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PRODUCTION GAS DEPARTMENT NOTE NO. 16
GAS COMPRESSION
FACILITIES IN OIL
A GLIMPSE ON HISTORY, PERFORMANCE AND CURRENT
STATUS
S. K. SARMAH CEPG (O & M)
PRODUCTION GAS DEPARTMENT
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CONTENTS
1. Executive Summary Page 3
2. Preamble Page 5
3. Function of gas compression facilities Page 6
4. History of compressor facilities in oil Page 7
5. Performance vis-à-vis OIL’s experience with Page 9 current fleet of compressor packages
6. Spares : provision modality, availability and constraints Page 12
7. Technology induction in Gas Compressor operation Page 14
8. Write-off plan of compressor packages Page 17
9. Augmentation of compression infrastructure Page 19
10. Hiring of compression service Page 21
11. Conclusion and Acknowledgement Page 22
ANNEXURES
Annexure I : Holding of Gas Compressors as on 1st April, 2013 Annexure II : Written Off Gas Compressor packages Annexure III : Proposed write off plan of Gas Compressors up to 2016-17. Annexure IV : Total holding of Gas Compressors after Write Off. Annexure V : Capacity availability of Gas Compressor Stations
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EXECUTIVE SUMMARY 1.0 OIL introduced compression facilities way back in 1962. Over the years, OIL
acquired a large fleet of Gas Compressor packages from 9 (nine) different sources, both indigenous and imported.
2.0 Presently OIL uses gas compressors for collecting low pressure gas (LPB) and providing gas lift gas (GL) for gas lift oil wells. Earlier gas compressors were also used for gas injection and gas storage purposes.
3.0 Since gas injection and gas storage requirement no longer exits, some of the Gas Injection and Gas Storage compressors have now been utilized as Gas Lift Compressors.
4.0 Present population of LPB and GL compressors are 62 and 57 Nos. respectively. Out of these compressors, about 30 Nos. LPB and 33 Nos. GL compressors are on operation daily.
5.0 In order to sustain availability of compressor packages over the years, replacement plan of the compressor fleet is done at regular interval. Accordingly, altogether 82 packages have so far been written off and replaced suitably. Presently, another 14 compressors have been earmarked to write off by 2015-16 and another 8 compressors by 2016-17.
6.0 Write off strategy is based on performance of the compressor packages and not on vintage of the compressor.
7.0 So far as performance level is concerned, the performance of Worthington make packages have been found to be much superior, as evident from lower breakdown frequency, lower consumption of spares and consistent output throughout the entire life cycle since commissioning in 1986.
8.0 As there is a large mix of make and models of gas compressor packages operating in different service duties, wide range of spares are to be managed which is a challenging task. Main constraints for spare management are long lead time, delayed delivery, high cost of OEM spares, obsolesce due to technology up-gradation / design change etc. However, with constant monitoring and advanced planning, availability of the right spares at the right time has been achieved.
9.0 To keep pace with the latest development of technological changes, consistent efforts have been put in for induction of newer and latest technology in compressor operations. Two major technologies which have recently been inducted are CPU-95 Ignition System and Electronic Control Panel for gas compressor packages.
10.0 Continuous efforts have been put in to re-use costly machine parts like engine / compressor blocks etc by reconditioning / salvaging the same at indigenous workshops as a cost saving measure.
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11.0 SCADA input is extensively used for on time monitoring of compressor operations.
12.0 Outsourcing of compression service is one of the significant initiatives taken by the department towards collection of low pressure gas. Presently, about 2,20,000 SCM of gas is collected through compression services. It is planned to hire compression services for 2 more locations for collection of low pressure gas.
13.0 In order to meet the gas compressor requirement due to variable gas production from OCSs, continuous efforts has been put in for relocation of compressors from one location to another.
14.0 Construction of smaller capacity Compressor Station with reduced facility was introduced to manage compressor requirement till permanent Compressor Station is constructed. Such station is presently in operation in Dikom, and another station is being built up in Tengakhat area.
15.0 To manage manpower shortage for compressor operation, it is planned to close down a few stations, like Kathalguri (old) and GCS 7, by re-siting of the compressors without any operational drawback.
16.0 Presently, procurement process has been initiated for acquisition of 6 nos. of LPB and 7 nos. of GL compressors against approved capital budget.
17.0 Further, activities for construction of full fledged Gas Compressor Station in Makum, Dikom and Tengakhat area has already been started under Production Project Department. Additionally, compressor stations at Baghjan and Barekuri are also planned as a long term measure.
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PREAMBLE The gas compression history in OIL operational area dates back to 1962, with procurement and installation of two (2) nos. Cooper Bessemer make Gas Injection compressors in GCS 1 for reservoir pressure maintenance purpose. Subsequently there is continuous growth of compression infrastructure and till date, a total of 201 nos. of Gas Compressor packages of different duties and capacities have been procured and installed in various installations (GCS) over the years. Out of this, presently 119 nos. compressor packages have been in operation. The note captures the history of gas compressor facilities; performance level of current fleet of compressors; provision, modality, availability and constraints in spares management; write off plan of compressor packages and augmentation need of compression infrastructure in various installations for enhancement / sustenance of oil production and flare reduction in the fields. The initiative taken by department for hiring of compression service through BOO system towards reduction of flare has also been highlighted in the note.
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FUNCTION OF GAS COMPRESSON FACILITIES After multistage separation of crude oil and gas at the oil collecting station(OCS), associated natural gas of low pressure (L.P) and high pressure (H.P) are available at the pressure range of 1.3-2.5 Kg/cm2 and 14-21 Kg/cm2 respectively. The gas streams are then compressed to different higher pressure ranges with the help of Low Pressure Booster Compressors (LPB) and Gas Lift Compressors (GL) so as to utilize in different schemes, such as a) Meeting Market commitment, internal consumption and LPG extraction. b) Gas Lift requirement to artificially lift oil wells for crude oil production The recycled gas from gas lift wells is available at low pressure (LP stream) which is again compressed to 14-21 Kg/cm2. Besides the above two purposes, the company also used to operate Gas Injection Compressor (GI) for reservoir pressure maintenance and Gas Storage Compressors (GS) to store LPG stripped lean surplus gas. But these two types of Gas Compressors has been discontinued in the field for non requirement of gas injection duty on geological consideration and steady and increased demand in the market by various consumers. Some of the GI compressors and entire fleet of GS compressors have now been utilized as Gas Lift Compressors in the fields. Considering more thrust on meeting the increasing market commitment and reduction of wastage through gas flaring as well as to avoid any loss of crude oil production from artificial wells as well as for achieving higher crude oil target, availability of optimum gas compressors with adequate standby provision in the fields has become necessary to avert downtime and production loss.
Presently there are 18 Gas Compressor Stations (GCS) in operation wherein the compressor packages have been installed depending on low pressure gas availability and requirement of lift gas of a particular area under the Oil Collecting Stations (OCS). Earlier, operation of 2 GCSs, namely GCS 3 and Moran GCS 1 have been discontinued for non existence of specific requirement in the respective areas.
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HISTORY OF COMPRESSOR FACILITIES IN OIL The development of compression facilities in our fields were initiated way back in 1962, and time to time compressor packages have been added based on review for compressor requirement vis-à-vis gas availability at the OCSs/ gas lift gas requirement. Over the years, OIL acquired a large fleet of compressors from various sources- both indigenous and imported. Majority of the compressors are gas engine driven while some are electric motor driven. The requirement of compressors (L.P. Booster and Gas Lift duties) has been increasing on account of ageing of the old fields, ageing of the existing equipment, discovery of new fields in out step /new locations, as a measure necessary for reduction of gas flaring, increasing gas demand from the consumers and for gas lift function. The following table indicates make and quantum of compressors procured by the department over the years.
Sl No
Make Qty Year of purchase
P.O Reference
1 Cooper Bessemer (USA) 2 1962 a) 1459 of 20.07.1962 – 2 Nos. 2
Nouvo Pignone (Italy)
24
1967
a) SSF/1 of 19.11.1966 – 6 Nos. b) SSF/7 of 22.06.1967 – 9 Nos. c) SSF/8 of 22.06.1967 – 7 Nos. d) SSF/12 of 27.01.1968 – 2 Nos.
3 CA Parson (USA) 4 1966 a) OIL/3654 of 09.02.66 – 4 Nos. 4 IR (Canadian) 33 1972
to 1974
a) SSF/38 of 30.03.72 – 21 Nos. b) 140044/DJ of 17.09.73 – 5 Nos. c) 140320/DJ of 17.07.74 – 7 Nos.
5 KG Khosla (India) 5 1983 a) 130026/DJB of 20.07.83 – 5 nos. 6 CSIWorthington (USA) 19 1986 a) 145000/DJ of 03.06.85 – 19 Nos. 7 BPCL ( India) 43 1975
to 2010
a) 136200/DJ of 24/3/75 - 8 Nos. b) 137120/DJ of 14/8/76 - 2 Nos. c) 137640/DJ of 3/2/77 - 2 Nos d) 130174/DJ of 27/4/85 - 4 Nos. e) 135014/DJ of 31/5/86 - 3 Nos. f) 135015/DJ of 31/5/86 - 2 Nos. g) 135400/DJ of 02/01/94 - 7 Nos. h) 135806/FDP6 of 12/2/99 - 2 Nos. i) 136346/FDP6 of 21/10/03- 3 Nos. j) 7902498/DFD of 03.11.07 -10 Nos.
8 Ingersoll-Rand (India) 22 1977 1994
a) 137485/SJ of 10/1/77 - 19 Nos b) 135415/DJ of 9/3/94 - 3 Nos.
9 Atlas Copco (India) 49 1989 to
1992
a) 135076/DJof 16/04/88 - 15 Nos. b) 135128/DJ of 7/7/89 - 16 Nos c) 135236/DJ of 27/3/91 - 18 Nos.
TOTAL
201
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In the past for various reasons such as ageing, inefficiency, high operating runs with increased maintenance efforts, machine beyond economic repairing etc. machines have been written off from time to time as shown below.
Sl No Make Quantity Written Off
1 Cooper Bessemer (USA) 2 2 Nouvo Pignone(Italy) 24 3 CA Parson (USA) 4 4 IR (Canadian) 29 5 BPCL ( India) 14 6 IR (India) 4 7 KGK 5 TOTAL 82
After written of the above units, total holding of compressor packages at present is 119 nos. Out of this 62 nos. are LPB compressors and 57 nos. are Gas Lift Compressors. The details of the presently available compressors are provided in the following table.
