full presentataion - may 2015
TRANSCRIPT
WWW.KANOOZ.COM An ISO 9001-2008 & OHSAS 18001-2007 COMPANY
S E R V E S Y O U R T E C H I N C A L N E E D S
Founded in 1982, KANOOZ INDUSTRIAL SERVICES started as a waste
management service contractor and over the years emerged as a
major organization providing various types of Maintenance, Turnarounds
and specialized services to the Oil & Gas industries in the Kingdom.
Kanooz is a 100% Saudi owned company with commercial registration
number 2050012702.
An ISO 9001-2008 & OHSAS 18001-2007 COMPANY
The company is involved in Major Turnaround and
Maintenance Activities with SABIC, Aramco,
SCECO, SWCC, RC and other Private sector
Industries in the Kingdom through Global/Blanket
and Lump Sum Contracts.
RABIGH
JUBAIL
DAMMAM
RIYADH
JEDDAH
YANBU
A T K A N O O Z S A F E T Y I S O U R T R A D I T I O N A N D T H E T O P P R I O R I T Y
The major operational bases for PROJECTS & SERVICES Divisions are:
S E R V E S Y O U R T E C H N I C A L N E E D S
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An ISO 9001-2008 & OHSAS 18001-2007 COMPANY
WE BELIEVE THAT QUALITY EQUIPMENT AND THOROUGH TRAINING IS VITAL FOR CONTINUOUS IMPROVEMENT AT KANOOZ TRAINING IS AN ONGOING PROCESS
REGULAR TRAINING
SESSIONS ARE
CONDUCTED IN
DIFFERENT
CRAFTS/ DISCIPLINE
S E R V E S Y O U R T E C H N I C A L N E E D S
THE MAIN OBJECTIVES ARE:
- MANAGE ALL THE ASSIGNMENTS
SAFELY AND SUCCESSFULLY - ZERO RECORDABLE INJURIES - ZERO INCIDENTS - OVERALL SAFE EXECUTION OF THE JOBS
S E R V E S Y O U R T E C H N I C A L N E E D S
HEAT EXCHANGER MAINTENANCE –BUNDLE PULLING, OVERHAULING
CATALYST REPLACEMENT, TUBULAR REACTORS SERVICES, INERT WORK & REACTOR MECHANICAL
REPAIRS
MECHANICAL MAINTENANCE –COLUMN, VESSEL, TOWER REPAIRS & CLEANING
CHEMICAL CLEANING & FLUSHING, FOAM CLEANING
HYDROJETTING/HYDROBLASTING
DECOKING & DESCALING OF FIRED HEATERS & PIPELINES, SMART PIGGING
PROCESS DECONTAMINATION
NITROGEN SERVICES, DRYING, COOLING, PRESERVATION, REACTOR COOLING
PROJECT ENGINEERING SERVICES
HEAVY EQUIPMENT REPLACEMENT AND RIGGING
TANK MAINTENANCE, CLEANING, REPAIRS, DECOMMISSIONING
PRE -COMMISSIONING
SERVICES
HIGH VELOCITY OIL FLUSHING, FILTERATIONS & DEHYDRATION
www.kanooz.com
An ISO 9001-2008 & OHSAS 18001-2007 COMPANY
DIVING & UNDERWATER MAINTENANCE
INDUSTRIAL VACUUMING – HEAVY DUTY SUPERSUCKERS, DRY BULK
VACCUMING
BLASTING & PAINTING FOR TANKS, VESSELS, ETCC.
LARGE VOLUME PUMPING AND DEWATERING
SOLID AND LIQUID WASTE HANDLING SERVICES
EQUIPMENT RENTAL
HYDRAULIC TORQUING AND TENSIONING
S E R V E S Y O U R T E C H N I C A L N E E D S
S E R V E S Y O U R T E C H N I C A L N E E D S
Kanooz’s experience in working in
live plants during turnarounds and
unit shutdowns under hazardous
atmosphere and stringent work
schedules keep us more efficient in
handling the jobs in the field safely
with quality.
Kanooz team is fully trained to carry
out critical tasks in hazardous
atmosphere and in live plants for
major repair, replacement activities
supported by detailed hazard
identification, work procedures and
mitigation arrangements in order
to carry out the task safely &
successfully.
WE OFFER SAFE, QUALITY AND TIMELY EXECUTION OF JOBS
BY THE CONFIDENCE AND EXPERIENCE THAT WE EARNED
OVER THE YEARS WORKING IN OIL & GAS INDUSTRY….
