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54
Starting from Serial No.: WAREWASHERS INSTALLATION AND OPERATION INSTRUCTIONS (original instructions) REV. 01.12.2010 8655 1268 FTN/FTP SERIES (PROTRONIC)

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Page 1: FTN/FTP serIes · 2014-11-13 · FTN/FTP serIes (PrOTrONIC) 2 01.12.2010 BA-21853-002-GB GB IMPOrTaNT NOTes ... If a starch attack system is built in, the supplier must ensure compliance

Starting from Serial No.:

WareWashers

INsTaLLaTION aND OPeraTION INsTrUCTIONs

(original instructions)

reV. 01.12.20108655 1268

FTN/FTP serIes(PrOTrONIC)

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2 01.12.2010 BA-21853-002-GB

GB IMPOrTaNT NOTes

Use IN aCCOrDaNCe WITh reGULaTIONs:

The machine is an item of technical work equipment that is solely intended for use in a work environment.

The machine is intended exclusively for cleaning dishes, plates, cups, glasses, cutlery, trays and bak-ing sheets etc.

Do not use for electrically heated cooking and heat conservation appliances.

saFeTY:

If a starch attack system is built in, the supplier must ensure compliance with all relevant safety rules and regulations, thus reliably preventing the concentrated detergent coming into contact with the skin or eyes !

Ensure that the operator wears tight-fitting clothing to prevent trapping hazard by the conveyor.

Never hose down the outside of the machine with a hose or high-pressure cleaner.

The “attention” symbol is shown beside instructions that are essential for safe operation of the machine. Please read these passages thoroughly.

LIaBILITY:

Installations and repairs which are not carried out by authorized technicians, the use of parts other than original spare parts or any technical modification to the machine not authorized by the manufacturer will render the warranty set out in the standard conditions of sale invalid.

IMPOrTaNT:

This Instruction manual is written for machines with an operating direction from left to right. For machines with an operating direction from right to left, the same information applies but with opposite handling directions.

Depending on the options and features of the machine, the indications on the display may vary. The display shown in this manual corresponds to a three-tank machine with prewash.

MaChINe NOIse LeVeL:

The machine noise level is ≤ 73 dB (A)

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BA-21853-002-GB 01.12.2010 3

GBCONTeNTs Page

1. asseMBLY .................................................................51.1. Transport to Installation Location ..........................................................5

1.2. Remove Packing ..................................................................................5

1.3. Alignment at Installation Location ..........................................................5

1.4. Adjusting Machine Height .....................................................................5

1.5. Assembly of Modules ...........................................................................5

1.6. Electrical Cables .................................................................................6

1.7. Fitting the Conveyor Belt ......................................................................7

2. CONNeCTION ............................................................82.1. Electrical Connection ...........................................................................8

2.2. Water Connection ................................................................................9

2.3. Steam or Hot Water Connection..........................................................10

2.4. Exhaust Connection ...........................................................................11

2.5. Dispensers........................................................................................12

3. DesCrIPTION OF The CONTrOL ..............................13

4. FIrsT rUN ...............................................................154.1. Preparation .......................................................................................15

4.2. Filling of Rinse Booster Heater and Tank(s) ..........................................15

4.3. Fresh Water Quantity..........................................................................16

4.4. Checking ..........................................................................................16

4.5. Autotimer (Option) .............................................................................16

4.6. Automatic Starting .............................................................................16

4.7. Temperature Adjustment ....................................................................17

4.8. Detergent and Rinse Aid Adjustment ....................................................17

4.9. Timer “Fill” Adjustment .......................................................................17

4.10. Adjustment of Exhaust System ...........................................................17

4.11. Pressure Switch Calibration (FTP Only) ................................................17

5. OPeraTION .............................................................185.1. Start-up ............................................................................................18

5.2. Switching on the Conveyor/Speed Selection ........................................20

5.3. Eco-Mode (FTP Only) ..........................................................................21

5.4. Draining the Prewash Tank .................................................................21

5.5. Switch-off the Machine .......................................................................22

5.6. Options .............................................................................................23

6. CUsTOMer MeNU ....................................................246.1. General Remarks ...............................................................................24

6.2. Recall of Operating Data ....................................................................26

6.3. Autostart ..........................................................................................27

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4 01.12.2010 BA-21853-002-GB

GB CONTeNTs Page

6.4. Faults ...............................................................................................30

6.5. Information .......................................................................................34

6.6. Options .............................................................................................36

7. PreParaTION ..........................................................40

8. WashING .................................................................418.1. Start Machine ....................................................................................41

8.2. Load Conveyor ..................................................................................41

9. CLeaNING ...............................................................43

10. POsITION OF CUrTaINs ...........................................46

11. heaT PUMP FhP... (OPTION) ....................................47

12. FrOsT PreVeNTION ................................................48

13. TrOUBLeshOOTING .................................................49

14. MaINTeNaNCe ........................................................5114.1. Dishwashers with Heat Pump ..............................................................51

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BA-21853-002-GB 01.12.2010 5

GB1. asseMBLY

1.1. TraNsPOrT TO INsTaLLaTION LOCaTION

– If possible in its packing and on skid.

– Push on rollers.

– Avoid damage to floor, doors.

– Avoid damage to the machine.

– Remove front covers.

– If a fork lift is used, put a wooden frame under the machine.

1.2. reMOVe PaCKING

– Cut steel bands.

– Remove outside carton.

– Remove wooden skid.

– Remove inside packing material and accessories from the machine.

– Inspect machine for possible transport damage.

1.3. aLIGNMeNT aT INsTaLLaTION LOCaTION

– According to the installation plan.

– Observe wall clearance according to the installation plan.

– Consider position of tabling, conveyors, etc.

1.4. aDJUsTING MaChINe heIGhT

– By turning the feet, set the height of the loading platform to 920 mm or to the delivery height of the conveyor components.

– Level out any unevenness in the floor.

– Distribute machine weight equally onto all feet.

1.5. asseMBLY OF MODULes

– If the machine is delivered in separate modules, put largest module in place first and align it.

1.5.1. seaLING TaPe

– No 168 834 must be glued to one of the two connecting surfaces all the way around.

– If there is old sealing on the surface (from the test run), it must be removed first.

– The ends of the sealing tape must overlap at the corners.

20

BA

CED

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6 01.12.2010 BA-21853-002-GB

GB 1. asseMBLY

1.5.2. aDDING NeXT MODULes

– Level the height (see section 1.4.)

– Connect modules using screws M6 x 12 hex. head, washers, lock-washers and nuts (supplied).

– Cut off protruding sealing tape with knife.

– Connect drain pipes.

If further conveyor elements are attached to the machine, it must be ensured that no danger zones arise at the connection points.