Sl No Make LP Booster Gas Lift Total 1 IR (Canadian) 3 1 4 2 CSI Worthington 14 5 19 4 BPCL 13 16 29 5 Ingersoll-rand (India) 11 7 18 6 Atlas Copco (India) 21 28 49 TOTAL 62 57 119
Station wise deployment of the above compressors along with relevant details such as vintage, cumulative running hours, present condition are presented in enclosed Annexure I.
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PERFORMANCE VIS-À-VIS OIL’S EXPERIENCE WITH CURRENT FLEET OF COMPRESSOR PACKAGES
The current fleet of operating Gas Compressors in our field were installed at different times starting from 1972 and almost 65 % of total available units are of vintage more than 25 years. A summary of the installed units during the last five decades along with average vintage of packages is presented below. Procurement
Period Quantity Procured
Written off quantity
Quantity Currently in operation
Average Vintage of operating units
1960 - 1970 30 30 0 0 1970 - 1980 64 42 22 35 years 1980 - 1990 64 10 54 25 Years 1990 - 2000 30 0 30 15 Years
2000 - Present 13 0 13 5 years Total 201 82 119
For the units having vintage more than 25 years (procured till 1985), current performance level is expected to be lower than optimum because of aging associated with increased wear and tear as well as material fatigue, uninterrupted operation, operational severity and a host of other factors. However with increased maintenance efforts, it has been possible to keep the units operational, but at reduced efficiency. It is pertinent to mention here that, except K.G. Khosla make compressor packages, all other compressor packages have found to be performed at satisfactory level in general during the operating life cycle despite occasional failures. However, out of the entire lot, performance level of Worthington make packages have found to be much superior, as evident from lower breakdown frequency, lower consumption of spares and consistent output throughout the entire life cycle since commissioning in 1986. A brief write up on the individual performance level vis-à-vis problems encountered with different makes of the compressor packages is presented below. (i) Ingersoll-Rand (Canadian) Make Compressor
These units are of 1972-74 vintage, having Waukesha Engines as prime movers (Model L7042, L5790, L5108 and L3711). These machines with sound inherent design and packaging have been performing satisfactorily excepting machines with L3711 Engines. Almost all of them have crossed their economical operational life and few are long shut down beyond economical revival. Because of ageing and natural wear & tear, machines presently do not perform trouble- free beyond operating speed of 600/700 RPM. The gas engines, Waukesha models, L5108 and L3711 (Clinton series) have been discontinued in the OEM’s production line. The L3711 Gas Engines have inherent problems of cylinder head overheating following high rate of breakdown due to cracked cylinder
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heads/ manifolds. Many of these have crossed long operational run (most of them are beyond 1 lakh hours) and have extreme worn-out condition. From economical standpoint, revamping of these units is not feasible. Moreover spares availability of the model is extremely difficult. Already all units having L3711 engines have been written off. Although L5108 Waukesha Engines are discontinued in the production line, the engines do not have much serious problem on design and operational consideration. However availability of spares has now become a serious concern for operating the units. (ii) BPCL make Compressors
Due to the poor packaging and certain internal design flaws of earlier lot, these machines are very much affected by vibration and increased frequency of breakdown, particularly 5 MMSCFD or 130 MSCMD capacity LP Booster Compressors, at speed higher than 700 RPM. In the packages supplied (1990 and beyond) by them, improvement in the packages has been noticed to some extent in terms of delivery, erection schedule, packaging of units, reliability of equipment, design, and after sale service. But these machines again have acute problem in the indigenously make coolers. However, in the recently supplied units (2010), imported coolers have been incorporated and out of 10 units supplied, 4 nos. Gas Lift compressors and 1 no. LPB compressor has so far been commissioned. But several issues cropped up during erection / commissioning of these packages, like material short supply, statutory approval / certification of field instruments, commissioning schedule etc., in which BPCL has failed in fulfilling the contractual obligations. Poor after sales service of BPCL is also a matter of great concern. Further, post commissioning run of the units is also discouraging as there are a number of breakdown of critical components of the compressor packages, presumably due to lack of adequate quality control measures during manufacturing and packaging stages. Till date, 14 units of BPCL make have been written off. (iii) KG Khosla make Compressor Electric motor driven L P Boosters (2 nos.) and Gas Lifters (2 nos.) units of KG Khosla make were installed in 1985. KGK Compressors have acute operational problems due to inherent design / manufacturing flaws, and lack of workmanship in manufacturing and packaging. It is obvious that efficient operation of gas compressor packages is result of quality and soundness in the design of machinery, manufacture, packaging, erection and after sales service. In respect of the supplied packages, M/S KGK has appeared to be lacking in attaining the expected level in terms of delivery, erection schedule, packaging of units, reliability of equipment, design, and after sale service. The operating performance of these machines is very poor with low availability and the maintenance efforts required for these machines are high. Another gas engine (2 stroke Janbacher make, Austria) driven LP Booster unit installed at GCS7 could not be operated and had to be discontinued for various problems including very high degree of sound level. All the above five units have been written off.
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(iv) Worthington Gas Compressors Out of all the lots procured so far, both imported and indigenous, these machines have been operating very smoothly (since commissioned in 1986) for last 25 years without any major problems and with minimum spares consumption. Only recently due to normal fatigue and wear & tear, these have been showing ageing effect and much attention is now needed to carry out major overhaul and replacement of many vital/major and minor components. However it is opined that all these units are expected to cover another 5 years with constant monitoring and scheduled servicing. (v) Ingersoll-Rand ( India) These units were procured and installed in two batches, the first batch of 19 nos. between 1980 to 1984, and the second batch of 3 nos. in 1994. The performance of 19 (13 Motor driven, 6 Engine driven) units was not up to the mark as there had been frequent breakdown, high rate of spares consumption and labour cost due to failures in the compressor components. Although the design criteria of the compressors are similar to that of IR (Canadian), but the machines are performing poorly presumably due to inferior materials, finish of the components, inefficient packaging etc. It is pertinent to mention that identical model of compressors, supplied by their foreign principal are devoid such problems. However with constant in-house effort and with replacement of many components, there has been improvement in their availability. The last 3 units (with Waukesha L7042 engine) are functioning well without any major trouble (except indigenous make cooler) till now. Till date, 4 units of IR (I) make have been written off. (vi) Atlas Copco (India) Compressors These machines were procured and installed in three batches (15, 16 & 18 nos.) between 1988 and 1992.The performance of these machines so far satisfactorily below 700 RPM, especially in L.P. Booster units. These are problematic beyond 700 RPM causing vibration and exhaust overheat/overload. Spares consumption presently are on the rise due to ageing of the machines. However it is expected that these will continue in operations (with capacity deration) for next 5 - 7 years.
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SPARES : PROVISION MODALITY, AVAILABILITY AND CONSTRAINTS As there is a large mix of make and models of gas compressor packages operating in different service duties, very wide range of spares are involved in the Spares Management System. However because of little interchangeability, inventory control of Gas Compressors is very critical. Spares are required to provide for failures and preventive maintenance (PM) due to
i) Normal wear & tear owing to ageing/operation ii) Working /operating conditions iii) Overload of machines iv) Accidents/Breakdowns.
During the operational life of compressors, due to dynamic motion of components, wear and tear occurs in various components warranting repairing or replacement during overhauling (Top & Major overhauling) and other scheduled maintenance. Similarly working/operating conditions also attribute to the cause of spares requirement. Spare part requirements can be planned and the policy pertaining to stocking can be made based on annual rate of consumption with some tolerances against uncertainty. The problem of failures and spares requirement gets more complicated towards the end of life of a particular machine. The entire spares are categorized based upon (i) their consumption value (ii) their criticality-whether vital, essential or desirable (iii) their availability-whether scarce, difficult and easy and (iv) Usage Rate – frequency of use or slow/fast moving item etc. By analyzing criticality level of each spares, stocking policy is required to be determined. The items that are subject to dynamic loading/frictional force can have more wear & tear and /or fatigue and usually have high usage rate and this require much attention in spares management for PM (Preventive Maintenance) to reduce downtime due to any breakdown. For catering spares of large fleet of gas compressor packages, provisioning of spares is primarily done against store’s stock of Materials department, keeping in mind the consumption value, consumption pattern of items and insurance item. Other procurements are made through Direct Charge Indents for items of non- regular consumption. Besides, some high value items, which have been replaced following failure due to wear & tear are salvaged and kept for re-use. Many components of gas engines, compressors, aerial coolers have been indigenously developed at low cost. However the reliability factors of the salvaged and indigenous components are low and sometimes failures are unpredictable. There are some other groups of materials that are non-standard in nature which are developed / fabricated in-house. While making provisions for spares of the large variety of makes and models, constraints are usually faced, like long lead time, delayed delivery, high cost of OEM spares, obsolesce due to technology up gradation / change in design etc. Because of the criticality of the operations, most of the spares (frame components) of the Engines are made available from the OEM. But problem(s) faced when the OEM either discontinue the component supply/manufacture or change/ modify the design aspects of various components. This
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situation happens and can be envisaged in the machines of old vintage. The following is worth mentioning in this regard.
(i) The Waukesha L3711 model engines have been discontinued in the OEM’s production line and availability of major spares from the OEM have not been possible. Spares from other source(s) are also difficult and sometime not possible. Even if they are available, operation of machines with critical components from source(s) other than the OEM becomes unreliable. Nevertheless, as the units are of very old vintage, all these have been phased out.
(ii) The Atlas Copco (I) machines procured between 1988 to 1991 have already
undergone technology changes, such as design in compressor frame components, lube oil pump etc. It is apprehended that many such design modification and obsolescence are likely in future.
(iii) In the Worthington gas compressors, some components of compressor that were
fitted with the original compressors are no longer available and the new version (modified) of major components from the OEM cannot be readily used unless modifications are carried out. Besides, the cost has also been increased substantially.
(iv) With advancement of technology, more concern for safety aspects and efficient
control of operations, there have been remarkable changes in control philosophy of compressor packages across the globe. The electronic type control panels in place of earlier pneumatic type have now become most preferred option. Similar is the case with ignition system of the engines. The latest version of shielded type ignition system like Altronic or CPU 95 system in place of earlier Magtronic system has got wide acceptability across the industry. To keep pace with the latest development of technological changes, efforts are on to replace the old systems with the new systems in phased manner.
