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    F ULL -DEPTH ASPHALT CONCRETE

    PAVEMENT Wong Y.D., Chen M.J.

    School of Civil and Environmental EngineeringNanyang Technological University

    01.2012

    1

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    1. Background

    2. Mix type selection

    3. Structural design

    2

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    1. Background

    Outstanding benefits

    Long structural life

    over5

    0 years of service lifeOnly periodic resurfacing is required

    Cost-effective

    R educe construction time

    Eliminate expensive structuralmaintenance during the whole life-cycle

    decrease user delay costs for relevantmaintenance activaties

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    2. Mix type selection

    wearing course

    capping layer

    intermediate layer

    base layer

    Structural layers

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    2. Mix type selection

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    w earing course

    directly contact with tyre loadings & climate conditions

    requirements

    R utting resistant

    Impermeable

    Wear resistant

    recommendation

    crushed aggregate

    polymer modified asphalt

    PG rank: one rank higher

    OGFC: for special needs insafety

    (details in notes)

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    2. Mix type selection

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    intermediate layer

    upper pavement layer, subjected to high stress andencounters the problem of rutting

    requirements

    R utting resistant

    Durable

    recommendation

    crushed aggregate

    dense graded mixtures

    fine-graded mixtures

    (details in notes)

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    2. Mix type selection

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    base layer

    the maximum tensile strain appears at the bottom of asphalt layer, i.e. base layer

    requirements

    Fatigue resistant

    Durable

    recommendation

    coarser mix (economical)

    increased thickness

    (details in notes)

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    2. Mix type selection

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    capping layer

    a layer to protect the base layer, which is exposed to thewet conditions of surrounding soil

    requirements

    improve drainage of ingressed water

    cut off pore pressurefrom drawing up groundwater

    recommendation

    a layer of sand or gravelpaved between subgrade andbase layer

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    2. Mix type selection

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    Recommended mixture types

    Pavementlayer

    Mixture typeThickness

    (mm)R emark

    Wearingcourse

    Fine, Dense

    20-40Crushed aggregates,

    polymer modifiedasphalt

    Stone Mastic Asphalt (SMA)

    OGFC

    Intermediatelayer Fine, Dense 60-100 Crushed aggregates

    Base layer Coarse, Dense 75-100Capping

    layerSand, gravel 10-20

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    3. Structural design

    Two major distresses:Bottom up fatigue cracking tensile strain at the bottom of

    asphalt concrete layerStructural rutting compressive strain at the top of subgrade

    Perpetual Pavement Design Concept (David and Kent)

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    3. Structural design

    1 fatigue cracking

    Fatigue theory

    High Strain = Short LifeLow Strain = Unlimited Life

    UnlimitedFatigue

    Life

    Fatigue Life

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    3. Structural design

    Test Curve

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    3. Structural design

    1 fatigue cracking

    Monismith & McLean: Technology of Thick Lift Construction:Structural Design Considerations, 1 97 2 AAPT

    Carpenter, Shen & Ghuzlan: A Fatigue Endurance Limit forHigh w ay and Airport Pavements Interstate Route 7 10, 2003Technical Memorandum TM UCK PRC 99 -3

    Endurance limit: 7 0 micro(tensile strain at the bottom of asphalt

    concrete layer)

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    3. Structural design

    2 Structural rutting

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    200 5 TRL (Transport Research Laboratory) Report

    Monismith & Long: Overlay Design for Crack and SeatedPortland Cement (PCC) Pavement, 1 999 TRB

    Endurance limit: 200 micro(compressive strain at the top of

    subgrade)

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    3. Structural design

    Modelling : evaluate the different combinations of layer thickness andmixture type (modulus)

    Pavement layer Mixture type ***Modulus Thickness (mm) *Strain t **Strain c

    Wearing courseFine, Dense E11

    H1=20,30,40

    70 micro 200micro

    SMA E12

    OGFC E13

    Intermediatelayer

    Fine, Dense E2 H2=60,80,100

    Base layer Coarse, Dense E3 H3=75,100

    Subgrade E4

    * strain t: tensile strain at the bottom of asphalt concrete layer** strain c: compressive strain on top of the subgrade*** E11, E12, E13: modulus values of the material used in the wearing course, with respect to fine-

    graded mixture, SMA, OGFC.

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