1.5.3. TaNK CONNeCTIONs

Connect all washtanks with the overflow pipes.

– Set gasket (A) on the overflow pipe (B).

– Put the overflow (B) from the inside of the tank through the pre-punched hole and tighten it with the nut (C).

– Push coupling (E) over the pipe (D). Attach the pipe to the overflow (B) and connect with the overflow pipe of the opposite wash tank.

1.5.4. TraNsPOrT FeeT (IF FITTeD)

Must be removed and returned to HOBART.

1.6. eLeCTrICaL CaBLes

Must be unrolled and drawn through the front cable channel.

– Connect wires to the terminals of the electrical components.

– Follow the wiring diagram and the labels on wires and terminals.

BA

CED

BA

CED

BA

CED

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BA-21853-002-GB 01.12.2010 7

GB

1.7. FITTING The CONVeYOr BeLT

– Remove the chain between conveyor shaft and transport motor (end of the machine).

– Place rolled conveyor belt on the exit end of the machine and draw it through the machine in the direction of the loading section.

DIRECTION OF WORK

– Connect the two conveyor ends using the conveyor rod.

– Connect rollers at both ends and lock on with circlips.

The conveyor belt shown here does not necessarily correspond in all details to the conveyor belt delivered to you, as different conveyor belts may be used depending on the specific application.

– Tension the conveyor at the loading section equally on both sides and lock the tension screws (A) with nuts (B).

– Replace chain between conveyor shaft and transport motor.

1. asseMBLY

B A

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GB

2.1. eLeCTrICaL CONNeCTION

Must be carried out by an authorized technician according to the national and local codes. For australia: in accordance with as/NZs3500.1

2.1.1. CheCKING

– Open the control box and take out wiring diagram from the inside of the door.

– The electrical supply must correspond to the data on the name-plate and the wiring diagram.

– Line fuses and cable cross section must comply with the require-ments.

– Supply disconnecting device (main switch with emergency stop function) adjacent to the machine (if not built in).

2.1.2. CONNeCTING

– Draw mains cable (H07-RN-F) through cable gland at the bottom of the control box rear panel.

– Connect wires to main terminals or to main switch (if built in).

– Tighten all terminal screws in the control box (they may work loose during transport).

– Tighten all cable glands.

NOTe: eN 60 335 stipulates that the appliance must be connected to an equipotential conductor. The connecting screw ( ) is locat-ed at the rear of control box beside the cable inlet.

2. CONNeCTION

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BA-21853-002-GB 01.12.2010 9

GB

2.2. WaTer CONNeCTION

Must be carried out by an authorized technician according to the national and local codes. The machine must be operated with potable water. For water with an extremely high mineral content, an external demateri-alization unit is strongly recommended.

2.2.1. GeNeraL INFOrMaTION

– Connect water supply and drain pipes according to installation plan.

– Line strainer and air gap are fitted to the machine as standard.

2.2.2. Fresh WaTer sUPPLY FOr rINsING

– DN 20 (3/4")

– Should be soft (up to 4° Clarke, resp. 0.5 mmol/l).

– Must be cold if condenser is fitted.

– Line flow pressure 1.5 - 6 bar at ~ 500 l/hr.

– Provide shut-off valve on site.

2.2.3. Fresh WaTer sUPPLY FOr TaNK FILLING

– DN 20 (3/4")

– Should be soft (up to 4° Clarke, resp. 0.5 mmol/l) and warm (50 - 60°C).

– Line flow pressure 1.5 - 6 bar.

– Provide shut-off valve on site.

2.2.4. DraIN CONNeCTION

To be connected to site drain:

– Common drain DN 50 (HT pipe).

– Equip the floor drain of the scullery with an odor trap (siphon).

2. CONNeCTION

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GB

2.3. sTeaM Or hOT WaTer CONNeCTION

Must be installed by an authorized technician and in accor-dance with local regulations.

NOTe: On site, make sure that the pressures and temperatures for the heating medium given in the installation plan cannot be exceeded.

2.3.1. GeNeraL INFOrMaTION

– Connect supply and return pipes according to installation plan.

– All connections are equipped with necessary fittings and valves as standard.

2.3.2. INsULaTION

– All pipes should be insulated.

– Insulating material should be water, heat and shock proofed.

2.3.3. aDJUsTMeNT OF MaNUaL shUT-OFF VaLVe

with flow reducer for steam and hot water supply

– The built-in manual shut-off valve is equipped with an adjustment device to limit the heating supply medium. A special tool is necessary for adjusting the valve-seat.

– The correct adjustment is very important, particularly for higher pressures, and therefore must be carried out by a HOBART-trained service technician before first run or when changes are made to the plant on-site.

– The optimum adjustment is achieved when the nominal temperature of the booster can just be held during continuous operation while the valve is opened to maximum.

– If the valve is opened too far, pressure shocks may occur when the solenoid valve closes. This could cause damage to the installation.

– If the valve is closed too far, the required heating-power cannot be achieved.

2. CONNeCTION

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BA-21853-002-GB 01.12.2010 11

GB

2.4. eXhaUsT CONNeCTION

– The responsible ventilation engineer must be consulted with regard to connection.

– Please pay attention to notes on the service drawing.

2.4.1. eXhaUsT PIPeWOrK

– Leave a distance (approx. 10 cm) between machine exhaust and site channel or connect special exhaust stack (option).

– Use additional ventilation fan, as the built-in ventilator has no compression.

– The volume of air to be evacuated from site has to be larger than the volume of air of the machine (see installation plan).

– To prevent corrosion damage, provide exhaust channel in stainless steel or synthetic material.

– In case of extremely low temperatures: Provide insulation and anti-freeze shutter.

Case 1:

With vent hood (available as an option from HOBART).

Connected to site exhaust channel (see diagram). For suction values, see installation plan.

Case 2:

With vent hood (available as an option from HOBART).

Connected via horizontal piping to the outside (see diagram).

– With built-in additional fan (A).

– Provide a frost guard (B) (if required).

– Provide a self closing louvre (C) at the outlet (if required).

– The duct work should be made from CrNi or plastic material to prevent corrosion problems.

– A voltage-free contact is provided in the machine control box to control the external fan.

10 cm

250

250

200

A

B C

2. CONNeCTION

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12 01.12.2010 BA-21853-002-GB

GB

Case 3:

With vent hood (available as an option from HOBART).

Connected via vertical piping to the outside (see diagram).

– With built in additional fan (A).

– Provide a frost guard (B) (if required).

– Provide a roof seal (D) at the duct work.

– Provide a cover (E) at the duct work outlet.

– The duct work should be made from CrNi or plastic material to prevent corrosion problems.

– A voltage-free contact is provided in the machine control box to control the external fan.

2.4.2. eXhaUsT INTO The rOOM

Only possible in connection with Heat Pump System and sufficient room ventilation.