(v) The older version of IR Compressors (pre eighties) has been fitted with channel
type valves, which are no longer available with OEM. However these valves are being replaced with rugged and reliable metallic/nonmetallic plate or ring type valves.
(vi) The Waukesha model L5108 G engines has been discontinued in the manufacturer’s
production line, along with vital component like engine crankshaft etc. Unless other alternative source(s) are available for requisite spares, maintenance of the units will be difficult. Otherwise these engines will have to be replaced with other version of engines.
Thus, from the above few cases of non availability of components, especially critical ones from the OEM or any other reputed/ reliable source(s), availability of machines as desired cannot be maintained and down time cannot be avoided. Beside considerable time is wasted for exploring new vendor(s), cost incurred in procurement of spares is very high.
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TECHNOLOGY INDUCTION IN GAS COMPRESSOR OPERATIONS
OIL has so far acquired a large fleet of Gas Compressor Packages for boosting LP gas and supplying Gas Lift gas for oil winning purposes. Majority of these Gas Compressor packages are gas engine driven, while few are electric motor driven. Over the years there has been significant development in gas compression technology across the world on consideration of safety aspects and efficiency in control of operations. To keep pace with the latest development of technological changes, consistent efforts have been put in for induction of newer and latest technology in our operations. Two major technologies which have recently been inducted in our gas compression service are as below. 1.0 CPU-95 Ignition System The existing gas engines have either Magtronic or Altronic based Ignition system. These systems typically have mechanical components for triggering the spark needed for sustaining the ignition. Recent advances in ignition technology have led to the development of the Microprocessor Based Ignition System. Such systems incorporate a dedicated microprocessor which controls the release of the spark needed for the ignition to occur. The Altronic CPU-95 ignition system is such a microprocessor-based ignition system designed for application on natural gas fueled engines. The basic features of the system can be summarized as below.
A microprocessor-based, crankshaft referenced digital ignition system. The system features crankshaft-triggered timing accuracy and the capability to
vary timing electronically. The system is field-programmable and offers a variety of advanced control
methods. Comprehensive display capability Spark characteristic control Global and individual cylinder timing control Diagnostic capabilities and Serial communications The Display Module of the system enables the following System status and mode Normal running information Diagnostic messages Timing status Engine over speed set point
The CPU-95 features several advantages over the traditional magneto / alternator powered mechanically actuated ignition system.
a) Flexibility of use b) Better Diagnostic capabilities, which help to fix any problem easily and thus
reduce down-time.
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c) Better Timing Control and Fuel Efficiency which helps to boost engine performance and achievement of better emission norms.
d) Troubleshooting at the Field and diagnose a problem through a series of Fault Codes.
e) Easy Maintenance which eliminates complicated mechanical repair jobs requiring skilled technicians.
f) Enhanced Spark-Plug life due to the feature which makes it possible to vary the energy level of the Spark Plugs on the basis of requirement.
g) Multi-strike capability which helps to start difficult engines or hard start engines in cold weather conditions or with low cranking RPM.
Benefits derived with CPU 95 system over Altronic III system is as presented below.
Parameter Altronic III CPU 95 Results
Ignition principle
Self Alternator powered Mechanical drive
Microprocessor based digital ignition system
Reduce maintenance cost and downtime
Diagnostic No diagnostic feature
Directly communicating for real ignition Status
Fix the problem easily
Timing & fuel efficiency
Timing adjustment limitation
Real ignition timing control
exhaust emission are reduced
Troubleshoot at field
Takes more time Easy Reduce downtime
Timing control Fixed Can be varied depending upon the process condition
High Fuel efficiency helps the engine to run smoothly in optimized condition
Multi strike Single strike Multi Strike facility Easy start in all weather conditions
2.0 Electronic Control Panel :
The earlier gas compressor packages were supplied with pneumatic type Control Panels. With advancement of control philosophy, presently electronic type control panels in place of pneumatic type have now become most preferred option across the industry. Accordingly, all new compressor packages have now been procured with the most sophisticated and advanced Altronic Exacta Series XI Control Panels. Basis features and advantages of this Panel may be summarized as below. The system is pre-programmed and need only be configured and tuned for the
application resulting in greater “usability” and flexibility.
The Series XI Panels offers extensive data storage and trending capability. It can store up to 1400 data records, taken at user-selectable intervals (process
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16
variables, faults, shutdowns, etc.). 40 records are taken at 1 second intervals and stored prior to each shutdown
The Series XI series Panels offers advanced monitoring and control capability, including
Pre-lube Auto or manual start Warm-up Compressor loading/valve control Safety shutdown, alarm annunciation and monitoring Fast or auto-cool down Auto-depressurization (unloading) Post-lube
The Panel is equipped with Smart Analog and Digital I/O boards. An unlimited number of alarms and shutdowns can be added on each channel,
including normal high and low alarms and shutdowns, plus : Differentials Calculated Shutdowns Time Delayed Shutdowns
It records the date and time of each shutdown and stores this data for future
reference. In addition it takes a snapshot of all analog values at the time of shutdown.
Series XI Panels records data of all analog values for 39 intervals back in time prior
to the fault (usually 1 second apart). The Control Panel displays a combination of analog inputs, shutdowns, alarms,
recorded history, and events.
_______________________
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17
WRITE-OFF PLAN OF COMPRESSOR PACKAGES For the reasons as explained in previous pages, quite a large number of Gas Compressor packages have been written off in past in phases. Further, few more packages are presently lying shut down for a long period of time and are beyond revival from economic point of view. Revival of these units will involve substantial cost and also, efficient and trouble free operation is unlikely. It is pertinent to mention in this context that as more and more thrust is given to meet gas supply commitment to the present & future consumer’s requirement, enhanced oil production and flare reduction in the fields, it is very essential to have only a healthy, reliable and efficient fleet of gas compressor units for un-interrupted operational availability. Apart from phasing out of 31 nos. compressor packages of Cooper Bessemer, Nouvo Pignone, C A Parson and BPCL make in late 80s / early 90s, 12 nos. packages in 2003, 4 nos. in 2004 and 35 nos. in 2012 have been written off from the list of holding. Thus a total of 82 compressor packages have so far been written off. The machines have been written off for one or more of the following reasons:
i) Ageing and crossing of normal /economic operational life ii) Unreliability in operation / acute operational problems due to inherent design flaws iii) High frequency of breakdown/shutdown and high maintenance efforts iv) Long shutdown machines beyond economic repairing / revival v) Spares constraints vi) Low efficiency with high degree maintenance costs/efforts.
Details of written off compressor units are shown in enclosed Annexure II Under this evaluation based on health, spares availability, running hours covered life cycle, poor operational condition, remote chance of revival and other factors as stated above, 23 units are now earmarked and proposed for written off during the next 4 years in phased manner. The write off will be done in two phases.
i) Phase I - Presently seven (7) nos. electric motor driven Gas Compressors (4 Gas Lifters & 3 L.P Boosters) are in operation in GCS-1, GCS-7 and GCS-8. Further one (1) motor driven GL compressor in GCS 7 is presently shutdown for compressor problem. Because of the prevailing constraints in electric power availability in the captive Power Plant in Duliajan, restriction in operations of these units has become necessary which affects operational requirement. Off late, the issue has gained much importance due to steep rise in electrical load, especially in the summer, which restricts operation of the units. Therefore these electric motor drive units have been proposed for write off in 2015-16. Budget approval for procurement of replacement units has already been obtained. Further, 6 units (4 nos. IR (C) and 2 nos. BPCL), which were procured in 1976 / 1979, are presently in operation in much reduced efficiency and increased breakdown rate because of long vintage and operational run. These 6 units are also proposed for write off during 2015-16.
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18
However after written off the above 14 units, the units will be kept as standby as far as possible so long as spares consumption is moderate and maintenance cost / efforts are minimal.
ii) Phase II – Eight (8) units, which are of 1985 and earlier vintage, have already crossed economical operating life and presently are in operating condition with much reduced efficiency, high breakdown rate and increased maintenance efforts and costs. These units have also been proposed to write off in 2016-17 in the second phase.
Details of the units proposed for written off indicating make, type, vintage, phase out plan, cumulative running hours are presented in Annexure-III.
5.4 Out of total 22 units proposed for written off, 13 units are Booster Compressors and 9 units are Lifter Compressors. Make and type of compressors of these are stated in the Table below.
Sr No Make / Model Quantity Total 1 IR (C) – Wau L 5790 1 No. IR (C) – 4 Nos.
IR (C) – Wau L 7042 3 Nos. 2 IR (I) – Electric Motor 9 Nos. IR (I) – 14 Nos.
IR (I) – Wau 5108 3 Nos. IR (I) – Wau 7042 2 Nos.
3
BPCL – Electric Motor 2 Nos. BPCL – 4 Nos. BPCL – Wau L 7042 2 Nos.
5.5 Station wise holding of Gas Compressors after phasing out of 14 units in first phase (2015-16) and 8 units in second phase (2016-17) together with installed boosting / lifting capacities are presented in enclosed Annexure IV.
_________________________
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19
AUGMENTATION OF COMPRESSOION INFRASTRUCTURE In the present and future thrust for meeting gas supply commitment, reduction of gas flare to a bare minimum level, and for augmentation of crude oil production from artificial lift wells, adequate no. of compressors, both L.P Booster and Gas Lifter need to be catered to avert operational interruption/downtime in the existing installations, and also to create additional infrastructures in the new areas.
Existing Installations / Areas : With phasing out a number of compressor packages in recent times and also considering the proposed write off plan till 2016-17, the availability scenario of compression infrastructure in existing areas is shown in Annexure V. It is worth mentioning here that the actual operating capacity becomes much less than designed capacity for varied makes of compressors because of various reasons like safe maximum operating speed, temperature effect and effect due to lower suction pressure etc. Therefore these de-rating factors have been considered while calculating total available capacity of the operating compressors.
Considering the availability scenario of compression infrastructure in existing areas as detailed in Annexure V, augmentation of gas compression facility is required to be made in the following installations as bare minimum requirement by 2015-16.
