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HARDWARE MANUAL FX1N SERIES PROGRAMMABLE CONTROLLERS

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  • HARDWARE MANUAL

    FX1N SERIES PROGRAMMABLE CONTROLLERS

  • FX1N Series Programmable Controllers

    Foreword

    This manual contains text, diagrams and explanations which will guide the reader in the correct installationand operation of the FX1N Series Programmable Controllers. It should be read and understood beforeattempting to install or use the unit.

    Further information can be found in the FX Series Programming Manual II.

    If in doubt at any stage of the installation of an FX1N Series Programmable Controller always consult aprofessional electrical engineer who is qualified and trained to the local and national standards which apply tothe installation site.

    If in doubt about the operation or use of FX1N Series Programmable Controller please consult the nearestMitsubishi Electric distributor.

    This manual is subject to change without notice.

  • i

    FX1N Series Programmable Controllers

    Hardware Manual

    FX1N Series Programmable Controllers

    Manual number : JY992D89301

    Manual revision : J

    Date : January 2004

  • FX1N Series Programmable Controllers

    ii

    Guidelines for the safety of the user and protection of the FX1N.

    This manual provides information for the installation and use of the FX1N. The manual hasbeen written to be used by trained and competent personnel. The definition of such a personor persons is as follows;

    a) Any engineer who is responsible for the planning, design and construction of automaticequipment using the product associated with this manual should be of a competentnature, (trained and qualified to the local and national standards required to fulfill thatrole). These engineers should be fully aware of all aspects of safety with regards toautomated equipment.

    b) Any commissioning or service engineer must be of a competent nature, trained andqualified to the local and national standards required to fulfill that job. These engineersshould also be trained in the use and maintenance of the completed product. Thisincludes being completely familiar with all associated documentation for the said product.All maintenance should be carried out in accordance with established safety practices.

    c) All operators of the completed equipment (see Note) should be trained to use thatproduct in a safe manner in compliance to established safety practices. The operatorsshould also be familiar with documentation which is associated with the operation of thecompleted equipment.

    Note : The term completed equipment refers to a third party constructed device whichcontains or uses the product associated with this manual.

  • FX1N Series Programmable Controllers

    iii

    Notes on the symbols used in this manual

    At various times through out this manual certain symbols will be used to highlight points ofinformation which are intended to ensure the users personal safety and protect the integrity ofthe equipment. Whenever any of the following symbols are encountered, its associated notemust be read and understood. Each of the symbols used will now be listed with a briefdescription of its meaning.

    Hardware warnings

    1) Indicates that the identified danger WILL cause physical and property damage.

    2) Indicates that the identified danger could POSSIBLY cause physical and property damage.

    3) Indicates a point of further interest or further explanation.

    Software warning

    1) Indicates special care must be taken when using this element of software.

    2) Indicates a special point which the user of the associate software element should be awareof.

    3) Indicates a point of interest or further explanation.

  • FX1N Series Programmable Controllers

    iv

    Under no circumstances will Mitsubishi Electric be liable or responsible for any consequentialdamage that may arise as a result of the installation or use of this equipment.

    All examples and diagrams shown in this manual are intended only as an aid to understanding thetext, not to guarantee operation. Mitsubishi Electric will accept no responsibility for actual use of theproduct based on these illustrative examples.

    Please contact a Mitsubishi Electric distributor for more information concerning applications in lifecritical situations or high reliability.

  • FX1N Series Programmable Controllers

    v

    Note Concerning the CE Marking

    This note does not guarantee that an entire mechanical module produced in accordance withthe contents of this note will comply with the following standards. Compliance to EMC directiveand LVD directive of the entire mechanical module should be checked by the user /manufacturer. For more details please contact the local Mitsubishi Electric sales site.

    EMC

    The following products have shown compliance through direct testing (of the identifiedstandards below) and design analysis (through the creation of a technical construction file) tothe European Directive for Electromagnetic Compatibility (89/336/EEC) when used as directedby the appropriate documentation.Refer to a manual or related material of each product for details concerning products notincluded below.

