPM

IONET

TCDA

TCDA

prevotedvalue

DCCQ

DCCQ

DCCQ

LCCQ

LCCQ

LCCQ

Page 44: GAS TURBINE 11

44

GE Drive SystemsTurbine Products

DTBA

LIMITSWITCHCONTACT

TCDA

RAM80196

IOCFGSW

IOCFGCNSTS

OI 80196 DPM 80186

80196DPM

IONET

TCDA

TCDA

prevotedvalue

DCCQ

DCCQ

DCCQ

LCCQ

LCCQ

LCCQ

Page 45: GAS TURBINE 11

45

GE Drive SystemsTurbine Products

DTBA

LIMITSWITCHCONTACT

TCDA

RAM80196

IOCFGSW

IOCFGCNSTS

OI 80196 DPM 80186

80196DPM

DENET

IONET

TCDA

TCDA

prevotedvalue

DCCQ

DCCQ

DCCQ

LCCQ

LCCQ

LCCQ

Page 46: GAS TURBINE 11

46

GE Drive SystemsTurbine Products

DTBA

LIMITSWITCHCONTACT

TCDA

RAM80196

IOCFGSW

IOCFGCNSTS

OI 80196 DPM 80186

80196DPM

DENET

IONET

TCDA

TCDA

prevotedvalue

DCCQ

DCCQ

DCCQ

LCCQ

LCCQ

LCCQ

votedvalue

Page 47: GAS TURBINE 11

47

GE Drive SystemsTurbine Products

DTBA

LIMITSWITCHCONTACT

TCDA

RAM80196

IOCFGSW

IOCFGCNSTS

OI 80196 DPM 80186

80196DPM

DENET

IONET

TCDA

TCDA

prevotedvalue

votedvalue

DCCQ

DCCQ

DCCQ

LCCQ

LCCQ

LCCQ

Page 48: GAS TURBINE 11

48

GE Drive SystemsTurbine Products

DTBA

LIMITSWITCHCONTACT

TCDA

RAM80196

IOCFGSW

IOCFGCNSTS

OI 80196 DPM 80186

CDB

80196DPM

DENET

IONET

TCDA

TCDA

prevotedvalue

votedvalue

DCCQ

DCCQ

DCCQ

LCCQ

LCCQ

LCCQ

Page 49: GAS TURBINE 11

49

GE Drive SystemsTurbine Products

DTBA

LIMITSWITCHCONTACT

TCDA

RAM80196

IOCFGSW

IOCFGCNSTS

OI 80196 DPM 80186

CDB CSP

80196DPM

DENET

IONET

TCDA

TCDA

prevotedvalue

votedvalue

DCCQ

DCCQ

DCCQ

LCCQ

LCCQ

LCCQ

Page 50: GAS TURBINE 11

50

GE Drive SystemsTurbine Products

DTBA

LIMITSWITCHCONTACT

TCDALCCQ

RAM80196

IOCFGSW

IOCFGCNSTS

OI 80196 DPM 80186

CDB CSP

80196DPM

DENET

IONET

TCDA

TCDA LCCQ

LCCQ

prevotedvalue

votedvalue

DCCQ

DCCQ

DCCQ

Page 51: GAS TURBINE 11

51

GE Drive SystemsTurbine Products

HIG

H T

EM

P <R>

<S>

<T>

STOP

Mark IV TMRMark IV TMR

GO

2 / 3VOTE

GO GO

Page 52: GAS TURBINE 11

52

GE Drive SystemsTurbine Products

HIG

H T

EM

P <R>

<S>

<T>

STOP

Mark IV TMRMark IV TMR

STOP

GO

STOP! LO

WP

RE

SS

2 / 3VOTE

Page 53: GAS TURBINE 11

53

GE Drive SystemsTurbine Products

H

IGH

TE

MP

<R>

<S>

<T>

2 / 3VOTE

Mark V SIFT TMR Mark V SIFT TMR

GO

L

OW

PR

ES

S GO!

GO

GOSIFT

Page 54: GAS TURBINE 11

54

GE Drive SystemsTurbine Products

Mark V Control Panel Mark V Control Panel Documentation:Documentation:

• Hardware Document

• Signal Flow Diagrams

• TCEA <P> Core

• Servo Regulator Types

Page 55: GAS TURBINE 11

55

GE Drive SystemsTurbine Products

Speedtronic Mark V Turbine Speedtronic Mark V Turbine Control DocumentationControl Documentation

• User’s Manual GEH-5979A

• Maintenance ManualGEH-5980A

• Application ManualGEH-6195

Page 56: GAS TURBINE 11

56

GE Drive SystemsTurbine Products

Speedtronic Mark V Turbine Speedtronic Mark V Turbine User’s ManualUser’s Manual

• Primary Operator Interface

• Backup Operator Interface

• Control Locations

Page 57: GAS TURBINE 11

57

GE Drive SystemsTurbine Products

Speedtronic Mark V Turbine Speedtronic Mark V Turbine Maintenance ManualMaintenance Manual

• Control System Hardware

• Maintenance Displays

• TIMN

• LCC

• DIAGC

• VIEW1, VIEW2

Page 58: GAS TURBINE 11

58

GE Drive SystemsTurbine Products

Speedtronic Mark V Turbine Speedtronic Mark V Turbine Application ManualApplication Manual

Replaces:Replaces:• Control Sequence Editor Manual GEH-5982A

• MODBUS User’s Manual GEH-5981A

• BBL Reference Manual GEH-5981A

• Hardware Application Manual GEH-5998A

Page 59: GAS TURBINE 11

59

GE Drive SystemsTurbine Products

Speedtronic Mark V Turbine Speedtronic Mark V Turbine Application ManualApplication Manual

• Mark V specifications and I/O capacities

• The Animated Screen Builder

• The Control Sequence Editor

• Regulator Descriptions and Diagrams

• Stage Link Application

• MODBUS

• I/O Configuration

• Signal Flow Diagrams

• Berg Jumper

• Big Block Reference Manual