CATEGORY INSTALLATION QUANTITY TOTAL L.P.B COMPRESSORS (2.5 MMSCFD capacity)
GCS 1 1 10 Nos. GCS 5 1 GCS 8 3 GCS Kathalguri 1 GCS Ushapur 1 GCS Nagajan 1 GCS Moran 2
GAS LIFT COMPRESSORS GCS 1 1 7 Nos. GCS 2 / 6 / 8 3 GCS Ushapur 1 GCS K’Guri / L’kasi 1 GCS J’Jan / N’Jan 1
While assessing the above requirement, the following considerations / assumptions have been taken into account.
a) There shall be no change in gas profile for the next 3 / 4 years and as such, current low pressure gas availability and gas lift gas consumption in a particular area will remain same.
b) The proposed write off plan of the compressor packages as stated earlier.
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20
c) Presently there are 19 nos. of Worthington make compressor packages which were installed in 1986. Off late, due to normal fatigue and wear & tear, these packages have been showing ageing effect and therefore breakdown frequency is on increasing trend. To cope up with increased breakdown and long shutdown duration, additional compressor packages have been proposed to be installed in critical areas / installations in order to curtail flare and maintenance of gas lift pressure.
New Installations / Areas : With continued thrust on oil exploration and production activities, development of gas compression facility is required to be taken up as and where required in order to pickup and utilize the produced gas so as to avoid flare. Presently, creation of full fledged gas compression facility in Makum, Dikom and Tengakhat area is planned and the project will be executed by Production Project department. However, action has already been initiated by the department to set up gas compression facility in Tengakhat area on temporary basis by relocating one (1) no. LPB compressor from Kathalguri GCS and one (1) no. Gas Lift compressor from Moran GCS. Similar temporary GCS is already in operation in Dikom. Additionally, outsourcing of compression service under BOO concept has been planned in two more locations. Further, compressor stations at Baghjan and Barekuri are also planned as a long time measure.
_________________________
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21
HIRING OF COMPRESSION SERVICE
With the development of gas compression infrastructures in various operational areas over the time, it has been possible to pick up and utilize the produced gas with gradual reduction of flare over the years. However there is still scope to arrest flare. The main challenges for flare reduction are as below:
Long lead time for construction of full fledged Gas Compressor Station as it takes considerable time to develop and establish a field.
Long lead time for material procurement specially the Gas Compressor packages and also due to the fact that most of the high cost equipment for natural gas processing has to be sourced from abroad.
Locational disadvantage, difficult logistics, difficulty in land procurement, space constrains, quantum of gas availability etc. are also some of the other constraints in developing full fledged Gas Compressor Stations.
To mitigate the above challenges, the department has taken proactive decisive measures to reduce flare with introduction of BOO (Build Own Operate) concept for outsourcing of compression service in six locations where compression infrastructures / facilities are not available. The contract was awarded to M/s Assam Air Products Limited on 23rd June 2010 for developing infrastructure and providing compression service in six locations namely Bhogpara, Dikom, Makum, HJC (Chabua), Barekuri and Hatiali. All the above six installations was put into operation in May 2011, initially with one (1) compressor packages in each installation. Subsequently, compression capacity was augmented in three installations, namely Makum in 2012, Dikom in 2013 and Hatiali in 2013 with addition of one (1) more compressor packages in each installation. Details of the above installation are stated below.
Sr. No. Installation Unit Compression Capacity Date of Commissioning 1 Dikom Package 1 40000 SCMD 09.05.2011
Package 2 40000 SCMD 30.06.2013 2 Chabua Package 1 20000 SCMD 10.05.2011 3 Barukuri Package 1 20000 SCMD 15.05.2011 4 Bhogpara Package 1 20000 SCMD 15.05.2011 5 Hatiali Package 1 40000 SCMD 11.05.2011
Package 2 40000 SCMD 12.07.2013 6 Makum Package 1 40000 SCMD 12.05.2011
Package 2 40000 SCMD 13.11.2012 Since commissioning till 31st March, 2013, a total of 86.3 MMSCM of low pressure gas, which was otherwise flared earlier, has been compressed in the above installations and fed into distribution network, resulting in reduction of flare substantially.
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22
CONCLUSION
The current fleet of operating Gas Compressors in our field were installed at different times starting from 1972. Out of the entire fleet, the average vintage of 22 units is 35 years, 54 units is 25 years, 30 units is 15 years and 13 units is 5 years. As such almost 65 % of total available units are of vintage more than 25 years. In this context it is worth mentioning that it is very essential to have only a healthy, reliable and efficient fleet of gas compressor units for un-interrupted operational availability. Keeping this in mind, the department has taken adequate steps for skill and competency development of the engineers / employees by imparting requisite training, induction of new proven technologies for operational efficiency, efficient spares management practices, cost reduction / control measures etc. Action for write off of old vintage compressors and procurement of replacement packages has also been initiated by the department. Further, the department has taken decisive measures to reduce flare by introducing BOO (Build Own Operate) concept for outsourcing of compression service in 6 locations where compression infrastructures / facilities are not available. ACKNOWLEDGEMENT : Inputs provided by the departmental colleagues greatly helps in preparation of this note and the under signer takes this opportunity to acknowledge the help and assistance received from all concerned. Further, guidance and supports provided by GMP (Gas) i/c in preparation of this note is also gratefully acknowledged.
Susanta Kumar Sarmah CEPG (O&M) Production Gas Department
*****************************
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TOTA
L HO
LDIN
G O
F GA
S CO
MPR
ESSOR
S AS O
N 1ST A
PRIL, 2013
ANN
EXUR
E I
Rated C
apacity
Com
pressorPrim
e Mover
MM
SCM
D
1LP
B 4
IR (I)
Motor
1301983
1345644000001365
2LP
B 5
WO
RTH
Cat G
39965
1986173355
4000001034
3LP
B 6
AC
Wau-L7042
1301989
1598774000002010
4G
L 5B
PC
LM
otor76
1990189744
4000008237
5G
I 4A
tlas Copco
Wau-L5790
701991
853564000001013
6G
L 6B
PC
LC
at 351676
20120
N/A
Under com
missioning
7LP
B 5
AC
Wau-L7042
1301990
1580934000001398
8LP
B 6
BP
CL
Wau 5790
652012
0N
/AU
nder comm
issioning
9LP
B 7
BP
CL
Wau 5790
652012
0N
/AU
nder comm
issioning
10G
L/GI
GI 3
Atlas C
opcoW
au-L579070
1992119444
4000001002
11LP
B 3
AC
Wau-L7042
1301989
1624324000001011
12LP
B 4
AC
Wau-L7042
1301992
1693454000001094
13LP
B 5
BP
CL
Wau-L5790
1301996
1563634000000175
14G
L 3IR
(C)
Wau-L5790
761976
1818914000004476
15G
L 6A
tlas Copco
Wau-L5108
761992
1494964000000091
16G
I 1A
tlas Copco
Wau-L7042
701989
1277374000002037
17G
I 2A
tlas Copco
Wau-L5790
701992
1199114000001006
18LP
B 1
IR (C
) W
au-L7042130
197652944
N/A
Inv. No. N
K-5075
19LP
B 4
Worth
Cat G
39965
1986193297
4000001182
20LP
B 5
AC
Wau-L7042
1301990
1369604000003461
21LP
B 2
IRC
Wau-L7042
1301976
1261614000001928
22LP
B 3
AC
Wau-L7042
1301989
1283814000001897
23LP
B 4
AC
Wau-L7042
1301989
1443574000001903
24G
L 7A
tlas Copco
Cat G
39976
1991136522
N/A
25G
I 1A
tlas Copco
Wau-L7042
701990
1170074000001209
26G
I 2A
tlas Copco
Wau-L5790
701992
1387604000003577
27LP
B 2
BP
CL
Wau-L7042
1301979
1270574000001996/97
28LP
B 3
IR(I)
Motor
1301984
77568N
/AS
/D
29LP
B 4
IR(I)
Motor
1301985
986864000001364
30G
L 2IR
(I)M
otor76
1983134210
4000001057
31G
L 3IR
(I)M
otor76
198313604
4000001059
32G
L 4IR
(I)W
au-L510876
1985N
/AN
/AS
/D
GL/G
I
LPB
4
LPB1
VintageC
um R
/hrs (up to M
ar'13)A
sset No.
LPB
LPB
GL/G
I
56LPB
GL/G
I
7LPB
GL/G
I
Rem
arks
2
GC
SD
utyU
nit No.
Unit D
etailSr N
o
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TOTA
L HO
LDIN
G O
F GA
S CO
MPR
ESSOR
S AS O
N 1ST A
PRIL, 2013
ANN
EXUR
E I
Rated C
apacity
Com
pressorPrim
e Mover
MM
SCM
D
VintageC
um R
/hrs (up to M
ar'13)A
sset No.
Rem
arksG
CS
Duty
Unit N
o.U
nit Detail
Sr No
33LP
B 2
BP
CL
Wau-L7042
1301979
1544574000002053
34LP
B 3
IR(I)
Motor
1301984
1011054000002047
35G
L 1W
orthingtonC
at G399
761986
2008104000004473
36G
L 3B
PC
LM
otor76
199197229
N/A
37G
L 4B
PC
LC
at 352176
20120
N/A
Under com
missioning
38LP
B 2
Worthington
Cat G
39965
1986127365
4000001217
39LP
B 3
Worthington
Cat G
39965
1986161108
N/A
40LP
B 7
Atlas C
opcoW
au-L7042130
1992119665
4000001207
41G
L 1IR
(I) W
au-L510876
198673582
N/A
S/D
42G
L 3B
PC
LW
au-L510876
1989130168
4000001906
43G
S 1
Atlas C
opcoW
au-L579070
1994116408
4060007924
44G
S 2
Atlas C
opcoW
au-L579070
1994105354
4060007923
45LP
B 1
IR (C
) W
au-L7042130
1976113652
4000001928
46LP
B 2
Worthington
Cat G
39965
1986165040
4000001133
47LP
B 3
Worthington
Cat G
39965
1986155412
4000001127
48LP
B 4
Worthington
Cat G
39965
1986163819
4000001136
49LP
B 5
Atlas C
opcoW
au-L7042130
1991124059
N/A
50G
L 1IR
(I) W
au-L510876
198399141
4000001149
51G
L 2W
orthingtonC
at G399
761986
2022674000003630
52G
L 3A
tlas Copco
Cat G
39976
1989147599
4000001103
53G
L 4A
tlas Copco
Cat G
39976
1992137275
4000003573
54LP
B 1
Worthington
Cat G
39965
1986118273
4000001036
55LP
B 2
Worthington
Cat G
39965
1986134657
4000001035
56LP
B 3
Atlas C
opcoW
au-L7042130
1991139926
4000001401
57G
L 1W
orthingtonC
at G399
761986
2011404000001039
58G
L 2IR
(I) W
au-L510876
198472306
4000001043
59G
L 3A
tlas Copco
Cat G
39976
1989141477
N/A
60LP
B 1
Worth
Cat G
39965
1986141826
4000001089
61LP
B 2
AC
Wau-L7042
1301989
1115464000001069
62G
L 1B
PC
LW
au-L510876
1989103810
4000001472
63G
L 2A
tlas Copco
Cat G
39976
1989146559
4000001063
64LP
B 1
Atlas C
opcoW
au-L7042130
199295894
4000001155
GL
JRN
GL / G
I
8LPB
K'G
UR
ILPB
GL/G
S
LPB
LPB
N'JA
NLPB
GL
U'PU
R
GL/G
I
L'KA
SHI
LPB
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TOTA
L HO
LDIN
G O
F GA
S CO
MPR
ESSOR
S AS O
N 1ST A
PRIL, 2013
ANN
EXUR
E I
Rated C
apacity
Com
pressorPrim
e Mover
MM
SCM
D
VintageC
um R
/hrs (up to M
ar'13)A
sset No.