Avoid condensate damage by mixing exhausts from vent outlet of the machine, directly with room air (air distributor).

2.5. DIsPeNsers

For detergent and rinse aid

– Normally, dispensers and controls are delivered and installed by the detergent and rinse aid suppliers.

– Install dispensers, controls and containers in such a way that they are easily accessible, easily visible, easy to service and do not disturb machine operation.

– Connection (A) for rinse aid is provided on the rinse water pipe above the rinse booster heater (R 1/8" inside).

– Terminals (230 V~) are provided in the control box (see wiring diagram).

NOTe: Please see separate installation instructions.

NOTe: It is recommended that dispensers and their controls are not fitted directly to the machine!(Thermal insulation could be damaged.)

NOTe: Use only commercial detergent and rinse aid (suitable for professional and industrial operations). Please pay attention to the manufacturer's safety instructions.

250

200

A

E

B

D

min

. 30 c

m

2. CONNeCTION

A

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BA-21853-002-GB 01.12.2010 13

GB3. DesCrIPTION OF The CONTrOL

The HOBART Protronic III display is a display with touchscreen function. Certain functions can be viewed or activated by touching the display. Basic functions, such as Machine ON/OFF, Transport ON/OFF and the opening of the drain valves, are operated via the four function buttons. The diagrams (temperature, symbols) are shown as examples and can differ according to model.

62°C64°C78°C65°C48°C

Eco

FUNCTION BUTTONs

Menu button

If machine is switched ON: Pushing the button opens the customer menu.

If machine is switched OFF: Pushing the button displays the serial number of the dishwasher.

Pushing the button again closes this dialog.

sTarT button

This button has several functions:

MaChINe ON/OFF

Briefly pushed: Switches on the machine. Fill, exhaust and heating will start automatically Pushed for 3 s: Switches off the machine.

CONVeYOr ON / sPeeD seLeCTION

Switches on the conveyor, wash, rinse and dryer. By pushing the button repeatedly, conveyor speed may be changed.

Conveyor OFF button

Switches off the conveyor, wash, rinse and dryer.

Drain button

Pushed for 2.5 s: The tanks of prewash and pumped rinse will be drained. Pushed for 5.0 s: Machine will be drained completely.

Briefly pressing this area calls up symbol legend

Display with touch screen

Choice box options (see section 5.6. and section 5.3.)

Function buttons

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GB 3. DesCrIPTION OF The CONTrOL

DIsPLaY

sTarT / Operating status

Conveyor ON: Push briefly.speed selection: Push repeatedly.Machine OFF: Keep pressed for 3 seconds.

The color of the START symbol changes depending on the operating status:

GreeN flashingGreeN BLUe BLUe flashingreDGreeN/reD alternatelyBLUe/reD alternately

= Machine will be filled and/or heated = Machine is ready for operation (Stand-by) = Wash ON = Machine will be drained (drain cycle started) = Fault = Doors open / Table end switch activated = Temperatures below set value / Wash ON

Temperature Indication

Sym

bol "

blue

" = a

ctiv

ated

Prewash tank Current temperature

Wash tank 1 Current temperature

Wash tank 2 Current temperature, if installed

Wash tank 3 Current temperature, if installed

Pumped rinse Current temperature, FTP models only

Final rinse Current temperature

Demi rinse Current temperature, if installed

Dryer Current temperature

Heating on

Float switch Fill level of tank / break tank

symbols

Conveyor speed 1 / 2 / 3

Filling ON

Drain valve of prewash tank open / pumped rinse tank open

All drain valves open

Hygiene control activated

AutoStart activated

Doors open

Connection failure Control - Display

Service interval reached

Fault/Alarm Pushing the symbol = Fault listing (customer menu)

First run: Automatic check of most important functions in operation. FTP models only.

Choice box Options „blue“ = activated (see section 5.6.)

Clean Assist Fault indication – dosing pump

Pots & Pans program ECO Eco-Mode

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BA-21853-002-GB 01.12.2010 15

GB4. FIrsT rUN

Must be carried out by an authorized service technician to adjust and check machine functions!

4.1. PreParaTION

– Switch off main switch.

– Make sure, detergent and rinse aid containers are filled.

– Open water supply.

– Open control box and switch on all circuit breakers and motor protection switches.

exception: if an electrical rinse booster heater or a separate fill booster (option) is installed, make sure that respective sealed protection switch is switched off (see wiring diagram).

– Close inspection doors.

– Switch on main switch.

4.2. FILLING OF rINse BOOsTer heaTer aND TaNK(s)

rINse BOOsTer: – Press the contactor for the pressure pump of fresh water storage

tank until water sprays out of the rinse nozzles.

– Check if all rinse jets spray correctly. If not: Remove rinse arms and clean nozzles.

seParaTe FILL BOOsTer (OPTION): – Push the Menu button and choose “Service menu” (see section

6.1.1.).

– Choose “Configuration” and deactivate the Fill booster .

– Switch on machine (push START button).

– As soon as water flows from the water inlet into the wash tank, switch off machine (push START button for 3 seconds).

– Reactivate the Fill booster .

– Switch off main switch.

eLeCTrICaLLY heaTeD MaChINe: – Remove the red sticker from the protection switch of rinse booster

heater/separate fill booster (A) and switch on protection switch (B).

sTeaM-/hIGh PressUre hOT WaTer heaTeD MaChINe: – Open shut-off valves.

– Close control box.

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GB 4. FIrsT rUN

– Switch on main switch and push the Machine START button.

After reaching the correct water level, filling switches off automatically and the tank heating(s) switch(es) on.

When set temperatures are reached (the START symbol on the display illuminates GREEN), the machine is ready for operation.

4.3. Fresh WaTer QUaNTITY

The fresh water quantity is adjusted at the factory and may not be changed.

If a new adjustment is needed, please call the after-sales service.

4.4. CheCKING

– Direction of rotation of motors (see direction sign):

• Drive motor

• Pumps

• Dryer (if fitted)

• Extraction

– If a motor runs against the indicated direction, interchange 2 of 3 phases at the terminal.

– Check and eliminate potential leakages.

• Drain pipes

• Heating pipes, water pipes

• Machine housing, tank floor, extractor plant

– Put all panels back into place.

4.5. aUTOTIMer (OPTION)

Preset at the factory.

Wash, rinse and dryer (if fitted) will only run if there is washware in the machine. These functions switch off automatically if no further washware follows.

Exhaust air fan, dryer fan, and drive run on in a time-controlled manner. The delay times can be adjusted by authorized service technicians.

4.6. aUTOMaTIC sTarTING

Time and “Switch-on” time will be pre-adjusted by the Service technician during installation.

To change the “Switch-on” time: See menu „AutoStart“ (see section 6.3.).