SAFETY PLAN
JSA
WORK METHOD STATEMENT
LIFTING & RIGGING PLAN
TESTING & INSPECTION
PLAN
JOB EXECUTION SCHEDULE
WORK METHOD STATEMENTS
DEVELOPMENT OF JOB SPECIFIC INSPECTION AND TEST
PLAN
INSPECTION CHECK LIST
HOLD POINT CONFIRMATION AND CLEARANCE.
THIRD PARTY CERTIFIED EQUIPMENT
THIRD PARTY CERTIFIED MANPOWER
S E R V E S Y O U R T E C H N I C A L N E E D S
PLANNING & EXECUTION OF TURNKEY
MAINTENANCE OF HEAT EXCHANGER ON
BLINDS TO BLINDS BASIS
SHELL & TUBE EXCHANGERS/CONDENSERS
PLATE HEAT EXCHANGERS
FIN TUBE EXCHANGERS
ACTIVITIES INCLUDE:
BLINDING
DETORQUING & OPENING
BUNDLE EXTRACTION/BUNDLE PULLING
HYDROJET CLEANING – SHELL & TUBES
INSPECTION OF TUBES
REPAIR/RETUBING
HYDROTESTING
BUNDLE INSERTION
BOX UP , TORQUING
DEBLINDING
RESOURCES
MANPOWER EQUIPMENTS
Maint. Engineers Cranes
Planners Bundle Pullers
QA/QC staff Torque tools
Supervisor/Foreman Lifting & Pulling tools
Mechanical Technicians Special tools
Certified Riggers Hydro-testing units
ASME Coded Welders Safety Devices
Safety Supervisors Repair equip & tools
S E R V E S Y O U R T E C H N I C A L N E E D S
PLANNING & EXECUTION OF
UNLOADING & LOADING CATALYST
UNDER INERT ATMOSPHERE AND
REACTOR REPAIRS ON BLINDS TO
BLINDS BASIS
RESOURCES
MANPOWER EQUIPMENTS Catalyst Engineers Dry vacuum Units
Field Supervisors Breathing Air Systems Planners Cont. Discharge
Cyclones
Inert Entry /BA technicians 3 way communication
system
Coded Welders Screening Machines
Catalyst & Mech technicians Cranes
QA/QC staff Inspection cameras
Safety Supervisor Loading & Transfer hoppers Handling tools
ACTIVITIES INCLUDE:
BLINDING THE REACTOR
OPEN MANHOLES/MANWAY
INSERT ENTRY (UNDER NITROGEN ATM)
VACUUM UNLOADING OF CATALYST
SCREENING UNDER NITROGEN ATM
INTERNAL CLEANING & REPAIRS
VIDEO INSPECTION
SOCK/DENSE LOADING CATALYST
BOX UP & DEBLINDING
KANOOZ PROVIDES DENSE LOADING TECHNIQUES FOR FIX BED TYPE REACTORS.
Kanooz has entered into an agreement with CREALYST, France to provide dense loading services for fix bed type reactors and can accommodate other service providers such as UOP and Petroval/Densicat, etc.
