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Fuel Performance:Integrating CMS with NNLs ENIGMAA.S. DiGiovine, S. TarvesA. Worrall, R. Gregg, (National Nuclear Laboratory, UK)
2010 US Users Group MeetingOmaha, NE May 24-26, 2010
Outline
• Fuel Performance Issues
• CMS Capabilities
• ENIGMA (National Nuclear Lab, UK)
• ONUS - ENIGMA/CMS Integration
• Summary
May 2010 US Users Group Meeting - OPPD
What is the PCI Phenomenon?• When power in a rod increases, becomes prone to PCI (pellet clad
interaction)– Induces “stress corrosion cracking” (SCC)
1. Power increase causes a differential thermal expansion in the clad → tensile stress in the cladding (“hoop stress”)
2. A certain power level is also necessary for fuel to fail → indication that high fuel temp. required and release of aggressive, volatile fission product e.g. iodine makes crack tip brittle
3. Failure is not immediate → suggests crack has to develop and propagate → have to be held at power for a period of time
• Power increases alone are insufficient– This has been proven by experimental results with very high increases in rod powers
Requires fuel performance code PLUS power history – look at “concentrated hoop stress” and “crack length”
Stress
Corrosion
Cracking
May 2010 US Users Group Meeting - OPPD
Fuel Performance Issues:INPO PCI Initiative (SOER 07/004)
• Impose local power monitoring to avoid PCI
• Implement operational guidelines to avoid
operating practices that increase PCI
vulnerabilities
May 2010 US Users Group Meeting - OPPD
Fuel Performance Basics
May 2010 US Users Group Meeting - OPPD
Fuel/Clad Mechanics
PCMI
Determine Power
Distribution
Fuel/Clad Temperature Distribution
Fission Gas Release Model
Radioactive Gap Inventory
Failure Probability Rod
Internal Pressure
Input Data Define Geometry
Fuel Performance Parameters of Interest
• Calculation against design and licensing criteria:– fuel centreline temperature
– rod internal pressure
– clad stress
– clad strain
– rod growth
– clad fatigue and ratchetting
May 2010 US Users Group Meeting - OPPD
Studsvik Capabilities :Assessing Fuel Performance
• SIMULATE – PCI Extension Module– Account for fuel conditioning and deconditioning on a pin by pin basis
(not node, not “hot pin”)
• CMSOps – Reactivity Management and Operational Support
– Guidance to preclude PCI failures during power maneuvers– Project planned power maneuvers (before actual maneuver occurs)
• GARDEL – Online Monitoring– Ensure compliance within PCI limits during operations– Preclude PCI failures during power maneuvers
May 2010 US Users Group Meeting - OPPD
Fuel PerformanceCapabilities of NNL’s ENIGMA• Thermo-mechanical fuel performance code
– stress and strain evolution in fuel and clad
– temperature evolution in fuel and clad
– stable and short-lived fission product release
• Applications– fuel: UO2, MOX, Gd, IMF, Thorium, wafer fuel, ...
– clad: Zircaloy-2, Zircaloy-4, advanced alloys
– PWR, BWR and some test reactor conditions
• Validation– temperature, pressure, FGR, dimensional changes, corrosion, etc
May 2010 US Users Group Meeting - OPPD
NNL’s Fuel Performance Capabilities:ENIGMA
• 527 rod irradiations currently included
• Test reactor irradiations– Halden: 18 separate IFAs
– Risø: 1st, 2nd & 3rd fission gas projects
– Studsvik: Various ramp projects (e.g. Trans, Inter)
– BR3/BR2: Tribulation, GAIN, GAP, PRIMO Callisto projects
– High Burnup Effects Program
– NFIR program
• Commercial reactor irradiations– Various American and European PWR datasets
May 2010 US Users Group Meeting - OPPD
ENIGMA Benchmarking – Number of Irradiated Rods Modeled vs. Exposure
May 2010 US Users Group Meeting - OPPD
Exposure (GWd/t)
No.
of R
ods
Whole Core Fuel Performance Applications
• Used by core designer to perform preliminary fuel performance assessment quickly
• Example: assess fuel performance of MOX fuel in an AP1000 and Sizewell B
• High rod internal pressures alleviated through various design and operational changes
• annular fuel, longer plenum volume
May 2010 US Users Group Meeting - OPPD
Rod Internal Pressure:MOX zoning surrounding guide
tubes
ONUS Example – Clad Hoop Stress
May 2010 US Users Group Meeting - OPPD
• Indicates pins more “susceptible” to PCI
• Shows bi-modal nature of clad stress
• Coolant to clad pressure
• Pellet to clad pressure
ONUS Example – Rod Internal Pressure
May 2010 US Users Group Meeting - OPPD
PWR PCI Operations ExampleNear EOC Load Swing
May 2010 US Users Group Meeting - OPPD
PCI Allowed Power
Actual Power
ONUS – Computational Configuration
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CMS Model
SIMULATE Pinfile
NEXUS: automated ENIGMA input generation
NEXUS: executes/collates ENIGMA results
Presentation of Pin-by-pin ENIGMA results provided in
format governed by customer
•The “ONUS Cloud” features/benefits• Hosted solution
• Controlled environment for QA
• Results presented via GUI
• No computational burden on end-user
• Entire analysis of all pins in the entire core takes less than 10 minutes
ONUS- Benefits of combining CMS with ENIGMA
• Eliminate uncertainties associated with approximation models
– E.g., limiting pin, bounding history– E.g., LHGR ramp rates– E.g. ,“snap-shot” of ∆kW/ft
• Explicit pin-by-pin thermo-mechanical fuel performance analyses (detailed pin power history from CMS, fuel performance assessment from ENIGMA)
– Explicitly evaluate and monitor power operations/maneuvers (and projections before they actually occur)
– Taking account of history of the fuel e.g. closure of pellet-clad gap, reduction in thermal conductivity, etc.
May 2010 US Users Group Meeting - OPPD
Summary
• Detailed (pin by pin) thermo-mechanical fuel performance via ENIGMA analysis using CMS pin histories now available
• Applicable in core design phase, and during plant operation
• Hosted solution available
References:1. “ONUS”: ON-line fUel performance Surveillance – Linking Studsvik’s CMS with UK NNL’s ENIGMA-B,” A. Worral (NNL) A.
DiGiovine (Studsvik), Advances in Nuclear Fuel Management IV (ANFM 2009) Hilton Head Island, South Carolina, USA, April 12-15, 2009, American Nuclear Society
2. “Highly Detailed PCI Evaluations of Actual Operating Power Maneuvers at Southern Nuclear,” A. DiGiovine, et. Al., 2010 LWR Fuel Performance Meeting/TopFuel/WRFPM (TOPFUEL) Orlando, Florida, USA September 26-29, 2010 – to be published
May 2010 US Users Group Meeting - OPPD
May 2010US Users Group Meeting -OPPD