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BA-21853-002-GB 01.12.2010 17

GB4. FIrsT rUN

4.7. TeMPeraTUre aDJUsTMeNT

Temperatures are pre-adjusted at the factory.

If adjustment is needed, please call the after-sales service.

4.8. DeTerGeNT aND rINse aID aDJUsTMeNT

Should be done by the detergent and rinse aid supplier.

4.9. TIMer “FILL” aDJUsTMeNT

The timer is pre-adjusted at the factory.

If adjustment is needed, please call the after-sales service.

4.10. aDJUsTMeNT OF eXhaUsT sYsTeM

This work must be carried out by an authorized service techni-cian!

For details of the exhaust air quantity required on site, consult the instal-lation plan.

If adjustment is needed, please call the after-sales service.

4.11. PressUre sWITCh CaLIBraTION (FTP ONLY)

See service documentation, alternatively, enclosed service info.

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GB 5. OPeraTION

5.1. sTarT-UP

– Close the inspection doors.

– Open water supply.

– Switch on exhaust ventilation at site.

– Switch on main switch.

The sTarT sCreeN Is DIsPLaYeD.

– Switch on machine.

Automatic fill starts.

When the minimum tank water level is reached, the heating will start au-tomatically. For FTP machines, an automatic check of the most important functions is carried out (see section 5.1.1.).

ON The DIsPLaY aPPears:

The START symbol flashes green.

As soon as the symbol changes to a green steady light, the machine is ready to operate.

ON The DIsPLaY aPPears:

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BA-21853-002-GB 01.12.2010 19

GB5. OPeraTION

5.1.1. sTarT-UP FOr FTP-MODeLs

The machine automatically checks the most important functions.

After the machine has been switched on and the wash tanks are filled, the automatic check starts.

ON The DIsPLaY aPPears:

During inspection, the “Check” symbol is shown.

Check running = green “Check” symbol

Fault found = red “Check” symbol

If no fault is detected and the START symbol changes to a green steady light, the machine is ready to operate.

If a fault is detected, an error message appears. Follow the instructions on the display and correct the fault (see also section 6.4.).

5.1.2. OPeraTING TeMPeraTUres

The operating temperatures of FTP machines are significantly different from those of FTN machines.

FTN FTP

Prewash 45 − 55 °C 45 − 55 °C

Main wash min. 60 °C 63 − 70 °C

Pumped rinse 60 − 65°C 70 − 80 °C

Final rinse 80 − 85 °C 62 − 65 °C

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5.2. sWITChING ON The CONVeYOr/ sPeeD seLeCTION

Can be carried out via the buttons or via touch screen.

– Briefly push the START button or the START symbol.

Transport, wash, rinse and dryer start.

Machines with Autotimer: Wash, rinse, and drying will be switched on by incoming washware (see customer menu „Autotimer function“ (see section 6.6.3.)).

Depending on model, the dishwasher is provided with one, two or three conveyor speeds.

– To change the conveyor speed, push START button or START sym-bol repeatedly.

The selected speed is displayed on the screen.

Via the option “Transport speed locking”, the selected speed can be locked (see customer menu „Conveyor Speed“ (see section 6.6.5.)).

Machines without Autotimer: To save energy during a long interval (cost reduction), it is possible to manually switch off transportation, wash, rinse and dryer.

– Push the Conveyor OFF button.

Machine is in Stand-By mode.

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5.3. eCO-MODe (FTP ONLY)

For light to normally soiled washware, activating this function reduces water and energy consumption. The conveyor speed is automatically set to 1.

– Touch the Eco button in the choice box.

Activation is indicated by the blue colored button.

– Touch button again to deactivate the function.

5.4. DraINING The PreWash TaNK

If the washware is heavily soiled, it may be necessary to drain the prewash tank only.

– Push Drain button (approx. 2.5 seconds).

The prewash tank and pumped rinse tank (if installed) will be emptied.

ON The DIsPLaY aPPears:

The START symbol flashes blue during the drain cycle.

After draining, the tanks will be re-filled automatically.

Eco

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5.5. sWITCh-OFF The MaChINe

When the last piece of washware leaves the machine, it can be switched off.

– Push the Conveyor OFF button.

Transportation, wash, rinse and drying will be switched off.

– Push Drain button (approx. 5 seconds).

All drain valves are opened for approx. 30 minutes, the machine will be completely emptied.

ON The DIsPLaY aPPears:

The START symbol flashes blue during the drain cycle.

The drain valves close automatically after approx. 30 minutes and the START symbol goes out.

ON The DIsPLaY aPPears:

Machine can beswitched OFF

– Switch off machine: Push the START button or START symbol for 3 seconds.

– Switch off main switch.

If autostart is activated (see customer menu „autostart“ (see section 6.3.)), the inspection doors must be closed, all panels must be in place, the shut-off valve at site must be open, and the main switch must be in “ON” position.

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5.6. OPTIONs

5.6.1. POTs aND PaNs PrOGraM (NOT FOr FTP)

By activating this option, the wash pressure is increased and the conveyor speed is changed automatically to speed 1.

– Touch the Pots & Pans button in the choice box.Activation is indicated by the blue colored button.

– Touch button again to deactivate the function.

Never use the Pots & Pans program for cleaning glasses and light washware (breakage)!

5.6.2. CLeaN-assIsT

By activating this option, the interior of the machine will be cleaned.

Empty the machine before activation:

– Empty the machine (see section 5.5.).

– Clean flat strainers and strainer baskets (see section 9.).

– Remove all curtains (except first curtain of entry section hood).

– Push the Clean-Assist button in the choice box.Activation is indicated by the blue colored button.

– After the Clean-Assist program has been completed, the machine can be turned off.

NOTe: In correspondence to the machine size, a reminder to check the chemical container appears at periodic intervals. This mes-sage is acknowledged by turning off the machine.

– If the fill level is low (<2 cm), replace the container.

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6.1. GeNeraL reMarKs

6.1.1. MeNU LeVeLs

The selected menu level is indicated by a grey background.

1/2Operating hours Total Shift

Machine : 0 [h] 0 [h]

Transport : 0 [h] 0 [h]

Wash : 0 [h] 0 [h]

Water consumption

Fill water : 0 [L] 0 [L]

Rinse water : 0 [L] 0 [L]

From left to right:

– Operating data

– AutoStart activation / Clock setting (password-protected)

– Faults and alarm messages

– Information

– Options (password-protected)

– Parameters, service (password-protected)

Depending on the number of menu items (indicated in the upper right-hand corner), it is possible to scroll within the menu by pushing the Forward/Back buttons.