Rem
arksG
CS
Duty
Unit N
o.U
nit Detail
Sr No
65LP
B 2
Worthington
Cat G
39965
1986157010
4000003314
66LP
B 3
Atlas C
opcoW
au-L7042130
1991134481
4000001389
67LP
B 4
BP
CL
Wau 5790
652012
0N
/AU
nder comm
issioning
68G
L 1A
tlas Copco
Wau-L5108
761993
1092014000003559
69G
L 2A
tlas Copco
Wau-L5108
761994
121255N
/A
70LP
B 1
Atlas C
opcoW
au-L7042130
1993144684
4000001097
71LP
B 2
BP
CL
WauL5790
1301996
22024N
/AN
K-15781
72G
L 1A
tlas Copco
Wau-L5108
761992
1522664000003563
73G
L 2A
tlas Copco
Wau-L5108
761992
1567304000003561
74G
L 3B
PC
LC
at 351676
20120
N/A
Under com
missioning
75LP
B 1
IR(I)
Wau-L7042
1301996
1292634000000055
76LP
B 2
IR(I)
Wau-L7042
1301996
1107654000000057
77LP
B 3
Atlas C
opcoW
au-L7042130
1989136289
4000001527
78LP
B 4
Atlas C
opcoW
au-L7042130
1989130462
4000002010
79G
L 1B
PC
LW
au-L510876
199692956
4000000053
80G
L 2B
PC
LW
au-L510876
199694007
4000000059
81G
L 3A
tlas Copco
Cat G
39976
1996115191
4000003574
82G
L 4A
tlas Copco
Wau-L5790
701994
620604000001004
83G
S 5
Atlas C
opcoW
au-L579070
1994N
/AN
/A
84LP
B 1
Atlas C
opcoW
au-L7042130
1993114188
4000003496
85LP
B 2
BP
CL
Wau-L7042
1302000
684664000004730
86LP
B 3
Atlas C
opcoW
au-L7042130
2000100906
N/A
87LP
B 4
BP
CL
Cat G
3516G65
200536436
N/A
88LP
B 5
BP
CL
Wau 5790
652012
0N
/AU
nder comm
issioning
89G
L 1A
tlas Copco
Wau-L5108
701991
862844000003557
90G
L 2B
PC
LW
au-L510876
200088921
4000004733
91G
L 3A
tlas Copco
Wau-L5790
762000
848024060018404
92G
L 4B
PC
LC
at 3516G76
200544082
N/A
93G
L 5B
PC
LC
at 351676
20120
N/A
Under com
missioning
94LP
B 1
Worthington
Cat G
39965
1986170190
4000004730
95LP
B 2
Worthington
Cat G
39965
1986174892
4000004731
96G
LG
L 1W
orthingtonC
at G399
761989
768434000004733
LPB
GL
S'MA
RI
GL/G
S
J'PUR
DIK
OM
LPB
GL
LPB
K'LO
NI
GL
LPB
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TOTA
L HO
LDIN
G O
F GA
S CO
MPR
ESSOR
S AS O
N 1ST A
PRIL, 2013
ANN
EXUR
E I
Rated C
apacity
Com
pressorPrim
e Mover
MM
SCM
D
VintageC
um R
/hrs (up to M
ar'13)A
sset No.
Rem
arksG
CS
Duty
Unit N
o.U
nit Detail
Sr No
97LP
B 1
IR(I)
Motor
651982
865044000003505
98LP
B 2
IR(I)
Motor
651983
1347104000003508
99LP
B 3
IR(I)
Wau-L7042
1301983
1397594000003492
100LP
B 4
IR(I)
Wau-L7042
1301985
1416044000003501
101LP
B 5
Worth
Cat G
39965
1989175021
4000001049
102LP
B 6
AC
Wau-L7042
1301991
1677704000003502
103LP
B 7
AC
Wau-L7042
1301991
1242644000003500
104G
L 2IR
(I) M
otor76
1983145332
4000003514
105G
L 3W
orthingtonC
at G399
761986
1372914000001128
106G
L 4B
PC
LW
au-L510876
1988114136
N/A
Inv. No. N
K-15089
107G
L 5A
tlas Copco
Cat G
39976
1989109901
4000001168/69
108G
L 6A
tlas Copco
Cat G
39976
1992101626
4000003567Inv. N
o. NK
-14652
109G
L 7A
tlas Copco
Wau-L5108
761993
15115741000001204
110LP
B 1
BP
CL
Wau-L7042
1301996
706374000000053
111LP
B 2
IR(I)
Wau-L7042
1301996
822814000000052
112LP
B 3
Atlas C
opcoW
au-L7042130
198956853
4000000037
113LP
B 4
BP
CL
Wau 5790
652012
0N
/AU
nder comm
issioning
114LP
B 5
BP
CL
Wau 5790
652012
0N
/AU
nder comm
issioning
115G
L 1B
PC
LW
au-L510876
199678999
4000000101
116G
L 2B
PC
LW
au-L510876
199690023
4000000102
117G
L 3A
tlas Copco
Wau-L5108
761991
508914060000000
118G
L 4B
PC
LC
at 3516G76
200533268
4060019333
119G
L 5A
tlas Copco
Cat G
39976
1989179467
N/A
LPB62 N
os.
GL
57 Nos.
TOTA
L119 N
os.
TOTA
L HO
LDIN
G IN
2012-13
H'JA
N
GL
MR
N-2
LPB
GL/G
I
LPB
![Page 27: GAS COMPRESSION FACILITIES IN OIL · PDF file · 2013-12-07GAS COMPRESSION FACILITIES IN OIL A GLIMPSE ON HISTORY , ... motor driven. The requirement ... Sl No Make LP Booster Gas](https://reader031.vdocuments.site/reader031/viewer/2022030417/5aa340b97f8b9ab4208e1878/html5/thumbnails/27.jpg)
PHASING OUT OF COMPRESSOR PACKAGES ANNEXURE - II
Compr. Prime Mover
GI NP YSC 206/2ap 1967 1989-90
GI NP YSC 206/2ap 1967 1989-90
GI NP YSC 206/2ap 1967 1989-90
LPB NP YSC 206/2ap 1967 1989-90
GL NP YSC 206/2ap 1967 1989-90
3 LPB NP YSC 206/2ap 1967 1989-90
GI NP YSC 206/2ap 1967 1989-90
LPB NP YSC 206/2ap 1967 1989-90
GI NP YSC 206/2ap 1966 1989-90
LPB NP YSC 206/2ap 1967 1989-90
LPB NP YSC 206/2ap 1967 1989-90
MRN 1 GI NP YSC 206/2ap 1966 1989-90
GI NP YSC 206/2ap 1966 N/A
GR NP YSC 206/2ap 1966 N/A
GI C. Bessemer Wau-F 1905 1962 N/A
GI C. Bessemer Wau-F 1905 1962 N/A
2 GI NP YSC 206/2ap 1967 N/A
3 GL CA Parson Roles Royce 1966 N/A
GI NP YSC 206/2ap 1967 N/A
LPB NP YSC 206/2ap 1967 N/A
5 GL CA Parson Roles Royce 1966 N/A
6 GI NP YSC 206/2ap 1966 N/A
8 GL CA Parson Roles Royce 1966 N/A
1 GI NP YSC 206/2ap 1966 1994-95
GL NP YSC 206/2ap 1967 1994-95
GL NP YSC 206/2ap 1967 1994-95
4 GL NP YSC 206/2ap 1967 1994-95
5 GL CA Parson Roles Royce 1966 1994-95
GL NP YSC 206/2ap 1967 1994-95
GL NP YSC 206/2ap 1967 1994-95
7 GL BPCL Wau-L3711 1975 1994-95
1 LPB1 IR (C) Wau-L3711 1974 2003-04
LPB1 IR (C) Wau-L3711 1974 2003-04
GI 1 IR (C) Wau-L3711 1974 2003-04
LPB 1 IR (C) Wau-L3711 1974 2003-04
GL 1 IR (C) Wau-L3711 1974 2003-04
GL 2 BPCL Wau-L3711 1979 2003-04
4 GL2 IR (C) Wau-L3711 1976 2003-04
LPB 1 IR (C) Wau-L3711 1976 2003-04
GL4 IR (C) Wau-L3711 1976 2003-04
GL5 IR (C) Wau-L3711 1976 2003-04
LPB3 IR (C) Wau-L3711 1976 2003-04
GL 1 IR (C) Wau-L3711 1976 2003-04
1 LPB3 IR (C) Wau-L7042 1976 2004-05
LPB 2 BPCL Motor 1985 2004-05
5 LPB1 IR (C) Wau-L7042 1976 2004-05
K'GURI LPB 1 BPCL Wau-L7042 1979 2004-05
A/Cs/51/12/026/04-05 dated 06.12.2004
A/Cs/51/12/533/02-03 dated 20.05.2003
Write Off ReferenceGCS Unit No. Unit Detail Vintage
2
1 Write off approval reference not tracable
A/Cs:51/12/11/94-95 dated 14.06.1994
Phase out Year
3. Written Off during 2004-05
4
6
A/Cs-54-593/89 dated 29.09.1989
4
3
MRN 1
1. Written off during 1989 to 1994
3
2
6
2. Written Off during 2003 - 04
6
2
![Page 28: GAS COMPRESSION FACILITIES IN OIL · PDF file · 2013-12-07GAS COMPRESSION FACILITIES IN OIL A GLIMPSE ON HISTORY , ... motor driven. The requirement ... Sl No Make LP Booster Gas](https://reader031.vdocuments.site/reader031/viewer/2022030417/5aa340b97f8b9ab4208e1878/html5/thumbnails/28.jpg)
PHASING OUT OF COMPRESSOR PACKAGES ANNEXURE - II
Compr. Prime Mover
Write Off ReferenceGCS Unit No. Unit Detail Vintage Phase out Year
LPB2 IR (C) Wau-L3712 1974 2012-13
GL1 IR (C) Wau-L3711 1974 2012-13
GL2 IR (C) Wau-L3711 1976 2012-13
GL3 BPCL Wau-L3711 1979 2012-13
GL 4 IR(I) Motor 1977 2012-13