S E R V E S Y O U R T E C H N I C A L N E E D S
PLANNING & EXECUTION OF
MAINTENANCE OF COLUMNS,
VESSELS, TOWERS AND TANKS ON
BLINDS TO BLINDS BASIS
ACTIVITIES INCLUDE:
BLINDING
OPEN MANHOLES/MANWAY
DEGASING, VESSEL ENTRY
EMPTYING , SLUDGE REMOVAL,
VACUUM CLEANING
HYDROJET CLEANING
TRAY REPLACEMENTS / REPAIRS,
PACKING REPLACEMENT,
DECONTAMINATION
VIDEO INSPECTION
BOX UP & DEBLINDING
RESOURCES
MANPOWER EQUIPMENTS
Maint. Engineers Vacuum Units
Field Supervisors Lifting & Pulling Devises
Planners Ventilation Systems
Tray Fixers/ technicians AC Units
Coded Welders Baskets & Loaders
Mech technicians Winches
QA/QC staff Inspection cameras
Safety Supervisors Handling tools
Welding Machines
Cold Cutting
Safety Equipments
S E R V E S Y O U R T E C H N I C A L N E E D S
REPLACEMENT OF
COLUMNS,
VESSELS, EXCHANGERS
MODIFICATION OF
INTERNALS
RESOURCES
MANPOWER EQUIPMENTS
Eqpt Erection Engineers Heavy lift arrangement
Field Supervisors Lifting & Pulling Devises
Riggers Ventilation Systems
Tray Fixers/ technicians AC Units
Coded Welders Baskets & Loaders
Mech technicians Winches
QA/QC staff Handling tools
Safety Supervisors Cold Cutting
Safety Equipments
ACTIVITIES INCLUDE:
DECOMMISSIOING
OF COLUMNS
/VESSELS
REMOVAL OF OLD
COLUMNS
/VESSELS/EXCHANG
ERS
ERECT NEW
COLUMNHOOK UP
PIPING & PACKING
/INTERNAL FIXING
S E R V E S Y O U R T E C H N I C A L N E E D S
HYDROJETTING OF EXCHANGER TUBES, PIPES, VESSELS ETC. USING 10000 PSI TO 40000 PSI UNITS
RESOURCES
MANPOWER EQUIPMENTS Hydrojetting Supervisors HP Units 10 Kpsi -40 Kpsi
Operators Hot water jetting Units
Safety supervisors Lancing systems
Jetters Spinjet Guns
BA Trained Jetters Tank Cleaning Heads
Multi Lancing Units
Special Purpose Nozzles &
Moles
Safety Devices
ACTIVITIES INCLUDE:
HYDROJET CLEANING OF TUBES
PIPELINES
VESSELS/COLUMNS /TANKS
HOTWATER JETTING
FLEX LANCING
RIGID LANCING
MULTI LANCING
HIGH FLOW/ HIGH PRESSURE
WATER JETTING SYSTEMS
HELP US REMOVE VIRTUALLY
ANY FOULING OR SCALES
BUILD UP IN PIPES/ TUBES ETC.
HIGH FLOW/ HIGH
PRESSURE COMBINED
WITH SUITABLE NOZZLE &
ACCESSORIES =
SUCCESSFUL CLEANING.
OUR HIGH FLOW HIGH PRESSURE PUMPS
CAN DEVELOP A HIGH CLEANING
FORCE RATIO COMPARED TO THE
TRADITIONAL HIGH PRESSURE PUMPS
NORMALLY AVAILABLE IN THE MARKET.
S E R V E S Y O U R T E C H N I C A L N E E D S
CHEMICAL CLEANING OF
BOILERS, EXCHANGERS,
PIPELINES, COOLING WATER
SYSTEM PASSIVATION
DISINFECTION OF POTABLE
WATER SYSTEMS
FOAM CLEANING OF FINFANS
ACTIVITIES INCLUDE:
PRE ENGINEERING
CIRCUIT DESIGN
SUPPLY OF CLEANING CHEMICALS
FABRICATION AND INSTALATION
OF TEMPORARY CIRCUIT
DEGREASING, PICKLING &
PASSIVATION
FLUSHING , DRYING TO DEW POINT
LEVEL
FOAM CLEANING
HIGH VELOCITY FLUSHING
PIPELINE PIGGING
APPLICATION METHODS CIRCULATION /
CASCADE
VAPOR PHASE WITH
STEAM
COMBINATION OF
CASCADE / STEAM
FOAMING
CHEMISTRIES
INVOLVED: CC 400AS
CC 414DP
CC 925AS
CC 925HD
CC ELIMINATOR PLUS
S E R V E S Y O U R T E C H N I C A L N E E D S
PLANNING & EXECUTION OF LUBE
OIL FLUSHING OF LUBE OIL
SYSTEMS, FILTRATION OF
CONTAMINATED OR USED LUBE OIL
ETC. BY HIGH VELOCITY FLUSHING
& FILTRATION METHOD. ON
TURNKEY BASIS.
ACTIVITIES INCLUDE:
FLUSHING OF LUBE OIL CIRCUITS TO REMOVE DEBRIS BY FORCED FILTRATION METHOD TO NAS 4 SPEC
PRE-COMMISSIONING FLUSHING NEWLY BUILT LUBE OIL CIRCUITS OF TURBINES, COMPRESSORS AND OTHER EQUIPMENTS
APPLY THERMAL SHOCKING TO DISLODGE ADHERANT DEBRIS AND REMOVE IT THOUGH FILTRATION.