1/2Operating hours Total Shift

Machine : 0 [h] 0 [h]

Transport : 0 [h] 0 [h]

Wash : 0 [h] 0 [h]

Water consumption

Fill water : 0 [L] 0 [L]

Rinse water : 0 [L] 0 [L]

Call up help information (if available) for the selected menu by pushing the ? button.

6.1.2. PassWOrD

Three user levels are specified:

1. User: client Password: 0000

2. User: view Password: 0000

3. User: service Password: ****

The password is input via the touch screen keypad (see section 6.1.3.).

– Touch the input field User.

ON The DIsPLaY aPPears:

– Enter the user name and touch the button to confirm.

1/2Operating hours Total Shift

Machine : 0 [h] 0 [h]

Transport : 0 [h] 0 [h]

Wash : 0 [h] 0 [h]

Water consumption

Fill water : 0 [L] 0 [L]

Rinse water : 0 [L] 0 [L]

CancelOK

Password:

User:

Log on

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– Touch the input field Password.

– Enter the password.

– Push the OK button to confirm the entries.

6.1.3. TOUCh sCreeN KeYPaD

When touching an input field, the touch screen keypad will appear.

NUMerICaL KeYPaD

aLPhaNUMerICaL KeYPaD

As not all keys are available on a single level, you may need to switch between different input levels.

KUND

CancelOK

Password:

User:

Log on

Kunde

********

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KeY FUNCTION

Switch between lowercase and uppercase letters

Letters from A to M (a to m)

Letters from N to Z (n to z)

Digits from 0 to 9

Special characters

Use key to move cursor to the left

Use key to move cursor to the right

Use key to delete the character to the left of the cursor

Use key to cancel the entry, keypad will be closed

Use key to confirm the entry, keypad will be closed

6.2. reCaLL OF OPeraTING DaTa

When the machine is switched on or during operation, it is possible to recall operation data.

– Push the Menu button.

ON The DIsPLaY aPPears:

1/2Operating hours Total Shift

Machine : 0 [h] 0 [h]

Transport : 0 [h] 0 [h]

Wash : 0 [h] 0 [h]

Water consumption

Fill water : 0 [L] 0 [L]

Rinse water : 0 [L] 0 [L]

number of menu items

next menu item

Item 1: Operating hours counter Water consumption (option)

Item 2: kWh counter (option)

Total = hours/consumption since the last reset of the machine.

Shift = hours/consumption since the last switch on.

To exit the menu:

– Push the Menu button.

1/2Operating hours Total Shift

Machine : 0 [h] 0 [h]

Transport : 0 [h] 0 [h]

Wash : 0 [h] 0 [h]

Water consumption

Fill water : 0 [L] 0 [L]

Rinse water : 0 [L] 0 [L]

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6.3. aUTOsTarT

– Push the Menu button.

– Touch menu level “AutoStart”.

ON The DIsPLaY aPPears:

1/2Operating hours Total Shift

Machine : 0 [h] 0 [h]

Transport : 0 [h] 0 [h]

Wash : 0 [h] 0 [h]

Water consumption

Fill water : 0 [L] 0 [L]

Rinse water : 0 [L] 0 [L]CancelOK

Password:

User:

Log on

– Enter user name and password.

– Push the OK button to confirm.

– Touch menu level “AutoStart” again.

ON The DIsPLaY aPPears:

1/2AutoStart 1. AutoStart 2. AutoStart

Monday : 00 : 00 00 : 00

Tuesday : : :

Wednesday : : :

Thursday : : :

Friday : : :

Saturday : : :

Sunday : : :

00 00 00 00

00 00 00 00

00 00 00 00

00 00 00 00

00 00 00 00

00 00 00 00

1/2Operating hours Total Shift

Machine : 0 [h] 0 [h]

Transport : 0 [h] 0 [h]

Wash : 0 [h] 0 [h]

Water consumption

Fill water : 0 [L] 0 [L]

Rinse water : 0 [L] 0 [L]

KUND

CancelOK

Password:

User:

Log on

Kunde

********

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6.3.1. sTarT-UP TIMe seTTING aND aCTIVaTION

For starting the machine automatically, two start-up times can be speci-fied for each weekday (e.g. for early/afternoon shift).

Setting is done by using the input fields Hour/Minute following the weekdays.

– Touch the input fields; the screen keypad will be activated.

– Enter the user name and touch the button to confirm.

– By pushing the check box next to the time input fields, the “Auto-Start” function for this value is activated/deactivated.

Start-up time disabledStart-up time enabled

NOTe: activated autostart is indicated by the symbol on the start screen.

1/2AutoStart 1. AutoStart 2. AutoStart

Monday : 00 : 00 00 : 00

Tuesday : : :

Wednesday : : :

Thursday : : :

Friday : : :

Saturday : : :

Sunday : : :

00 00 00 00

00 00 00 00

00 00 00 00

00 00 00 00

00 00 00 00

00 00 00 00

1/2AutoStart 1. AutoStart 2. AutoStart

Monday : 00 : 00 00 : 00

Tuesday : : :

Wednesday : : :

Thursday : : :

Friday : : :

Saturday : : :

Sunday : : :

00 00 00 00

00 00 00 00

00 00 00 00

00 00 00 00

00 00 00 00

00 00 00 00

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6.3.2. seTTING The CLOCK/sUMMer aND WINTerTIMe

– Push the + button at the bottom of the display (menu “AutoStart”).

ON The DIsPLaY aPPears e.G.:

2/2

Begin of the summertime:

Date: last Sunday

Month: 3

Time (h:m): 2 : 00

Begin of the wintertime:

Date: last Sunday

Month: 10

Time (h:m): 3 : 00

Summer-/ Wintertime Adjustment

22 June 2009 10:11:41

Date / Time setting

LOG OFF

Setting the time and date manually:

– Push the „Date/Time setting“ button.

– Touch the value to be changed; the screen keypad will be activated.

– Enter the new value and touch the button to confirm.

– To save the new value, push the “Set time” button.

seTTING sUMMer aND WINTerTIMe

Via these parameters, the day, month, and time for the automatic switch-ing from winter to summer time and/or summer to winter time is specified.

– Setting the “Month” input field to “0” disables the automatic switch-over.

To exit the menu:

– Push “LOG OFF” or the Menu button.