GI 1 BPCL Motor 1990 2012-13
GI 2 BPCL Motor 1990 2012-13
LPB2 IR (C) Wau-L3711 1976 2012-13
GL3 IR (C) Wau-L3711 1974 2012-13
GL4 IR (C) Wau-L3711 1974 2012-13
GL5 IR (C) Wau-L3521 1974 2012-13
LPB 3 KGK Motor 1983 2012-13
GL 3 IR( (I) Motor 1983 2012-13
LPB 1 BPCL Wau-L7042 1979 2012-13
LPB2 KGK Motor 1985 2012-13
GL2(N) IR (C) Wau-L3711 1973 2012-13
GL4 KGK Motor 1986 2012-13
LPB2 BPCL Wau-L3711 1979 2012-13
LPB 3 BPCL Motor 1976 2012-13
GL3 IR (C) Wau-L3711 1974 2012-13
GL 6 IR (C) Wau 5790 1976 2012-13
LPB1 KGK JANBACHER 1988 2012-13
GL5 KGK Motor 1988 2012-13
GI 1 BPCL Motor 1978 2012-13
GI 2 IR (I) Motor 1985 2012-13
LPB1 IR (C) Wau-L3711 1976 2012-13
GL 2 IR (C) Wau L3711 1975 2012-13
J'JAN GI 1 BPCL Wau L3521 1989 2012-13
U'PUR GI 1 BPCL Wau L3521 1989 2012-13
LPB1 IR (C) Wau-L3711 1973 2012-13
LPB2 IR (C) Wau-L3711 1974 2012-13
GL3 IR (C) Wau-L3711 1974 2012-13
GI 1 IR (C) Wau-L 5790 1972 2012-13
GL 1 IR (I) Motor 1977 2012-13
GI 1 BPCL Motor 1977 2012-13
A/cs:51/12/025/2012-13 dated 10.10.2012
7
8
MRN - 1
MRN 2
3
4. Written Off during 2012- 131
2
4
5
6
![Page 29: GAS COMPRESSION FACILITIES IN OIL · PDF file · 2013-12-07GAS COMPRESSION FACILITIES IN OIL A GLIMPSE ON HISTORY , ... motor driven. The requirement ... Sl No Make LP Booster Gas](https://reader031.vdocuments.site/reader031/viewer/2022030417/5aa340b97f8b9ab4208e1878/html5/thumbnails/29.jpg)
PRO
POSED
PHA
SE OU
T PLAN
OF LP B
OO
STER A
ND
GL D
UTY C
OM
PRESSO
R
ANN
EXUR
E - III
Com
pr.Prim
e Mover
LPB
4IR
(I) M
otor130
1983O
perating2015-16
134564P
roposed for electric power constraint in P
ower H
ouse
GL 5
BP
CL
Motor
761990
Operating
2015-16189744
Proposed for electric pow
er constraint in Pow
er House
4G
L 3IR
(C)
Wau-L5790
761976
Operating
2015-16181891
Long vintage. Operates w
ith low efficiency.
5LP
B1
IR (C
)W
au-L7042130
1976O
perating2015-16
52944Long vintage. O
perates with low
efficiency.
6LP
B 2
IR (C
) W
au-L7042130
1976O
perating2015-16
126161Long vintage. O
perates with low
efficiency.
LPB
2B
PC
LW
au L7042130
1979O
perating2015-16
127057Long vintage. O
perates with low
efficiency.
LPB
3IR
(I) M
otor130
1984S
/d2015-16
77568P
roposed for electric power constraint in P
ower H
ouse
LPB
4IR
(I) M
otor130
1985O
perating2015-16
98686P
roposed for electric power constraint in P
ower H
ouse
GL 2
IR (I)
Motor
761983
Operating
2015-16134210
Proposed for electric pow
er constraint in Pow
er House
GL 3
IR (I)
Motor
761983
Operating
2015-1613604
Proposed for electric pow
er constraint in Pow
er House
GL 4
IR(I)
Wau-L5108
761985
S/d
2016-17N
/ALong vintage. P
resently shut down for engine problem
.
LPB
2B
PC
LW
au L7042130
1979O
perating2015-16
154457Long vintage. O
perates with low
efficiency.
LPB
3IR
(I) M
otor130
1984O
perating2015-16
101105P
roposed for electric power constraint in P
ower H
ouse
GL 3
BP
CL
Motor
761991
Operating
2015-1697229
Proposed for electric pow
er constraint in Pow
er House
LPB
1IR
(C)
Wau L7042
1301976
Operating
2015-16113652
Long vintage. Operates w
ith low efficiency.
GL 1
IR (I)
Wau-L5108
761983
Operating
2016-1799141
Operates w
ith low efficiency &
high breakdown
U'P
UR
GL 2
IR (I)
Wau-L5108
761984
Operating
2016-1772306
Operates w
ith low efficiency &
high breakdown
LPB
1IR
(I)M
otor65
1982O
perating2016-17
86504O
perates with low
efficiency & high breakdow
nLP
B 2
IR(I)
Motor
651983
Operating
2016-17134710
Operates w
ith low efficiency &
high breakdown
LPB
3IR
(I)W
au-L7042130
1983O
perating2016-17
139759O
perates with low
efficiency & high breakdow
nLP
B 4
IR(I)
Wau-L7042
1301985
Operating
2016-17141604
Operates w
ith low efficiency &
high breakdown
GL 2
IR (I)
Motor
761983
Operating
2016-17145332
Operates w
ith low efficiency &
high breakdown
2nd Phase (2016-17) - 8 Nos.
TOTA
L UN
ITS TO W
RITE O
FF - 23 Nos.
MR
N - 2
1st Phase (2015-16) - 14 Nos.
78
J'JAN
Phase out plan (Yr.)
Cum
R/hrs (upto
Mar'13)
Rem
arks
1
GC
SU
nit No.
Unit D
etailR
ated C
apacity M
SCM
D
VintagePresent Status
![Page 30: GAS COMPRESSION FACILITIES IN OIL · PDF file · 2013-12-07GAS COMPRESSION FACILITIES IN OIL A GLIMPSE ON HISTORY , ... motor driven. The requirement ... Sl No Make LP Booster Gas](https://reader031.vdocuments.site/reader031/viewer/2022030417/5aa340b97f8b9ab4208e1878/html5/thumbnails/30.jpg)
TOTA
L HO
LDIN
G O
F GA
S CO
MPR
ESSOR
S AFTER
PRO
POSED
WR
ITE OFF
ANN
EXUR
E IVR
ated Capacity
Com
pressorPrim
e Mover
MM
SCM
D
1LP
B 5
WO
RTH
Cat G
39965
1986173355
4000001034
2LP
B 6
AC
Wau-L7042
1301989
1598774000002010
3G
I 4A
tlas Copco
Wau-L5790
701991
853564000001013
4G
L 6B
PC
LC
at 351676
20120
N/A
Under com
missioning
5LP
B 5
AC
Wau-L7042
1301990
1580934000001398
6LP
B 6
BP
CL
Wau 5790
652012
0N
/AU
nder comm
issioning
7LP
B 7
BP
CL
Wau 5790
652012
0N
/AU
nder comm
issioning
8G
L/GI
GI 3
Atlas C
opcoW
au-L579070
1992119444
4000001002
9LP
B 3
AC
Wau-L7042
1301989
1624324000001011
10LP
B 4
AC
Wau-L7042
1301992
1693454000001094
11LP
B 5
BP
CL
Wau-L5790
1301996
1563634000000175
12G
L 6A
tlas Copco
Wau-L5108
761992
1494964000000091
13G
I 1A
tlas Copco
Wau-L7042
701989
1277374000002037
14G
I 2A
tlas Copco
Wau-L5790
701992
1199114000001006
15LP
B 4
Worth
Cat G
39965
1986193297
4000001182
16LP
B 5
AC
Wau-L7042
1301990
1369604000003461
17LP
B 3
AC
Wau-L7042
1301989
1283814000001897
18LP
B 4
AC
Wau-L7042
1301989
1443574000001903
19G
L 7A
tlas Copco
Cat G
39976
1991136522
N/A
20G
I 1A
tlas Copco
Wau-L7042
701990
1170074000001209
21G
I 2A
tlas Copco
Wau-L5790
701992
1387604000003577
22G
L 1W
orthingtonC
at G399
761986
2008104000004473
23G
L 4B
PC
LC
at 352176
20120
N/A
Under com
missioning
24LP
B 2
Worthington
Cat G
39965
1986127365
4000001217
25LP
B 3
Worthington
Cat G
39965
1986161108
N/A
26LP
B 7
Atlas C
opcoW
au-L7042130
1992119665
4000001207
27G
L 1IR
(I) W
au-L510876
198673582
N/A
S/D
28G
L 3B
PC
LW
au-L510876
1989130168
4000001906
29G
S 1
Atlas C
opcoW
au-L579070
1994116408
4060007924
30G
S 2
Atlas C
opcoW
au-L579070
1994105354
4060007923
31LP
B 2
Worthington
Cat G
39965
1986165040
4000001133
32LP
B 3
Worthington
Cat G
39965
1986155412
4000001127
33LP
B 4
Worthington
Cat G
39965
1986163819
4000001136
34LP
B 5
Atlas C
opcoW
au-L7042130
1991124059
N/A
JRN 8 4
Asset N
o.
LPB
GL/G
I
GL
LPB
LPB
GL/G
I
56LPB
GL/G
I
Rem
arks
2
GC
SD
utyU
nit No.
