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Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON AUTOMOTIVE PGM USAGE

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Page 1: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT

Rahul MitalTechnical Fellow Diesel Aftertreatment

General Motors

FUTURE PROPULSION SYSTEM MIX AND ITSIMPACT ON AUTOMOTIVE PGM USAGE

Page 2: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT

PRESENTATION OUTLINE

v Internal Combustion EnginesØ Projected General Motors North America PGM usage

vGold as a CatalystvOther Propulsion Systemsv Projected Propulsion System Mix in Futurev Impact on PGM usage due to Future

Propulsion System Mix

Page 3: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT
Page 4: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT

COST OF PGM IN THE CATALYTIC CONVERTER

Exhaust System

Page 5: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT

OVERVIEW – GM GASOLINE PGM USAGE

Ø Most OEMs are reducing fleetaverage emissions with time asshown in the chart above.

Ø GM is also in a performanceenhancement environment(lower emissions year over year).

Ø GM projects it can hold PGM constant while increasing performance.

Legislated North America

RDE compliance expected on top of this

Page 6: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT

OVERVIEW – GM DIESEL PGM USAGE

Roughly 2/3 of GM spend is Pddue to gas engine loadings.

PGM usage in diesels is steady inthe coming years with close to50-50 Pt:Pd ratio.

GM Precious Metal Spend

Ø There is significant interest in substituting Pd with Pt in the converters due to pricing.Ø Pt works well for diesel but generally Pd is more durable for gasoline converters.

Page 7: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT

PRESENTATION OUTLINE

v Internal Combustion EnginesØ Projected General Motors North America PGM usage

vGold as a CatalystvOther Propulsion Systemsv Projected Propulsion System Mix in Futurev Impact on PGM usage due to Future

Propulsion System Mix

Page 8: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT

AU TECHNOLOGY BACKGROUND

Gold was less expensive than Pt during 2003- 2008. There was very high interest inreplacing Pt with Gold in catalytic converters during this period.

Page 9: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT

AU TECHNOLOGY INTRODUCTION

vAu has been known as a catalyst for a long time.vIt is not used in production as it is highly susceptible to S poisoning.vIts low melting point makes it unfeasible for gasoline applications.vIt has high sintering potential when exposed to high temperatures.vAu by itself is not as efficient as Pt for HC/CO oxidation and cannot

provide the NO to NO2 oxidation functionality.vPdAu alloy is required for catalyst stability and Pt is necessary for

increasing S robustness, hence use of tri metal (PtPdAu) becomesnecessary.

Page 10: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT

AU TECHNOLOGY INTRODUCTIONTri-layered Design

v Pt function is physically separated from Pd-Au in a tri-layer orzoned design.

v Use of zeolite separating Pt and Pd-Au functionsv Au is in the bottom layer or in the rear of the zone catalyst to

protect it from S, sintering and HC inhibition of CO oxidation.

v Currently Au price is significantly higher than Pt so there is no business case.

Page 11: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT

PRESENTATION OUTLINE

v Internal Combustion EnginesØ Projected General Motors North America PGM usage

vGold as a CatalystvOther Propulsion Systemsv Projected Propulsion System Mix in Futurev Impact on PGM usage due to Future

Propulsion System Mix

Page 12: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT

Beyond Conventional Powertrain SolutionsHybrids, Battery Electric Vehicles, & Hydrogen Fuel Cells

CONSERVATION PETROLEUM DISPLACEMENT

Increasingly Electrified Propulsion Systems

Electricity and Hydrogen(Zero Emissions Energy Sources)

Petroleum and Biofuels(Conventional and Alternative Sources)

HEVPHEV

Extended-Range

Electric

Battery-Electric

LightElectrification

Fuel Cell-Electric

Page 13: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT

Cadillac ELR Chevy VoltBuick LaCrosse

Page 14: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT

Chevy Bolt Chevy Spark EV

Chevrolet Spark and Bolt

Page 15: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT

Chevrolet Colorado ZH2fuel cell electric vehicle

Page 16: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT

HOW DOES PROPULSION SYSTEMMIX CHANGE INTO THE FUTURE ?

Page 17: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT
Page 18: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT
Page 19: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT

HOW DOES PROPULSION SYSTEMMIX IMPACT FUTURE PGM USAGE ?

Page 20: FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT ON … 2018/S4 - RM.pdf · Rahul Mital Technical Fellow Diesel Aftertreatment General Motors FUTURE PROPULSION SYSTEM MIX AND ITS IMPACT

vMore than 85% of the passenger cars are expected to have internalcombustion engines with converters in 2030.

v Cars with electrification will typically be certified to lower emission levels andtheir ICE converter PGM loading is not expected to decrease.

v Even for same certification level, Mild hybrid and Hybrid cars are expected tohave similar amount of PGM as non-electrified cars.

v Sales of Fuel Cell cars, which currently use more PGM, are expected to growto a maximum of 1 million units by 2030.

v Based on these assumptions, the PGM usage is expected to stay stable ordecrease marginally by 2030.

v Diesel sales in the heavy duty industry are expected to stay steady with nochange or slight increase in PGM usage as tougher regulations come into play.

IMPACT ON PGM USAGE

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THE END