1/2AutoStart 1. AutoStart 2. AutoStart

Monday : 07 : 15 13 : 00

Tuesday : : :

Wednesday : : :

Thursday : : :

Friday : : :

Saturday : : :

Sunday : : :

00 00 00 00

00 00 00 00

00 00 00 00

00 00 00 00

00 00 00 00

00 00 00 00

2/2

Begin of the summertime:

Date: last Sunday

Month: 3

Time (h:m): 2 : 00

Begin of the wintertime:

Date: last Sunday

Month: 10

Time (h:m): 3 : 00

Summer-/ Wintertime Adjustment

22 June 2009 10:11:41

Date / Time setting

LOG OFF

2/2

Begin of the summertime:

Date: last Sunday

Month: 3

Time (h:m): 2 : 00

Begin of the wintertime:

Date: last Sunday

Month: 10

Time (h:m): 3 : 00

Summer-/ Wintertime Adjustment

22 June 2009 10:11:41

12 2009 32 23 11JuneYear (....)Month Day Hour Minute Second

Set time

LOG OFF 32

2/2

Begin of the summertime:

Date: last Sunday

Month: 3

Time (h:m): 2 : 00

Begin of the wintertime:

Date: last Sunday

Month: 10

Time (h:m): 3 : 00

Summer-/ Wintertime Adjustment

22 June 2009 10:11:41

12 2009 32 23 11JuneYear (....)Month Day Hour Minute Second

Set time

LOG OFF

2/2

Begin of the summertime:

Date: last Sunday

Month: 3

Time (h:m): 2 : 00

Begin of the wintertime:

Date: last Sunday

Month: 10

Time (h:m): 3 : 00

Summer-/ Wintertime Adjustment

22 June 2009 10:11:41

Date / Time setting

LOG OFF

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6.4. FaULTs

In order to correct the fault, please contact a qualified service technician.

In case of fault, the “Attention” symbol is displayed and the START symbol illuminates red.

– Touch the “Attention” symbol or select “Faults” in the customer menu to see the recorded faults.

ON The DIsPLaY aPPears e.G.:

Overview of faults

Faults are automatically differentiated as major or minor and are shown accordingly via a color-coded fault window, as well as traffic lights.

Major fault (red) Minor fault (yellow)

The error messages are displayed in different colors, depending on their status:

reD Fault occurredYeLLOW Fault acknowledgedGreeN Fault is repaired, but not acknowledgedBLUe Line selected/activated

Help text for the selected fault

Acknowledge the message.

1/2Operating hours Total Shift

Machine : 0 [h] 0 [h]

Transport : 0 [h] 0 [h]

Wash : 0 [h] 0 [h]

Water consumption

Fill water : 0 [L] 0 [L]

Rinse water : 0 [L] 0 [L]

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– To correct the fault, information on the cause of the fault can be accessed by pushing the Help button.

ON The DIsPLaY aPPears e.G.:

– Correct fault according to help information.

– After correcting the fault, close the help information.

– Acknowledge the fault by pushing the Acknowledge button.

The faults will be indicated until they are repaired and acknowledged.

To exit the menu:

– Push the Menu button.

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6.4.1. POssIBLe FaULTs

NUMBer MessaGe

H0000 H0001 H0002 H0003 H0004 H0005 H0006 H0007 H0008 H0009

Temperature fault Pre-Wash Temperature fault Wash 1 Temperature fault Wash 2 Temperature fault Wash 3 Temperature fault Pumped Rinse Temperature fault Rinse Temperature fault Dryer Temperature fault Demi Temperature fault Fill Booster Temperature fault THD

H0100 H0101 H0102 H0103 H0104 H0105 H0106 H0107 H0108 H0109

Temperature Control: Check Pre-Wash Temperature Control: Check Wash 1 Temperature Control: Check Wash 2 Temperature Control: Check Wash 3 Temperature Control: Check Pumped Rinse Temperature Control: Check Final rinse Temperature Control: Check Dryer Temperature Control: Demi Temperature Control: Fill Booster Temperature Control: THD

S0000 S0001 S0002 S0003 S0004 S0005 S0006 S0007 S0008 S0009 S0010 S0011 S0012 S0013 S0014 S0015

Motor protection switch pre-wash Motor protection switch wash tank(s) Motor protection switch exhaust/extern Motor protection switch blower Motor protection switch pumped rinse Motor protection switch rinse Motor protection switch transport Motor protection compressor rinse Motor protection compressor tank Motor protection pressure pump Motor protection tank circulation Motor protection ventilator tank circuit/extern Motor protection ventilator rinse circuit Motor protection tray unloading / demagnetizer Motor protection lift up magnet Motor protection tray unloading

S0201 S0202 S0203 S0204

Flow rate control Fill Flow rate control Rinse Flow rate control Demi Waterflow Final Rinse

S0240 S0242 S0243

Stacker full / exit section full Loading tray Stacker not OK

S0250 Transport blocked

S0260 Emergency Switch

S0270 S0271 S0272

Exceeded fill time Tank Exceeded fill time booster Exceeded fill duo tank

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NUMBer MessaGe

S0280 S0281

CleanAssist tank filling CleanAssist dosing

S0290 Doors open / Panels open

S0300 S0301 S0302 S0303

Low pressure Refrigerant tank circuit High pressure Refrigerant tank circuit Low pressure Refrigerant rinse circuit High pressure Refrigerant rinse circuit

S0400 S0401 S0402 S0403 S0404 S0405 S0406 S0410 S0411 S0412 S0413 S0414 S0415 S0416

Prewash system disturbed Wash 1 system disturbed Wash 1 DA system disturbed Wash 2 system disturbed Wash 3 system disturbed Wash system pumped rinse disturbed Rinse system disturbed Prewash system not ready Wash system 1 not ready Wash system 1 DA not ready Wash system 2 not ready Wash system 3 not ready Wash system pumped rinse not ready Rinse system not ready

S0421 S0422 S0423 S0424 S0425 S0426 S0427 S0428 S0429

Failed heating element Prewash Failed heating element Wash 1 Failed heating element Wash 2 Failed heating element Wash 3 Failed heating element Pumped Rinse Failed heating element Booster Failed heating element Dryer Failed heating element Demi Booster Failed heating element Filling Booster

S0440 S0441 S0442 S0443 S0444 S0445 S0446 S0447 S0448 S0449

Leakage on pre wash drain Drain pre wash does not open Leakage on wash 1 drain Drain wash 1 does not open Leakage on wash 2 drain Drain wash 2 does not open Leakage on wash 3 drain Drain wash 3 does not open Leakage on pumped rinse drain Drain pumped rinse does not open

S9992 S9994 S9995 S9996 S9997 S9998

PAC31xx: no data available Data error Docutronic: NO CONNECTION Sensotronic: NO CONNECTION 2.CPU MMC Data Export MMC Data Import

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6.4.2. CONNeCTION INTerrUPTeD

If the connection to the Protronic III control is interrupted, this is indicated on the display:

If the dishwasher was switched on, it will be switched off.

– Please call the after sales service.

6.5. INFOrMaTION

– Push the Menu button.

– Select menu level “Information”.

ON The DIsPLaY aPPears e.G.:

Display of messages defined in the control system. BLUe Line selected/enabled

To exit the menu:

– Push the Menu button.

