future direction of fieldbus foundation™ devices up to 2012 750 500 250 jan ’98 jan ’00 jan...
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1 © 1999 - 2012 Fieldbus Foundation © 1999 - 2012 Fieldbus Foundation
Future Directionof
Fieldbus Foundation™
André FritschR. STAHL GmbH
Member FF EMEA SteCom
Dominik BrandEndress+Hauser GmbHMember FF EMEA SteCom
2 © 1999 - 2012 Fieldbus Foundation 2
Where are we today: Helping Users Realize Foundation™ Benefits
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© 1999 - 2012 Fieldbus Foundation
1. FOUNDATION Technology’s Momentum2. Major Recent Installations and Success Cases
• FOUNDATION Technology Controls The World’s Largest Plants, Most within the Past Few Years
3. Foundation Technology evolution• Devices, Hosts,& Registration• Diagnostic
4. Technology Roadmap over the past 5 years• FOUNDATION for Remote Operations Management• FDI: Field Device Integration Initiative and LLC
Today’s Topics
4 © 1999 - 2012 Fieldbus Foundation 4
• Economy has Recovered and so Has the Fieldbus Projects Business
• FOUNDATION Technology is controlling the world’s largest plants and refineries
• Many Large Grassroots Projects in the Heavy Process Industries Incorporating FOUNDATION Technology
• Many Project Opportunities in FPSO • FOUNDATION Technology Increasingly
Incorporated into Migration & Modernization Projects
FOUNDATION Technology’s Growing Installed Base
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FOUNDATION Technology Controls The World’s Largest Plants, already in 2012
• Reliance Jamnagar Refinery, India• Shanghai SECCO Refinery, China• CSPC Nanhai Refinery, China• Petro-Rabigh Mega-Project, Saudi Arabia• Drax: Largest Coal Fired Power Plant in UK• NAM Groningen Gas Field: Largest Gas
Producer in Netherlands• FPSO:
PSVM (Plutao, Saturno, Venus and Marte) development by BP in Angola’s offshore Block 31 oilfield
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• PARADIP refinery India; second largest FF installation
• Drax: Largest Coal Fired Power Plant in the UK
• NAM Groningen Gas Field: Largest Gas Producer in Netherlands
• Molson Coors: Using FF for Energy Optimization
• Duke Power: Using FF in a Nuclear Application
• Novo Nordisk: FF for Multiple Applications in Life Sciences
…and Many Others…
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• According to ARC, the installed base of process automation systems reaching the end of their useful life is $65 billion. Most of these are 25 years old or older.
• FOUNDATION Fieldbus is being chosen by virtually all major end users as they begin to modernize their installed base.
• Users want to avoid a functional replacement.
Fieldbus for New Projects & Modernization
Nobody Wants to Replace this with “More of the Same”
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Registered Devices & Hosts in 2012
700+ Devices
10 Hosts
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Registered Devices up to 2012
750
500
250
Jan ’98
Jan ’00
Jan ’02
Jan ’04
Jan ’06
Jan ’08
Jan ’10
Registrations
Renewed
New
Jan ’12
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We Test & Register Everything from Cable to Host
Bench Host
Operations Maintenance Engineering
Integrated Host
Visitor Host
FOUNDATION-SIF Host
H1 Devices
HSE Network Cable
HSE Devices
H1 Network Cable
Power Supplies Couplers & Terminators
Host Profile Testing
ITK Testing
Host Profile and ITK Testing
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Host Profile Registration
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Foundation Documents Physical Layer
• Document with normative requirements (profiles):• FF-816-2.0 (20 Apr 2011) 31.25 kbit/s Physical Layer Specification
• Documents with test requirements fundamental to registration processes.• FF-830-2.0 (1 Mar 2011) 31.25kbit/s Physical Layer Conformance Test Specification• FF-831-1.0 (6 Apr 2004) Fieldbus Power Supply Test Specification• FF-844-1.2 (6 Jan 2011) H1 Cable Test Specification• FF-846-1.3 (29 Jun 2012) Foundation Device Coupler Test Specification
• Test & registration of device couplers possible since 2010• Test & registration of isolating device couplers possible since 2012
• Documents providing end user guidelines for wiring and installation.• AG-163-2.0 (29 July 2004) Intrinsically Safe Systems• AG-140-1.0 (12 Feb 1999) Wiring and Installation
• AG-181-3.2 (Oct. 2012 ) System Engineering Guidelines
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Enhancements in Fieldbus Technology
Ø Ex-i (Entity) ConceptVery low number of instruments, very short trunk cable length, complex proof of intrinsic safety
Ø Ex-i (FISCO) ModelLow number of instruments, short trunk cable length, simple proof of intrinsic safety
Ø High Power Trunk Conceptn Change-over to IS in the fieldn Mix of IS / FISCO & non-ISn In acc. with FISCO Modeln Redundancy for the first time
Evolution: Physical layer for hazardous area application
© 1999 - 2012 Fieldbus Foundation
FOUNDATION™ Technology Update: Diagnostics
Diagnosticsvs.