ONLINE LASER PARTICLE COUNTING TO ENSURE FILTRATION LEVELS AS PER THE DESIRED SPECIFICATION OF OIL
EQUIPMENT SPECIFICATION
Pump Flow : 1000 & 2000 gpm
Discharge Press : 06 Bar
Drive : Electric
Filtration Unit : 12 element Cartridge filters
Heater : 120KW
Particle Monitor : Inline Digital readout.
Moisture Analyzer : Inline Digital
ACTIVITIES INCLUDE:
FILTRATION USING STATE OF THE ART HIGH EFFICIENCY DEHYDRATION SYSTEMS.
THE SYSTEM IS CAPABLE OF PURIFYING/DEHYDRATING LUBE OIL INTO NEW OIL SPECIFICATIONS
THE ONLINE TESTING FACILITY PROVIDES A REAL TIME MOISTURE CONTENT IN THE SYSTEM.
S E R V E S Y O U R T E C H N I C A L N E E D S
Turnkey tank decommissioning, cleaning and Repair & Inspection works
OIL TANKS
HYDROCARBON STORAGE TANKS
ACID TANKS
VCM & AMMONIA TANKS
RESOURCES
MANPOWER EQUIPMENTS
Maint Engineers Product Transfer pumps
Mechanical crew Sludge removal equipments
Safety supervisors Blasting & Painting tools
Assistants Repair machinery
ACTIVITIES INCLUDE:
DECOMMISSIONING
PRODUCT TRANSFER, SLUDGE REMOVAL
CLEANING UNDER BA CONDITIONS
BOTTOM PLATE CHANGEOUT
FLOATING ROOF REPAIRS
SEAL REPLACEMENTS UNDER BA CONDTIONS
ONLINE IFR LEG ADJUSTMENT
BLASTING & PAINTING
INSPECTION
KANOOZ OFFERS THE COMPLETE
MAINTENANCE, INSPECTION AND
COATING PACKAGE FOR TANKS
AND VESSELS
S E R V E S Y O U R T E C H N I C A L N E E D S
PLANNING & EXECUTION
OF NITROGEN SERVICES
INCLUDING SUPPLY OF
NITROGEN VAPORIZERS,
LIQUID NITROGEN AND
ACCESSORIES FOR
PURGING, COOLING AND
TESTING OF PLANT SYSTEMS
ON TURNKEY BASIS.
RESOURCES
MANPOWER EQUIPMENTS
Operators Nitrogen Vaporizers
Technicians Liquid Nitrogen Tankers
Accessories
QA/QC staff Testing Devices
Supervisor/Foreman Test manifolds
Mechanical Technicians Special tools
Safety Supervisors Safety Devices
ACTIVITIES INCLUDE:
TESTING OF PIPELINES &
SYSTEMS UPTO 10000 PSI
PRESSURE
PURGING & DRYING OF PILINES
TO DEW POINT LEVEL DRYNESS
PIGGING OF PIPELINES
BLANKETTING OF SYSTEMS FOR
PRESERVATION.
LEAK TESTING
PURGING & COOLING OF
REACTORS AND PROCESS
EQUIPMENTS
CLEANING PIGS ARE OFTEN DRIVEN BY NITROGEN GAS USING ONSITE HIGH PRESSURE/HIGH FLOW NITROGEN
VAPORIZERS. KANOOZ’S HIGH FLOW/HIGH PRESSURE (3000 CFM @10000 PSI) ARE USED FOR DRIVING THE PIGS AND PURGING OF LINES BEFORE AND
AFTER PIGGING.
Decoking by pigging is a highly effective process that
removes the heaviest build-up of coke from heater tubes in
a series of highly controlled incremental cleaning runs.
It is a mechanical process which is proven to be more
effective (longer furnace length runs!) than steam air
decoking, on-line spalling, chemical or other mechanical
cleaning method.
No Damage to Coils!
This system allows for a more efficient and effective
inspection of the tubes when working with a compatible
“INTELLIGENT, SMART” pigging system.
S E R V E S Y O U R T E C H N I C A L N E E D S
Kanooz has developed devices that can
effectively guide pigs into individual tubes
for header type heaters which not possible
by direct launcher/receiver connections.
The system is assisted with positioning
cameras and rated to operate up to 40
bar pressure.
Effective decoking and inspection of
header type heaters are now possible with
this devices.
KANOOZ HAS TWO STATE OF THE ART TWIN DECOKING & DESCALING UNITS, DESIGNED IN EUROPE AND BUILT IN THE KINGDOM OF SAUDI ARABIA, ACCESSORIES WHICH INCLUDE A SIZABLE INVENTRY OF LAUNCHERS/RECEIVERS, PIGS, ACCESSORIES & CONSUMABLES
DOUBLE PUMPER UNIT 2X2000 GPM up to 4 passes in one operation!
