future lean layouts case studieseach case study is based on actual companies’ scenarios, but...

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Each case study is based on actual companies’ scenarios, but names, data, and information have been modified to protect confidentially and proprietary agreements. Future Lean Layouts Case Studies

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Page 1: Future Lean Layouts Case StudiesEach case study is based on actual companies’ scenarios, but names, data, and information have been modified to protect confidentially and proprietary

Each case study is based on actual companies’ scenarios, but names, data, and information have been modified to protect

confidentially and proprietary agreements.

Future Lean LayoutsCase Studies

Page 2: Future Lean Layouts Case StudiesEach case study is based on actual companies’ scenarios, but names, data, and information have been modified to protect confidentially and proprietary

Part of C&A Lean Transformation capabilities

Medical Devices ContractPackaging CompanyGeneva, Switzerland

Case Study 1

Page 3: Future Lean Layouts Case StudiesEach case study is based on actual companies’ scenarios, but names, data, and information have been modified to protect confidentially and proprietary

Medical Devices Contract Packaging Plant Layout Comparison Analysis

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Future layout went from two (2)

floors process flow to one (1)

floor process flow

Page 4: Future Lean Layouts Case StudiesEach case study is based on actual companies’ scenarios, but names, data, and information have been modified to protect confidentially and proprietary

Medical Devices Contract Packaging Plant Layout Comparison Analysis

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Page 5: Future Lean Layouts Case StudiesEach case study is based on actual companies’ scenarios, but names, data, and information have been modified to protect confidentially and proprietary

Part of C&A Lean Transformation capabilities

Automotive ComponentParts CompanyCincinnati, Ohio

Case Study 2

Page 6: Future Lean Layouts Case StudiesEach case study is based on actual companies’ scenarios, but names, data, and information have been modified to protect confidentially and proprietary

Automotive ComponentParts Company Plant Layout Traditional Product Flow

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Page 7: Future Lean Layouts Case StudiesEach case study is based on actual companies’ scenarios, but names, data, and information have been modified to protect confidentially and proprietary

Automotive ComponentParts Company Plant Layout Lean Pull Product Flow

7•FIFO Inventory Storage System

Page 8: Future Lean Layouts Case StudiesEach case study is based on actual companies’ scenarios, but names, data, and information have been modified to protect confidentially and proprietary

Automotive ComponentParts Company Plant Layout Comparison Analysis

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*The Lean layout eliminated waste and made the job easier, which

required fewer workers. Therefore, management must bring in more

sales or new business to sustain a continuous improvement culture.

Page 9: Future Lean Layouts Case StudiesEach case study is based on actual companies’ scenarios, but names, data, and information have been modified to protect confidentially and proprietary

Part of C&A Lean Transformation capabilities

Medical Device Injection Molded Component

Parts CompanyPhoenix, Arizona

Case Study 3

Page 10: Future Lean Layouts Case StudiesEach case study is based on actual companies’ scenarios, but names, data, and information have been modified to protect confidentially and proprietary

Lean Automation

Medical Devices Injection Molded Component Parts Cell Layout Comparison Analysis

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Page 11: Future Lean Layouts Case StudiesEach case study is based on actual companies’ scenarios, but names, data, and information have been modified to protect confidentially and proprietary

Medical Device Injection Molded Component Parts Cell Layout Comparison Analysis

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*The Lean automation eliminated waste and made the job easier, which

required fewer workers. Therefore, management must bring in more

sales or new business to sustain a continuous improvement culture.

Page 12: Future Lean Layouts Case StudiesEach case study is based on actual companies’ scenarios, but names, data, and information have been modified to protect confidentially and proprietary

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