Forensics
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Using the power of FOUNDATION Fieldbus, and considering NAMUR requirements, the new standard diagnostic profile aim to:§ Standardize the integration of diagnostic information§ Guarantee valuable information to the user
Collaboration with NAMUR
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Diagnostic Categories
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Proactive Maintenance
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Field Device Diagnostic
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Field Device Diagnostic
• Mapping can be changed• Application dependent
setting possible• Disable alarms between
the commissioning
Maintenance
required
Failure
Out of Specifica
tion
Check
Example:
Default
OK
EchoLost
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New Field Diagnostic Alarms
Additional supporting parameters§ Enable/Disable of diagnostic detection§ Enable/Disable Simulation§ Configure Priority§ Configure Alert Suppression (Detect, but not alert)§ Recommended Actions
Parameter Name (*) NE107 Status SignalSD_FAIL_ALM FailureSD_OFFSPEC_ALM Out of SpecificationSD_MAINT_ALM Maintenance RequiredSD_CHECK_ALM Function Check
* Parameter names will have localized text labels. e.g. “Failure Alarm”
FF-912 Field Diagnostics Profile
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Role Based Diagnostics
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Asset ManagementMaintenance Station
Process ControlEngineering Station
HSE Control Network
H1 Process Network
Plant operators
Plant maintenance engineering
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System Engineering Guide AG-181
new release 3.2.x
this year!
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Introducing FOUNDATION for Remote Operations Management
• Provides a wireless and wired infrastructure for remote assets and applications, all within FOUNDATION fieldbus
• Integrates Wired Infrastructure, Remote I/O, ISA100.11a and WirelessHART®• Incorporate remote operations data into FOUNDATION Fieldbus infrastructure for data
management with direct access to device diagnostics• FOUNDATION for ROM has the potential to transform remote operations, providing
greater reliability and reduced costs.
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I/O
Wireless
FOUNDATION for ROM Device
H1
Control Room
Wireless Backhaul Enables Access To Remote Sensors UsingStandard Wireless Technologies
Remote ProcessHSE Wired and Wireless Backhaul
BACKHAUL: WIFI, WIMAX, SATELLITE
CELLULAR, ETC.
BACKHAUL: WIFI, WIMAX, SATELLITE
CELLULAR, ETC.
HART
The F-ROM Model
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FOUNDATION for ROM Device
ConventionalI/O
Wired HART
H1
WirelessHART
Host
ISA100.11a
HSE Remote I/O HSE-RIO Team Fieldbus Foundation – ISA Cooperation
ISA100.15 Working Group
Wireless Sensor Integration Team
• Large Point Count Device• Multi-channel I/O• Wired HART Block Wireless HSE Backhaul
FOUNDATION for ROM Development Teams
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• Oil & Gas Pipeline SCADA
• Offshore Platforms• Oil & Gas Fields• Water & Wastewater
SCADA• Tank Farms &
Terminal Automation• Mining
Remote Operations Management Applications
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• Petrobras Cenpes project is underway
• Petrobras Media Day in April• Reliance demo planned in
2013• Aramco demo project to be
planned in the next month• Shell has invited their major
suppliers in September
FOUNDATION for ROM Demo Project
Petrobras CENPES ResearchFacility
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29 © 1999 - 2012 Fieldbus Foundation
FDI Cooperation LLC
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FDI is supported by Manufacturers and Foundations
A Common Approach
§ ABB§ Emerson§ Endress + Hauser§ Honeywell
§ FDT Group§ Fieldbus Foundation§ HART Communication Foundation§ OPC Foundation§ PROFIBUS/PROFINET International
Device Package
HarmonizedEDD
Advanced Features(optional)
EDDL
§ Invensys§ Siemens§ Yokogawa
Harmonized
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The Device Package
Target: A single Device Driver
Device Package
EDDFDI encoded file format
UIP(optional)
Attach-ments
Electronic Device Description Language
(EDDL)
Windows Presentation Foundation
(WPF)
§ Device Definition (Def)§ Business logic (BL)§ User Interface (UID
§ Programmed User Interface§ Device Applications
§ Manuals§ Certificates§ Protocol specific
Files (GSD(ML), etc.)
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Client WindowClient Window
ProgrammedApplication
File Edit View
<Device Instance Name>
<Device Type> <Version> <Manufacturer>
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UI Function 1UI Functions
UI Function 2
Options
UI Function UI Function
100.01
Group 1
°C
Option 1
Option 2
Group 2
CancelApplyOK
Group 2
Group 2Group 1
UserInterface
Description
User InterfacePlug-In
Device Definition
FDI Human Interface Example
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FDI-Summary
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• FDI fulfills the End-User requirements
• Process Automation manufacturers support FDI
• The Preliminary Draft Specifications available Q1/12
• The IEC Standardization is underway
• The EDDL was harmonized across HART, Profibus and Fieldbus Protocols
• FDT-FDI Interoperability
• The “Foundations” work together in the FDI Cooperation LLC to finalize the FDI Specifications, Tools and Standard Components
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8 Certified Training Centers
• Many sources of training are available in the marketplace
• Very few are audited and certified to ensure that they adhere to a set of standards
ThailandKMITL
ChinaSINOPEC
JapanWaseda
HungaryUniv. Miskolc
NetherlandsSTC Brielle
USATrine University
CanadaSAITUSA
Lee College
• This is not a two day course or online video
• We are serious about training!
36 © 1999 - 2012 Fieldbus Foundation
Thank You!