Unit D
etail
LPB1
VintageC
um R
/hrs (up to M
ar'13)
GL/G
S
LPB
K'G
UR
ILPB
Sr No
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TOTA
L HO
LDIN
G O
F GA
S CO
MPR
ESSOR
S AFTER
PRO
POSED
WR
ITE OFF
ANN
EXUR
E IVR
ated Capacity
Com
pressorPrim
e Mover
MM
SCM
D
Asset N
o.R
emarks
GC
SD
utyU
nit No.
Unit D
etailVintage
Cum
R/hrs (up to
Mar'13)
Sr No
35G
L 2W
orthingtonC
at G399
761986
2022674000003630
36G
L 3A
tlas Copco
Cat G
39976
1989147599
4000001103
37G
L 4A
tlas Copco
Cat G
39976
1992137275
4000003573
38LP
B 1
Worthington
Cat G
39965
1986118273
4000001036
39LP
B 2
Worthington
Cat G
39965
1986134657
4000001035
40LP
B 3
Atlas C
opcoW
au-L7042130
1991139926
4000001401
41G
L 1W
orthingtonC
at G399
761986
2011404000001039
42G
L 3A
tlas Copco
Cat G
39976
1989141477
N/A
43LP
B 1
Worth
Cat G
39965
1986141826
4000001089
44LP
B 2
AC
Wau-L7042
1301989
1115464000001069
45G
L 1B
PC
LW
au-L510876
1989103810
4000001472
46G
L 2A
tlas Copco
Cat G
39976
1989146559
4000001063
47LP
B 1
Atlas C
opcoW
au-L7042130
199295894
4000001155
48LP
B 2
Worthington
Cat G
39965
1986157010
4000003314
49LP
B 3
Atlas C
opcoW
au-L7042130
1991134481
4000001389
50LP
B 4
BP
CL
Wau 5790
652012
0N
/AU
nder comm
issioning
51G
L 1A
tlas Copco
Wau-L5108
761993
1092014000003559
52G
L 2A
tlas Copco
Wau-L5108
761994
121255N
/A
53LP
B 1
Atlas C
opcoW
au-L7042130
1993144684
4000001097
54LP
B 2
BP
CL
WauL5790
1301996
22024N
/A
55G
L 1A
tlas Copco
Wau-L5108
761992
1522664000003563
56G
L 2A
tlas Copco
Wau-L5108
761992
1567304000003561
57G
L 3B
PC
LC
at 351676
20120
N/A
Under com
missioning
58LP
B 1
IR(I)
Wau-L7042
1301996
1292634000000055
59LP
B 2
IR(I)
Wau-L7042
1301996
1107654000000057
60LP
B 3
Atlas C
opcoW
au-L7042130
1989136289
4000001527
61LP
B 4
Atlas C
opcoW
au-L7042130
1989130462
4000002010
62G
L 1B
PC
LW
au-L510876
199692956
4000000053
63G
L 2B
PC
LW
au-L510876
199694007
4000000059
64G
L 3A
tlas Copco
Cat G
39976
1996115191
4000003574
65G
L 4A
tlas Copco
Wau-L5790
701994
620604000001004
66G
S 5
Atlas C
opcoW
au-L579070
1994N
/AN
/A
67LP
B 1
Atlas C
opcoW
au-L7042130
1993114188
4000003496
68LP
B 2
BP
CL
Wau-L7042
1302000
684664000004730
GL / G
I
LPB
S'MA
RI
GL/G
S
J'PUR
LPB
N'JA
N
GL
LPB
GL
U'PU
R
GL/G
I
L'KA
SHI
GL
LPB
K'LO
NI
LPB
LPB
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TOTA
L HO
LDIN
G O
F GA
S CO
MPR
ESSOR
S AFTER
PRO
POSED
WR
ITE OFF
ANN
EXUR
E IVR
ated Capacity
Com
pressorPrim
e Mover
MM
SCM
D
Asset N
o.R
emarks
GC
SD
utyU
nit No.
Unit D
etailVintage
Cum
R/hrs (up to
Mar'13)
Sr No
69LP
B 3
Atlas C
opcoW
au-L7042130
2000100906
N/A
70LP
B 4
BP
CL
Cat G
3516G65
200536436
N/A
71LP
B 5
BP
CL
Wau 5790
652012
0N
/AU
nder comm
issioning
72G
L 1A
tlas Copco
Wau-L5108
701991
862844000003557
73G
L 2B
PC
LW
au-L510876
200088921
4000004733
74G
L 3A
tlas Copco
Wau-L5790
762000
848024060018404
75G
L 4B
PC
LC
at 3516G76
200544082
N/A
76G
L 5B
PC
LC
at 351676
20120
N/A
Under com
missioning
77LP
B 1
Worthington
Cat G
39965
1986170190
4000004730
78LP
B 2
Worthington
Cat G
39965
1986174892
4000004731
79G
LG
L 1W
orthingtonC
at G399
761989
768434000004733
80LP
B 5
Worth
Cat G
39965
1989175021
4000001049
81LP
B 6
AC
Wau-L7042
1301991
1677704000003502
82LP
B 7
AC
Wau-L7042
1301991
1242644000003500
83G
L 3W
orthingtonC
at G399
761986
1372914000001128
84G
L 4B
PC
LW
au-L510876
1988114136
N/A
Inv. No. N
K-15089
85G
L 5A
tlas Copco
Cat G
39976
1989109901
4000001168/69
86G
L 6A
tlas Copco
Cat G
39976
1992101626
4000003567Inv. N
o. NK
-14652
87G
L 7A
tlas Copco
Wau-L5108
761993
1511574000001204
88LP
B 1
BP
CL
Wau-L7042
1301996
706374000000053
89LP
B 2
IR(I)
Wau-L7042
1301996
822814000000052
90LP
B 3
Atlas C
opcoW
au-L7042130
198956853
4000000037
91LP
B 4
BP
CL
Wau 5790
652012
0N
/AU
nder comm
issioning
92LP
B 5
BP
CL
Wau 5790
652012
0N
/AU
nder comm
issioning
93G
L 1B
PC
LW
au-L510876
199678999
4000000101
94G
L 2B
PC
LW
au-L510876
199690023
4000000102
95G
L 3A
tlas Copco
Wau-L5108
761991
508914060000000
96G
L 4B
PC
LC
at 3516G76
200533268
4060019333
97G
L 5A
tlas Copco
Cat G
39976
1989179467
N/A
LPB49 N
os.
GL
48 Nos.
TOTA
L97 N
os.
TOTA
L HO
LDIN
G IN
2016-17
H'JA
N
GL
DIK
OM
LPB
MR
N-2
LPB
GL/G
I
GL
LPB
![Page 33: GAS COMPRESSION FACILITIES IN OIL · PDF file · 2013-12-07GAS COMPRESSION FACILITIES IN OIL A GLIMPSE ON HISTORY , ... motor driven. The requirement ... Sl No Make LP Booster Gas](https://reader031.vdocuments.site/reader031/viewer/2022030417/5aa340b97f8b9ab4208e1878/html5/thumbnails/33.jpg)
YEAR
WISE C
APA
CITY A
VAILA
BILITY O
F GA
S CO
MPR
ESSOR
STATIO
NS
ANNEXURE V
Rated
Capacity
Available
capacityPhaseout
PlanC
ompressor
Prime M
overM
MSC
MD
Speed
Suc. P
ress.Tem
p.2013-14
2014-152015-16
2016-17
LPB
4IR
(I) M
otor130
10.8
0.9599
2015-16
LPB
5W
OR
THC
at G399
650.8
0.80.95
40
LPB
6A
CW
au-L7042130
0.80.8
0.9579
GL 5
BP
CL
Motor
761
0.80.90
552015-16
GI 4
Atlas C
opcoW
au-L579070
0.80.8
0.9040
GL 6
BP
CL
Cat 3516
760.8
0.80.90
44U
nder comm
issioningLP
B 5
AC
Wau-L7042
1300.8
0.80.95
79
LPB
6B
PC
LW
au 579065
0.80.8
0.9540
Under com
missioning
LPB
7B
PC
LW
au 579065
0.80.8
0.9540
Under com
missioning
GL/G
IG
I 3A
tlas Copco
Wau-L5790
700.8
0.80.90
4040
4040
40
LPB
3A
CW
au-L7042130
0.80.8
0.9579
LPB
4A
CW
au-L7042130
0.80.8
0.9579
LPB
5B
PC
LW
au-L5790130
0.80.8
0.9579
GL 3
IR (C
) W
au-L579076
0.80.8
0.9044
2015-16
GL 6
Atlas C
opcoW
au-L510876
0.80.8
0.9044
GI 1
Atlas C
opcoW
au-L704270
0.80.8
0.9040
GI 2
Atlas C
opcoW
au-L579070
0.80.8
0.9040
LPB
1IR
(C)
Wau-L7042
1300.8
0.80.95
792015-16
LPB
4W
orthC
at G399
650.8
0.80.95
40
LPB
5A
CW
au-L7042130
0.80.8
0.9579
LPB
2IR
CW
au-L7042130
0.80.8
0.9579
2015-16
LPB
3A
CW
au-L7042130
0.80.8
0.9579
LPB
4A
CW
au-L7042130
0.80.8
0.9579
GL 7
Atlas C
opcoC
at G399
760.8
0.80.90
44
GI 1
Atlas C
opcoW
au-L704270
0.80.8
0.9040
GI 2
Atlas C
opcoW
au-L579070
0.80.8
0.9040
LPB
2B
PC
LW
au-L7042130
0.80.8
0.9579
2015-16
LPB
3IR
(I)M
otor130
10.8
0.9599
2015-16
LPB
4IR
(I)M
otor130
10.8
0.9599
2015-16
GL 2
IR(I)
Motor
761
0.80.90
552015-16
GL 3
IR(I)
Motor
761
0.80.90
552015-16
GL 4
IR(I)
Wau-L5108
760.8
0.80.90
442016-17
GL 7
IR(I)
Motor
761
0.80.90
552015-16
0
GL/G
I209
209209
44
124
7LPB
277277
277
6LPB
237237
237158
GL/G
I124
124124
124
5LPB
119119
11940
4LPB
237237
237237
GL/G
I168
168168
2LPB
158158
158158
118
GL/G
I
GC
SD
uty
139139
13984
Unit
No.
