fume extraction arms user’s manual - welafix · this instruction manual contains extraction arms...

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FUME EXTRACTION ARMS User’s Manual

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Page 1: FUME EXTRACTION ARMS User’s Manual - WELAFIX · This instruction manual contains extraction arms use and maintenance information. Extraction arms user should become acquainted with

FUME EXTRACTION ARMS User’s Manual

Page 2: FUME EXTRACTION ARMS User’s Manual - WELAFIX · This instruction manual contains extraction arms use and maintenance information. Extraction arms user should become acquainted with

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A-1 General information

A-2 Product application

A-3 Equipment arrival

B-1 Construction

B-2 Dimensions

C-1 Instalation

D-1 Maintenance

D-2 Troubleshooting

E-1 Options

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important information 3D file or preview available

you will need tools, sub parts, accessories

keep away from source of high temperature

warnings, important notes

use respiratory protective equipment

protect from noise or eye damage

switch off before proceeding

A-1 General information

This instruction manual contains extraction arms use and maintenance information. Extraction arms user should become acquainted with contents of this publication to learn about unit construction, principles of operation and means of its safe use. Manufacturer is not responsible for any consequences arising from the use of the product against its intended purpose. Manufacturer reserves the right to make changes to improve performance and operational properties of the product in the future without prior notice.

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• Store in dry and airy rooms.• Protect against possibility of shifting during transport.

A-2 Product application

The extraction arms are designed to capture air impurities at their source. This allows the user to extract / filter air impurities before

they enter the user’s breathing zone. Use of the self-locking external joints, flexible hoses at the joints, and a 360o grab handle

around the hood makes positioning of the equipment smooth and user-friendly.

Some of the fume arm applications: welding processes, grinding, polishing, cutting, soldering, chemical fumes and many more.

Manufacturer does not recommend the use of the fume arms to exhaust air from dust with aggressive or explosive properties. The temperature of captured gases should not exceed 80°C.Contact your representative in order to choose an alternate configuration or other type of suction arm.

A-3 Equipment arrival

Upon arrival the user needs to thoroughly inspect the equipment and make sure there was no damage caused by the shipping carrier. If there is damage, the user needs to immediately contact their dealer.

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B-1 Construction

1. Rotating swivel base2. Damper tube3. Mounting swivel tube4. External joints5. Flexible hose

6. Grab handle7. Fume arm hood8. External gas shock - standing version only (not for version 75)9. External telescoping spring - hanging version only (not for version

75)

The fume arms can be used also with:• pivoting extension booms,• different filtering devices or fans.

On special orders are available:• larger diameter nozzles.• hoses with increased resistance to high temperature.

hanging modelstanding model

B-2 Dimensions

Arm diameter Arm Reach (Rmax)

Available hood diameter Hanging Standing

[mm] [in] [m] [ft] [mm] [in]75 3 1,0 3 160 4 0710 0710P75 3 1,5 5 160 4 0715 0715P

100 4 1,5 5 200 8 1015 1015P100 4 2,0 7 200 8 1020 1020P100 4 2,5 8 200 8 1025 1025P125 5 2,0 7 315 12 1220 1220P125 5 2,5 8 315 10 1225 1225P125 5 3,0 10 315 12 1230 1230P160 6 2,0 7 315 12 1620 1620P160 6 3,0 10 315 12 1630 1630P160 6 4,0 14 315 12 1640 1640P200 8 2,0 7 350 14 2020 2020P200 8 3,0 10 350 14 2030 2030P200 8 4,0 14 350 14 2040 2040P

Page 5: FUME EXTRACTION ARMS User’s Manual - WELAFIX · This instruction manual contains extraction arms use and maintenance information. Extraction arms user should become acquainted with

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Rmax

o60

o60

Rmax

o90

o350

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Rmax

o60

o60

Rmax

o90

o350

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Rmax

o60

o60

Rmax

o90

o350

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Rmax

o60

o60

Rmax

o90

o350

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Dimensions of mounting flanges of the fume arms:

C-1 Instalation

Warning note:• The axis of the slot self-supporting arm must be positioned vertically.• Active tighten nuts and bolts, lock washers and flat.• Care must be taken not to over extend the fume arm during operation or manoeuvre in the opposite

direction to the hood as this can damage the connecting gas spring (standing model).

HANGING MODEL STANDING MODEL

1. Arm socket.2. Bolt M8x25 (2030P)3. Spring washer 8.2

1. Mounting bracket.2. Fume arm rotary socket.3. Safety stop (mount facing to

the wall side).4. Connection flange.

Arm diameter[mm] n d

[mm]D1

[mm]D2

[mm]D

[mm]h

[mm]75 4 6,5 76 112 125 5

100 4 6,5 100 134 148 5125 6 6,5 125 165 165 7160 6 7 160 195 220 7200 8 9 200 246 275 9

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Rmax

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o60

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o350

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D-1 Maintenance

D-2 Troubleshooting

DAILY: • cleaning the inside of hood and the

outer of sleeve.• control of self-locking arms and

hood.• visual inspections if hoses.

MONTHLY: • grease the swivel base with bearing

grease (make sure the grease will not react with aluminum).

• check joints and fiction washers.

YEARLY: • remove hoses and clean inside of

the arm.• replace the protective glass (for a set

of mod A).

Symptoms Possible reasons Solution

Wrong adjusted arm. Loose screws at the joints. Adjust the joints.

Resistance in rotating arm. Lack of sufficient quantities of grease rotating in the socket.

Inject grease through grease nipple located on the rotating seat.

Reducing efficiency. Closed throttle.. Open the throttle.

Contaminated ventilation duct. Check tube capacity. Remove embedded in the objects.

Leaky hose connection. Check hose clams for hoses and other flexible seal.

Damaged hose. Replace the tube segment.

A properly adjusted arm stays in position. The joints should be adjusted with use ofspanners listed below.

Arm diameters

[mm]

Required spanner sizes [mm]

1 2 375 13 13 10

100 17 17 10125 21 21 13160 21 21 13200 21 21 13

Care must be taken not to over extend the fume arm during operation or manoeuvre in the opposite direction to the hood as this can damage the connecting gas springDO NOT:• move sleeve beyond the perceptible resistance• bend it beyond the vertical axis of the rotating swivel base• use the arm with a defective electrical system

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E-1 Options

1. MOD L set - providing a set of lighting jobs MOD L2 set - providing a setof lighting jobs (+ switch to turn on the fan)

2. MOD A set - providing a set of lighting jobs (+ auto. on/off)3. Mounting bracket - arm wall mounting.

1. MOD L light kit: 8m of cable with one switch for light (requires power supply 12V/35W).

1. Mounting plate2. Light kit dome3. Halogen light socket4. Wire 2x0,75mm25. Protecting glass6. LED lamp 12V/3W7. Control switch 631H/28. O-ring seal 40x59. Wire seal10. Bolts M5x14-4.8-Z

MOD-L diagram MOD-L2 diagram

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2. MOD A light kit: 8m of cable, one switch for light and photosensor which can activate fan (requires control unit ZAR-A).

1. Mounting plate2. Light kit dome3. Halogen light socket4. Wire 2x0,75mm25. Protecting glass6. LED lamp 12V/3W7. Control switch 631H/28. Photosensor E17FX0029. O-ring 40x510. Wire seal11. Bolts M5x14-4.8-Z

MOD-A diagram