    Type : Programmable Controller (Open Type Equipment)

    Models : MELSEC FX1N series manufactured

    from March 1st, 2000 FX1N-232-BD FX1N-485-BD FX1N-422-BDFX1N-8AV-BD FX1N-CNV-IF FX1N-5DMFX1N-EEPROM-8L

    from June 1st, 2000 FX1N-!!MR-ES/UL

    from December 1st, 2000 FX1N-!!MR-DS FX1N-!!MT-DSSWhere !! indicates:14,24,40,60

  • FX1N Series Programmable Controllers

    vi

    from June 1st, 2001 FX1N-4EX-BD FX1N-2EYT-BD FX1N-2AD-BDFX1N-1DA-BD

    from July 1st, 2001 FX1N-!!MT-ESS/UL Where !! indicates:14,24,40,60

    Models : MELSEC FX0N series manufactured

    from November 1st, 1995 FX0N-40ER-ES, FX0N-8EX-ES, FX0N-8EYR-ES,FX0N-8EYT-ESS

    from February 1st, 1996 FX0N-8ER-ES, FX0N-16EX-ES, FX0N-16EYR-ES,FX0N-16EYT-ESS

    from April 1st, 1996 FX0N-8ER-ES/UL, FX0N-16EX-ES/UL,FX0N-16EYR-ES/UL,FX0N-16EYT-ESS/UL

    from May 1st, 1996 FX0N-40ER-DS, FX0N-40ET-DSSFX0N-232ADP, FX0N-485ADP

    from July 1st, 1996 Harmonized ProductsFX0N-40ER-ES/UL, FX0N-8EX-ES/UL,FX0N-8EYR-ES/UL, FX0N-8EYT-ESS/UL

    Models : MELSEC FX2NC series manufactured

    from October 1st, 2002 FX2NC-232ADP FX2NC-485ADP

  • FX1N Series Programmable Controllers

    vii

    Standard Remark

    EN50081-2:1993 Electromagnetic compatibilityEN61000-6-4:2001 - Generic emission standard

    Industrial environment

    Compliance with all relevant aspects of the standard.(Radiated Emissions and Mains Terminal Voltage Emissions)

    EN61000-6-2:2001 Electromagnetic compatibility- Generic immunity standardIndustrial environment

    Compliance with all relevant aspects of the standard.(RF immunity,Fast Transients,ESD,Conducted, Surge, Power magnetic fields,Voltage dips and Voltage interruptions)

  • FX1N Series Programmable Controllers

    viii

    Models : MELSEC FX2N series manufactured

    from July 1st, 1997 FX2N-!!ER-ES/UL FX2N-!!ET-ESS/ULWhere !! indicates:32,48FX2N-16EX-ES/UL FX2N-16EYR-ES/ULFX2N-16EYT-ESS/UL

    from April 1st, 1998 FX2N-48ER-DS FX2N-48ET-DSS

    from August 1st, 1998 FX2N-48ER-UA1/UL

    to March 31st,2002 [compliance with EN50081-2 (EN61000-6-4) and EN50082-2]from April 1st 2002:Above mentioned products [compliance with EN50081-2 (EN61000-6-4) and EN61131-2]

    Standard Remark

    EN50081-2:1993 Electromagnetic compatibilityEN61000-6-4 - Generic emission standard

    :2001 Industrial environment

    Compliance with all relevant aspects of the standard.(Radiated Emissions and Mains Terminal Voltage Emissions)

    EN50082-2:1995 Electromagnetic compatibility- Generic immunity standard

    Industrial environment

    Compliance with all relevant aspects of the standard.(RF immunity,Fast Transients,ESD,Conducted, and Power magnetic fields)

    EN61131-2:1994 Programmable controllers /A11:1996 - Equipment requirements and

    /A12:2000 tests

    Compliance with all relevant aspects of the standard.(RF Immunity, Fast Transients , ESD and Damped oscillatory wave)

  • FX1N Series Programmable Controllers

    ix

    Notes when using the FX0N-40ER-ES.

    This unit may be used as supplied and will be in compliance with the previously identified standards / directives.However, it is recommended as an additional precaution to reduce conducted mains terminal voltage emissions when power sources are shared, that an externalmains filter is used. Mitsubishi have tested and would like to recommend the following filters (oruser selected filters which are manufactured / designed/used in a similar manner to thoseidentified here):

    For the most effective use of any filtering system the following configuration should be adopted,always remembering to keep the filter as close to the power input port as possible. Forexample only:

    Filter #1: Manufacturer Filter #2: Manufacturer Filter #3: Manufacturer

    Volgen TDK Roxburgh Electronics

    Unit - VFB-05B Unit -ZHG2203-11S Unit - DRF1, DRF3 range of filters

    75mm(3 inches)

    Ex.

    AC mains input

    Various extension blocks

    FX0N- MR-ES/UL FX0N-40ER-ES/UL

  • FX1N Series Programmable Controllers

    x

    LVD

    The following products have shown compliance through direct testing (of the identifiedstandards below) and design analysis (through the creation of a technical construction file) tothe European Directive for Low Voltage (73/23/EEC) when used as directed by the appropriatedocumentation.Refer to a manual or related material of each product for details concerning products notincluded below.

    Type : Programmable Controller (Open Type Equipment)

    Models : MELSEC FX1N series manufactured

    from June 1st, 200