fuelling progress through technological excellence and domain … · 2020. 3. 6. · icpro...

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Fuelling progress through Technological Excellence and Domain Expertise.

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  • Fuelling progress through Technological Excellence

    and Domain Expertise.

  • 2

    Empower your business with cutting-edge Automation & Digitalization.

    How to Digitalize your factory

    ICPro Solutions pvt. Ltd is a Leading Solution Provider company for Food / Pharma / Water / Oil & Gas Industry with Automation & Digitalization services which optimizes production and ensures operational stability. More than a decade IC Pro has provided Automation & IT services with Instrumentation, Safety, Control and Software products & solutions to our global clients spanning Asia pacific, Middle east, Europe and America. Our key focus is to empower our customers with customized turnkey services and business solutions through state-of-the-art technology.

    Our portfolio of solutions and services includes Instrument & Control detailed engineering, Control & Safety system design and development, System integration, Application Software development, Infrastructure management services, Outsourcing, Cloud Computing, Data Analytics, Industry specific products implementation & Support & Training. Our solution-based approach solve business problems more intelligently and efficiently.

    IC Pro helps its clients in digitalizing their factory / industry by providing solutions with latest technology / system upgrades. First up in the digitalization process is mechanizing the process using hydraulic, pneumatic, or electrical control systems. The journey then progresses to capturing information from the physical world (the physical to digital realm) by sensors connecting to equipment and transmitting data generated in the field using IoT networks. This helps to respond to field conditions and monitor operations remotely with speed and accuracy. The next set of milestones can be achieved when a company breaks operational silos between disciplines, realizes hidden productivity gains, improves the usability of data, and identifies new areas of value creation. For this, the transformation should progress from integrating diverse data, analysing and visualizing data using new-age computers and platforms (for example, Virtualization and data analytics) to augmented decision-making (for example AI and machine learning).

    We at IC Pro, provide you the complete range of solutions to Automate & digitalize your Industry by offering cost effective and value-added products and services.

  • 3

    PRODUCTS, SOLUTIONS & SERVICES We offer

    Industrial Control / Safety / Measurement / Quality Systems1. Control & Safety Systems:

    Distributed control systems (DCS) & PLC based Control systems, Integrated Control & Safety Systems (ICSS), Emergency Shutdown Systems (ESD), Fire and Gas Detection systems, Data loggers etc. Systems & Solutions provided: Siemens, Rockwell, Schneider, GE, Mitsubishi & Honeywell

    2. Data Acquisition, Monitoring & Reporting: Supervisory Control and Data Acquisition systems (SCADA), Human Machine Interface (HMI) systemsSoftware & Solutions provided: PCS7, WINCC, FTView SE, Wonderware Intouch, Iconics Genesis 32, Intellution I-Fix , NI Labview

    3. Inspection/ Identification / Quality SystemsInspection Systems (Vision / Laser systems)Asset / Inventory Management / Tracking systems (Barcode / RFID based systems)Product Quality testing (End of Line Testing / Controller / Control Panel testing)

    INDUSTRY

    AUTOMATION

    USER INTERFACE

    PLANT

    PROCESS

    FIELD

  • 4

    Electrical / Pneumatic Panels1. Schematics / GA/IGA 3D Designing

    of Electrical / Pneumatic Panels3D design of Electrical / Pneumatic panels using Solid works 3D / E-Plan P8 / Autocad

    2. Engineering / Manufacturing / Supply / Installation of Control / MCC / Pneumatic PanelsControl/ MCC/ Distribution / Pneumatic panels Manufacturing, Testing and Installation at field

    3. Engineering / Manufacturing / Supply / Installation of Hazardous area PanelsZone-1/2 hazardous area Electrical systems using Purge controllers and Ex-d enclosures

    Industrial Infrastructure Management Services1. Optimizing and upgrading the existing Server & Storage Management, Network & Security Management for Production monitoring

    & Supervisory systems

    2. Virtualization of the IT systems using VMware vSphere, Configuring HA, FT and DRS

    3. Setup and maintain basic infrastructure required for system hardware/software firmware, service packs, patch updates

    Industrial Software 1. Process Historian – PI Historian, FT Historian, SIMATIC Process Historian, Wonderware Intouch Historian

    2. Batch Management solutions – Simatic Batch, FT Batch, Wonderware InBatch

    3. Asset Management Solutions (EAM)

    4. Trace & Track software – Finpro

    Field Installation & Commissioning1. Installation - Installation of Electrical / Control / Pneumatic panels and field Instruments as per the international / domestic standards

    2. Cabling / Trunking - Cable tray laying, Power & Instrument cable laying and Terminations

    3. Testing- Testing of Power & Network Cabling including Megging and Loop testing

    4. I/O Test & Commissioning – PLC Input / Output tests, Safe chart / C&E chart testing, Control loop testing

  • 5

    Digitalization

    1. Data Analytics – Quality management, Predictive

    maintenance & Supply chain optimization

    2. Digital Twins – Virtual plants software models for Plant

    Start-up, Shutdown, Abnormal conditions simulation and

    Operator training

    3. AI /Machine learning – Improve decision making

    E�cient supplier network that enablesoptimized decision-making

    Smart Supply Network

    Advanced robotics and 3D printingcomplement processes

    Digital-physical systems

    Integrated sensors in processstream data countinuously

    loT-enabled

    Real time analytics with ownengine for decision-making

    Ai-enabled

    Products carry informationto manufacture themselves

    Smart products

    Industrial Internet of Things (IIoT)• Products:

    Wireless Torque measurement smart deviceWireless Vibration measurement smart deviceWireless Smart Controllers

    • Solutions: Shaft Torque and temperature monitoring using strain measurementSmart Predictive Maintenance Solution for Motor Operated system (Temperature, Vibration, Humidity etc.)Solution Architecting for Smart manufacturing and Data Monitoring

    Controlling PLC

    Drive Sensorsand Actuators

    Barcodescanner

    Compter, Serveror edge gateway

    Industrial network with UPC UA and/or MQTT

    WirelesTransmitter

    WirelessReceiver

    StrainGaugeBridge

    PowerBattery

    Shaft

    Data send to PC

    Controlling PLC

    Drive Sensorsand Actuators

    Barcodescanner

    Compter, Serveror edge gateway

    Industrial network with UPC UA and/or MQTT

    WirelesTransmitter

    WirelessReceiver

    StrainGaugeBridge

    PowerBattery

    Shaft

    Data send to PC

    Industrial Data Connectivity & Security• Products:

    Wireless gateway communication modules for protocol conversionProtocol Converters – Profibus, Ethernet, Fieldbus, DeviceNet, ControlNet, Modbus, EtherCAT, IO-Link, BACnet, CAN-busOPC Client / Server software – OPC-UA/DA/HAIndustrial IT systems Fire walls & Managed network setup for protection of Systems and Data

    CLOUDANALYTICS

    CONNECTIVITYEDGECOMPUTING

    EDGECOMPUTING

    SENSORSDEVICES

    SENSORSDEVICES

    SENSORSDEVICES

    SENSORSDEVICES

    INTERNET INTERNET ROUTER SWITCH FIREWAL INTERNALNETWORK

  • 6

    Projects executed for Food, Pharma, Water, Oil & Gas Customers F

    ood

    & Br

    ewer

    ies P

    roje

    cts

    CIP system Blending Automation process Process Water management

    Phar

    ma

    Proj

    ects

    WFI Critical Control Parameters (CCP ) Cell Culture

    Wat

    er P

    roje

    cts

    Oil

    & G

    as P

    roje

    cts

    Proc

    ess

    Skid

    s

    Water Distribution Stations Trends and GhraphsChemical Dozing system

    WDS - 1

    Well Head ControlsICSS HMI Systems

    In line Blending System Chemical Dozing system Process Skid

    Crude Oil Metering System

  • 7

    Standards (UL / IEC / CE)

    1 32

    Follow standards in Design, Product

    selection and Manufacturing

    Follow UL standards in Design and

    Building panel for North America

    Follow CE standards in Design and

    Building panel for Europe

    Innovation

    Quality

    Safety

    Well trained and experienced team for panel wiring, assembly & testing

    High class facility for assembly, integration and testing

    Well defined process and execution of the job for higher efficiency & on time delivery

    Innovation, Standards, Quality & Safety in Manufacturing of Industrial Panels

    We follow OSHA (Occupational Safety and Health Administration)

    standards at our work place. We are committed to providing a safe working

    environment, protecting our people, property and products being

    manufactured at all times.

    Design and develop panel drawings and wiring diagrams using advanced engineering software like Solid works 3D, E-Plan Electric P8 & AutoCAD based on Customer choice

    Integrate your Panel design to your 3D model of machine

    Electrical parts/ Wires/ Cables/ Harnesses in 3D representation

    Plan specific locations and paths and verify the utilization in advance

    Identify panel size, cable duct utilisation & cable routing at an early stage to reduce error & wastage

  • Our Clients

    Engineering CentreUnit No. 402,4th Floor, Brigade Rubix,#20, Yeshwanthpur Hobli,HMT Campus,Bangalore - 560022

    SINGAPOREE-Centre@Redhill,3791 #08-27,Jalan Bukit MerahSingapore – 159471

    DUBAIPlot No. 243-186, Office No.: 16, P.O. Box: 119396, AI Qusais Ind. Area - 02, Dubai, UAE

    FactoryBuilding No. 4/2, 21-D,2nd Phase,Peenya Industrial Area,Bangalore - 560058

    Partners:

    [email protected], [email protected] www.icpro.in+91-80-2972 3300 / 01 / 02

    Our Facilities:

    1. Engineering Design Centre – Brigade Rubix, HMT Factory Main Road, Yeshwantpur Hobli, Bangalore, India

    2. Factory / Panel shop for Manufacturing, Assembly and Testing – Near NTTF, Peenya 2nd Phase, Bangalore, India

    3. Service / Training Centre - Near NTTF, Peenya 2nd Phase, Bangalore, India

    Manufacturing Panel shop Training Centre

    Digitalization & Automation Solutions Testing Facility IIOT / Software engineering Centre