1/2Operating hours Total Shift

Machine : 0 [h] 0 [h]

Transport : 0 [h] 0 [h]

Wash : 0 [h] 0 [h]

Water consumption

Fill water : 0 [L] 0 [L]

Rinse water : 0 [L] 0 [L]

6. CUsTOMer MeNU

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6.5.1. POssIBLe INFOrMaTION MessaGes

NUMBer MessaGe

I0009 I0010 I0011 I0012 I0014 I0016 I0017 I0018

Drain valve pre-wash open Drain valve(s) wash tank(s) open Service Interval reached Transport End switch Exit CleanAssist Wash ON without OK Service Interval information Stacker full

I0400 I0401 I0402 I0403 I0404 I0405 I0406 I0410 I0411 I0412 I0413 I0414 I0415 I0416

Prewash system disturbed Wash 1 system disturbed Wash 1 DA system disturbed Wash 2 system disturbed Wash 3 system disturbed Wash system pumped rinse disturbed Rinse system disturbed Prewash system not ready Wash system 1 not ready Wash system 1 DA not ready Wash system 2 not ready Wash system 3 not ready Wash system pumped rinse not ready Rinse system not ready

I0421 I0422 I0423 I0424 I0425 I0426 I0427 I0428 I0429

Failed heating element Prewash Failed heating element Wash 1 Failed heating element Wash 2 Failed heating element Wash 3 Failed heating element Pumped Rinse Failed heating element Booster Failed heating element Dryer Failed heating element Demi Booster Failed heating element Filling Booster

I0440 I0441 I0442 I0443 I0444 I0445 I0446 I0447 I0448 I0449

Leakage on drain of pre wash Drain valve pre wash does not open Leakage on drain of wash 1 Drain valve wash 1 does not open Leakage on drain of wash 2 Drain valve wash 2 does not open Leakage on drain of wash 3 Drain valve wash 3 does not open Leakage on drain of pumped rinse Drain valve pumped rinse does not open

6. CUsTOMer MeNU

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6.6. OPTIONs

– Push the Menu button.

– Touch menu level “Options”.

ON The DIsPLaY aPPears:

1/2Operating hours Total Shift

Machine : 0 [h] 0 [h]

Transport : 0 [h] 0 [h]

Wash : 0 [h] 0 [h]

Water consumption

Fill water : 0 [L] 0 [L]

Rinse water : 0 [L] 0 [L]CancelOK

Password:

User:

Log on

– Enter user name and password.

– Push the OK button to confirm.

– Touch menu level “Options” again.

ON The DIsPLaY aPPears:

DIsPLaY OF User-DeFINaBLe OPTIONs:

disabled/unlockedenabled/locked

By pushing the check box, the function will be activated or deactivated.

1/2Operating hours Total Shift

Machine : 0 [h] 0 [h]

Transport : 0 [h] 0 [h]

Wash : 0 [h] 0 [h]

Water consumption

Fill water : 0 [L] 0 [L]

Rinse water : 0 [L] 0 [L]

KUND

CancelOK

Password:

User:

Log on

Kunde

********

6. CUsTOMer MeNU

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6.6.1. hYGIeNe CONTrOL

TraNsPOrT OFF WITh FaULT

In case of a fault, the transport will be switched off and can only be restarted after the fault is eliminated.

TraNsPOrT OFF WIThOUT “OK”

If temperatures fall below the preset values, the transport will be switched off and cannot be restarted until operation temperatures are reached again.

Activated Hygiene Control is indicated by the symbol on the start screen.

6.6.2. eMerGeNCY MODe

In case the temperatures fall below the preset values, e.g. heating defect, this function enables transport and washing to be started manually.

After turning the machine off and on, the emergency mode is deactivated.

Resultingly, please note that the machine functions are not completely ensured and the wash and rinsing performance are possibly impaired.

6.6.3. aUTOTIMer FUNCTION

If the dishwasher is equipped with an autotimer, the wash and rinse func-tions are automatically switched on and off as washware passes by the autotimer sensor.

6.6.4. TraNsPOrT reVerse

It could happen that washware gets jammed with the conveyor belt and the transport switches off. If it is not possible to remove the blockage, the conveyor belt must be reversed manually

– Transport reverse is activated by pressing and holding (approx. 3 s.) the button “Transp. reverse: hold button” (switches off auto-matically).

– Jammed washware can now be removed.

– In order to reactivate the transport reverse, the conveyor must first be moved forward for a short moment.

attention: risk of injury!Function can also be activated if doors are open.LOG OFF

SpeedTransport lock

HygieneControlTransport OFFwith fault

without "OK"

Autotimer functionAutotimer

Transport reverseTransp. reverse: hold button

User Password

Client * * * * * * * * Controler 5

Logoff timeGroup

6. CUsTOMer MeNU

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6.6.5. CONVeYOr sPeeD

If the dishwasher has multiple speed options, the selected speed can be locked by activating this function.

After unlocking, the conveyor continues operation with the last selected (locked) speed.

6.6.6. User/PassWOrD

User

Three user levels are specified:

1. User: client password: 0000

2. User: view password: 0000

3. User: service password: ****

PassWOrD

The password of the current user can be changed as follows:

– Double-click the field below “Password”.

ON The DIsPLaY aPPears:

CancelOK

Confirmation:

New password:

Change password

– Touch the input field New password, the screen keypad will be activated.

– Enter the user name and touch the button to confirm.

Length of password min. 3, max. 24 characters. Spaces and special characters *?.% ⁄ \‘ „ cannot be used.

When entering password, please note that it is case-sensitive.

– Touch the input field Confirmation and enter the new password again.

– Push the OK button. The new password is saved.

LOG OFF

SpeedTransport lock

HygieneControlTransport OFFwith fault

without "OK"

Autotimer functionAutotimer

Transport reverseTransp. reverse: hold button

User Password

Client * * * * * * * * Controler 5

Logoff timeGroup

****

CancelOK

Confirmation:

New password:

Change password

********

********

6. CUsTOMer MeNU

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LOGOFF TIMe

When no operator actions occur and the logoff time has expired, the user is automatically logged off.

– Touch the field below Logoff time, the screen keypad will be activated.

– Enter the new logoff time (minutes) and touch the button to confirm.

To exit the menu:

– Push “LOG OFF” or the Menu button.

LOG OFF

SpeedTransport lock

HygieneControlTransport OFFwith fault

without "OK"

Autotimer functionAutotimer

Transport reverseTransp. reverse: hold button

User Password

Client * * * * * * * * Controler 5

Logoff timeGroup

6. CUsTOMer MeNU

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Put curtains in place (see section 10.)

Put the flat strainers in place. Put the strainer baskets in place.

Place pump intake strainers in position at the bottom of the tank (rinse section).

Put the rinse strainer in place. Put the loading section strainer in place.