COKE PARTICLES
LAUNCHERS
PIGG
Once the relevant permits/procedures are in
place, the equipment is setup on site. The
tubes will be filled with water and an initial
flow test will be carried out.
A soft foam / sponge pigg will be sent
through the system to check for any
obstructions, and to give an indication of the
deposits within the tubes.
The first bi-directional decoking pig will be
inserted and pushed through the lines. This is
monitored by the operator and if necessary
can be reversed backwards and forwards in
heavily scaled areas.
This process is repeated with increasing
larger diameter piggs being used (along
with coke removing appendages) until the
operator observes clean water and the
operator determines that the pigging
operation is complete.
A larger foam Pigg will be used to confirm
that no more restrictions due to
contamination. A final flow test will be
carried out and compared with the initial
flow test.
S E R V E S Y O U R T E C H N I C A L N E E D S
S E R V E S Y O U R T E C H N I C A L N E E D S
PREFABRICATION, ERECTION,
TESTING , FLUSHING OF PIPELINES DURING SHUTDOWNS
AND CONSTRUCTION
RESOURCES
MANPOWER EQUIPMENTS
Piping Engineers Cutting & Welding Eqpts
Supervisors Erection tools
QA/QC Supervisors Handling equipments
Certified Welders Lifting & pulling devices
Safety supervisors Flushing Equipments
Fitters Blasting & Painting Eqpts
Cold Cutting units
ACTIVITIES INCLUDE:
PRE-FABRICATION
FIELD INSTALLATION/ERECTION
HYDROTESTING, NDT
FLUSHING , PIGGING, DRYING
BLASTING & PAINTING
KANOOZ HAS CARRIED OUT
CRITICAL PIPELINE REPLACEMENT
SERVICES DURING
TURNAROUNDS AND
MAINTENANCE
S E R V E S Y O U R T E C H N I C A L N E E D S
VACUUMING OF DRY BULK & WET MATERIALS, SLUDGE, TRANSPORTATION OF HAZARDOUS PRODUCTS & WASTE MATERIALS.
RESOURCES
MANPOWER EQUIPMENTS
Vacuuming Supervisor Heavy Duty Supersuckers
Operators Medium HD Supersuckers
Assistants Stainless steel vacuum trucks
Safety supervisors High volume trailer Tankers
Dry Super Suckers
Cyclone Hoppers
Submersible Pumps
ACTIVITIES INCLUDE:
VACUUMING OF HAZARDOUS LIQUID & SOLID
MATERIALS
SLUDGE REMOVAL
TRANSPORTATION OF HAZARDOUS MATERIALS
HEAVY DUTY VACUUMING REQUIREMENTS
DRY BULK MATERIAL VACUUMING AND BAGGING
WASTE WATER VACUUMING & TRANSPORT
HIGH VOLUME DEWATERING, SEAWATER SYSTEM WORKS
KANOOZ HAS SIGNED A NEW
GLOBAL CONTRACT WITH SABIC
FOR INDUSTRIAL VACUUMING &
WASTE MANAGEMENT SERVICES
FOR 4 YEARS
S E R V E S Y O U R T E C H N I C A L N E E D S
KANOOZ HAS A VARIETY OF EQUIPMENTS THAT CAN SUPPORT TURAROUNDS AND REGULAR MAINTENANCE ACTIVITIES
ACTIVITIES INCLUDE:
POWER GENERATORS
OIL FREE COMPRESSORS
AIR CONDITIONORS
HIGH FLOW COMPRESSORS UP TO 1600 CFM
TOWER LIGHTS
BOOM TRUCKS
FORK LIFTS
DESCICANT DRYERS
BUNDLE PULLERS
DEWATERING PUMPS, SUBMERSIBLE AND
DIESEL DRIVEN
VACUUM SUPER SUCKERS
S E R V E S Y O U R I N D U S T R I A L N E E D S
S E R V E S Y O U R T E C H N I C A L N E E D S
“We hereby Thank You for Watching our
Presentation on our Existing and New Services.
Kanooz Cordially Welcomes all your
Communication and Queries”
DESIGNED BY
KANOOZ BUSINESS DEVELOPMENT TEAM
IDEA COURTESY BY
KANOOZ MANAGEMENT