Unit D
etailD
erating factorYear w
ise available capacity at GC
SR
emarks
1LPB
217217
217
![Page 34: GAS COMPRESSION FACILITIES IN OIL · PDF file · 2013-12-07GAS COMPRESSION FACILITIES IN OIL A GLIMPSE ON HISTORY , ... motor driven. The requirement ... Sl No Make LP Booster Gas](https://reader031.vdocuments.site/reader031/viewer/2022030417/5aa340b97f8b9ab4208e1878/html5/thumbnails/34.jpg)
YEAR
WISE C
APA
CITY A
VAILA
BILITY O
F GA
S CO
MPR
ESSOR
STATIO
NS
ANNEXURE V
Rated
Capacity
Available
capacityPhaseout
PlanC
ompressor
Prime M
overM
MSC
MD
Speed
Suc. P
ress.Tem
p.2013-14
2014-152015-16
2016-17
GC
SD
utyU
nit N
o.U
nit Detail
Derating factor
Year wise available capacity at G
CS
Rem
arks
LPB
2B
PC
LW
au-L7042130
0.80.8
0.9579
2015-16
LPB
3IR
(I)M
otor130
10.8
0.9599
2015-16
GL 1
Worthington
Cat G
39976
0.80.8
0.9044
GL 3
BP
CL
Motor
761
0.80.90
552015-16
GL 4
BP
CL
Cat 3521
760.8
0.80.90
44
LPB
2W
orthingtonC
at G399
650.8
0.80.95
40
LPB
3W
orthingtonC
at G399
650.8
0.80.95
40
LPB
7A
tlas Copco
Wau-L7042
1300.8
0.80.95
79
GL 1
IR (I)
Wau-L5108
760.8
0.80.90
44
GL 3
BP
CL
Wau-L5108
760.8
0.80.90
44
GS
1A
tlas Copco
Wau-L5790
700.8
0.80.90
40
GS
2A
tlas Copco
Wau-L5790
700.8
0.80.90
40
LPB
1IR
(C)
Wau-L7042
1300.8
0.80.95
792015-16
LPB
2W
orthingtonC
at G399
650.8
0.80.95
40
LPB
3W
orthingtonC
at G399
650.8
0.80.95
40
LPB
4W
orthingtonC
at G399
650.8
0.80.95
40
LPB
5A
tlas Copco
Wau-L7042
1300.8
0.80.95
79
GL 1
IR (I)
Wau-L5108
760.8
0.80.90
442016-17
GL 2
Worthington
Cat G
39976
0.80.8
0.9044
GL 3
Atlas C
opcoC
at G 399
760.8
0.80.90
44
GL 4
Atlas C
opcoC
at G 399
760.8
0.80.90
44
LPB
1W
orthingtonC
at G 399
650.8
0.80.95
40
LPB
2W
orthingtonC
at G 399
650.8
0.80.95
40
LPB
3A
tlas Copco
Wau-L7042
1300.8
0.80.95
79
GL 1
Worthington
Cat G
39976
0.80.8
0.9044
GL 2
IR (I)
Wau-L5108
760.8
0.80.90
442016-17
GL 3
Atlas C
opcoC
at G399
760.8
0.80.90
44
LPB
1W
orthC
at G399
650.8
0.80.95
40
LPB
2A
CW
au-L7042130
0.80.8
0.9579
GL 1
BP
CL
Wau-L5108
760.8
0.80.90
44
GL 2
Atlas C
opcoC
at G399
760.8
0.80.90
44
LPB
1A
tlas Copco
Wau-L7042
1300.8
0.80.95
79
LPB
2W
orthingtonC
at G399
650.8
0.80.95
40
L'KA
SHI
LPB238
238238
238
GL
8888
8888
N'JA
NLPB
119119
119119
GL/G
I132
132132
132
U'PU
RLPB
159159
159159
GL / G
I176
176176
176
JRN
LPB278
278278
199
GL/G
S168
168168
168
K'G
UR
ILPB
159159
159159
GL
143143
14388
8LPB
178178
1780
![Page 35: GAS COMPRESSION FACILITIES IN OIL · PDF file · 2013-12-07GAS COMPRESSION FACILITIES IN OIL A GLIMPSE ON HISTORY , ... motor driven. The requirement ... Sl No Make LP Booster Gas](https://reader031.vdocuments.site/reader031/viewer/2022030417/5aa340b97f8b9ab4208e1878/html5/thumbnails/35.jpg)
YEAR
WISE C
APA
CITY A
VAILA
BILITY O
F GA
S CO
MPR
ESSOR
STATIO
NS
ANNEXURE V
Rated
Capacity
Available
capacityPhaseout
PlanC
ompressor
Prime M
overM
MSC
MD
Speed
Suc. P
ress.Tem
p.2013-14
2014-152015-16
2016-17
GC
SD
utyU
nit N
o.U
nit Detail
Derating factor
Year wise available capacity at G
CS
Rem
arks
LPB
3A
tlas Copco
Wau-L7042
1300.8
0.80.95
79
LPB
4B
PC
LW
au 579065
0.80.8
0.9540
Under com
missioning
GL 1
Atlas C
opcoW
au-L510876
0.80.8
0.9044
GL 2
Atlas C
opcoW
au-L510876
0.80.8
0.9044
LPB
1A
tlas Copco
Wau-L7042
1300.8
0.80.95
79
LPB
2B
PC
LW
auL5790130
0.80.8
0.9579
GL 1
Atlas C
opcoW
au-L510876
0.80.8
0.9044
GL 2
Atlas C
opcoW
au-L510876
0.80.8
0.9044
GL 3
BP
CL
Cat 3516
760.8
0.80.90
44
LPB
1IR
(I)W
au-L7042130
0.80.8
0.9579
LPB
2IR
(I)W
au-L7042130
0.80.8
0.9579
LPB
3A
tlas Copco
Wau-L7042
1300.8
0.80.95
79
LPB
4A
tlas Copco
Wau-L7042
1300.8
0.80.95
79
GL 1
BP
CL
Wau-L5108
760.8
0.80.90
44
GL 2
BP
CL
Wau-L5108
760.8
0.80.90
44
GL 3
Atlas C
opcoC
at G399
760.8
0.80.90
44
GL 4
Atlas C
opcoW
au-L579070
0.80.8
0.9040
GS
5A
tlas Copco
Wau-L5790
700.8
0.80.90
40
LPB
1A
tlas Copco
Wau-L7042
1300.8
0.80.95
79
LPB
2B
PC
LW
au-L7042130
0.80.8
0.9579
LPB
3A
tlas Copco
Wau-L7042
1300.8
0.80.95
79
LPB
4B
PC
LC
at G3516G
650.8
0.80.95
40
LPB
5B
PC
LW
au 579065
0.80.8
0.9540
Under com
missioning
GL 1
Atlas C
opcoW
au-L510870
0.80.8
0.9040
GL 2
BP
CL
Wau-L5108
760.8
0.80.90
44
GL 3
Atlas C
opcoW
au-L579076
0.80.8
0.9044
GL 4
BP
CL
Cat 3516G
760.8
0.80.90
44
GL 5
BP
CL
Cat 3516
760.8
0.80.90
44
LPB
1W
orthingtonC
at G399
650.8
0.80.95
40
LPB
2W
orthingtonC
at G399
650.8
0.80.95
40
GL
GL 1
Worthington
Cat G
39976
0.80.8
0.9044
4444
4444
LPB
1IR
(I)M
otor65
10.8
0.9549
2016-17
LPB
2IR
(I)M
otor65
10.8
0.9549
2016-17
MR
N-2
LPB454
454454
454
DIK
OM
LPB80
8080
80
GL
216216
216216
K'LO
NI
LPB317
317317
317
GL/G
S212
212212
212
S'MA
RI
LPB316
316316
316
GL
132132
132132
J'PUR
LPB158
158158
158
GL
8888
8888
![Page 36: GAS COMPRESSION FACILITIES IN OIL · PDF file · 2013-12-07GAS COMPRESSION FACILITIES IN OIL A GLIMPSE ON HISTORY , ... motor driven. The requirement ... Sl No Make LP Booster Gas](https://reader031.vdocuments.site/reader031/viewer/2022030417/5aa340b97f8b9ab4208e1878/html5/thumbnails/36.jpg)
YEAR
WISE C
APA
CITY A
VAILA
BILITY O
F GA
S CO
MPR
ESSOR
STATIO
NS
ANNEXURE V
Rated
Capacity
Available
capacityPhaseout
PlanC
ompressor
Prime M
overM
MSC
MD
Speed
Suc. P
ress.Tem
p.2013-14
2014-152015-16
2016-17
GC
SD
utyU
nit N
o.U
nit Detail
Derating factor
Year wise available capacity at G
CS
Rem
arks
LPB
3IR
(I)W
au-L7042130
0.80.8
0.9579
2016-17
LPB
4IR
(I)W
au-L7042130
0.80.8
0.9579
2016-17
LPB
5W
orthC
at G399
650.8
0.80.95
40
LPB
6A
CW
au-L7042130
0.80.8
0.9579
LPB
7A
CW
au-L7042130
0.80.8
0.9579
GL 2
IR (I)
Motor
761
0.80.90
552016-17
GL 3
Worthington
Cat G
39976
0.80.8
0.9044
GL 4
BP
CL
Wau-L5108
760.8
0.80.90
44
GL 5
Atlas C
opcoC
at G399
760.8
0.80.90
44
GL 6
Atlas C
opcoC
at G399
760.8
0.80.90
44
GL 7
Atlas C
opcoW
au-L510876
0.80.8
0.9044
LPB
1B
PC
LW
au-L7042130
0.80.8
0.9579
LPB
2IR
(I)W
au-L7042130
0.80.8
0.9579
LPB
3A
tlas Copco
Wau-L7042
1300.8
0.80.95
79
LPB
4B
PC
LW
au 579065
0.80.8
0.9540
Under com
missioning
LPB
5B
PC
LW
au 579065
0.80.8
0.9540
Under com
missioning
GL 1
BP
CL
Wau-L5108
760.8
0.80.90
44
GL 2
BP
CL
Wau-L5108
760.8
0.80.90
44
GL 3
Atlas C
opcoW
au-L510876
0.80.8
0.9044
GL 4
BP
CL
Cat 3516G
760.8
0.80.90
44
GL 5
Atlas C
opcoC
at G399
760.8
0.80.90
44
GL
220220
220
H'JA
NLPB
317317
317317
220
GL/G
I275
275275
275