Put the dryer deflector pan in place. Set wash arms in place:

Upper: Set wash arm in side guides, move over stop unit and click into place.

Lower: Move wash arm in side guides to end position and click into place.

Set rinse arms in place:

Upper: Set rinse arm in back open-ing, move from below into front guide and click into place.

Lower: Move rinse arm in guides to end position and click into place.

7. PreParaTION

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8.1. sTarT MaChINe

Press START button ➀, tank is filled.

Filling, extraction, and heaters start up automatically.

Wait until the machine is ready for operation (the START symbol on the display illuminates GREEN).

Push the START button or the START symbol to start the conveyor.

Close inspection doors.

Open shut-off valve at site.

Turn on main switch and turn ON/OFF switch to "Filling“ position.

8.2. LOaD CONVeYOr

NOTe: remove coarse food soiling before washing.

Use loading platform to stack plates. Load plates on conveyor

Load trays onto conveyor crosswise. Do not mix trays and plates (shadow zones).

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8. WashING

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Put soup cups with inclination to the machine on 2 pegs of conveyor.

Do not place soup cups vertically on conveyor.

Put glasses and cups with the open-ing downward into the rack.

Glasses should not touch each other (glass fracture). Use a suitable rack.

Put cutlery vertically and unsorted with handle downwards into cutlery racks.

Set the cutlery rack on a utensil rack and place onto conveyor.

Wash utensils in utensil rack.

Check that no grips or handles pro-trude through the rack or conveyor.

Put the rack on conveyor.

Put gastronorm pan and other bowls with openings downward on conveyor with inclination to side.

Washware may not exceed maximum loading height and width.

Pass through insulated trays with the openings downward and crosswise.

Do not set the insulated trays with openings upward on conveyor.

Water would stay in the recesses.

Let the washware be transported close to the end of the conveyor to give enough time to dry.

8. WashING

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NOTe: Please observe your company-internal hygiene regulations.

Push the Conveyor OFF button.

Conveyor and wash stop.

Push the Drain button for minimum 5 seconds to empty the machine.

Exhaust and heating will stop auto-matically.

Wait until all tanks are drained (ap-prox. 30 minutes).

When the START-Symbol goes out, switch off machine.

Set main switch to "0". Open inspection doors. Take out curtains (see section 10.)

Remove strainer baskets. Remove flat strainers. Remove the rinse strainer.

Machine can beswitched OFF

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9. CLeaNING

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Remove pump intake strainers (rinse section).

Remove strainer from the loading section.

Pull out dryer deflector pan.

Do not knock strainers to remove food residue !

They could be damaged.

Hose down and brush the strainers. Remove wash arms:

Upper: lift wash arm over stop unit and pull out toward the front.

Lower: lift wash arm to pull out toward the front.

Remove end caps to clean wash arms.

Remove rinse arms:

Upper: pull spring toward the front and remove rinse arm.

Lower: lift rinse arm and pull out toward the front.

Check nozzle openings and clean if necessary.

Do not use detergents containing chlorine, acid or metal additives to clean the machine; and do not use

metal brushes.

Never hose down the outside of the machine with a hose or high-

pressure cleaner.

Open the cover and hose down the interior of the loading section.

Remove the side panels of the exit and clean it.

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Hose down and clean the interior of the machine.

CLeaN (1 x Per MONTh)

Remove the front panel of the condenser hood.

Clean condensers (by spraying with a hose).

To drain the tanks, switch on main switch and

push the Drain button (5 seconds).

The drain valves will be opened again. Wait until the tanks are com-pletely emptied.

Switch off the main switch and close shut-off valve(s) at site.

Leave the inspection doors open for ventilation.

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NOTe: The working direction as shown is left/right. In working direction right/left, the position of the curtains is reversed.

If necessary:

Fold open curtains, place lengthwise on conveyor and clean.

S-DA

E-S-A

S-A

L-A

L AN-R

S AN-R

10. POsITION OF CUrTaINs

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CLeaNING (haLF-YearLY)

attention:should be carried out by an authorized technician!

– Switch off main switch!

attention:Parts of the heat pump can be hot.

attention:Fins are sharp! Danger of injury. Wear protective gloves!

– Open the top cover and remove the front panel of the heat pump.

attention:Do not use steam or high pressure cleaner. avoid damage!

– Hose down condensers and evaporator!

– After cleaning put the front panel back into place and close the top cover.

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11. heaT PUMP FhP... (OPTION)

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attention:Must be carried out by an authorized service technician!

Drain machine (start drain cycle).

Set main switch to "0".

Set protective switch for heater of the electrical rinse booster heater/ separate fill booster (option) to "OFF!“

All tanks, water pipes and armatures must be totally drained.

– Close shut-off valve(s) at site.

– Remove drain plug at the bottom of the fresh water tank.

– Machines with separate fill booster (option): Remove plug at the bottom of the fill booster.

– Loosen the union behind the non-return valve.

– Drain site water pipe work.

– Drain odor traps of drain system.

– Steam or hot water heated machines: Drain all heating coils and pipes.

– Machines with condenser: Condenser must be blown out with compressed air.

– Reset for operation according to section 4.

12. FrOsT PreVeNTION

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FaULT CaUse reMeDY

Initial booster fill not possible. Shut off valve at site closed. Open the shut off valve at site and restart.

Fill system defective. Call the after sales service.

Tank fill too slow. Line strainer of fill clogged. Clean line strainer.

Solenoid valve defective. Call the after sales service.

Shut off valve at site is not correctly open.

Open the shut off valve at site.

Tank not filled to correct level. Fill cycle too short. Call the after sales service.

Shut off valve at site is not correctly open.

Open the shut off valve at site.

Steam escapes from feeding or exit section.

Exhaust extraction too low. Call the after sales service.

Wrong position of curtains. Check curtains.

Too much wash water sprayed into the loading section.

Check wash arms, curtains and deflector plates. Insert washware correctly.

Dryer deflector blades misaligned. Adjust the slide on the dryer jet.

Temperatures too low. Too much exhaust extraction. Call the after sales service.

Heaters defective. Check heaters. Call the after sales service.

Washware not sufficiently clean Strainers wrongly positioned. Check strainers.

Curtains not fitted or wrongly placed. Check curtains (see section 10.)

Wash jets clogged. Remove wash arms and clean.

Too low detergent concentration. Increase detergent dispensing.

Too much foam. Use non-foaming detergent only.

Excessive food debris entering machine.

Check pre-scrapping procedure.

Temperatures too low. Check heating system.

Fault: washing/rinsing Call the after sales service.

Conveyor speed too high. Select lower speed.

Streaks and spots on washware.

Strainers wrongly positioned. Check strainers.

Wash water splashes into rinse sec-tion.

Check curtains (see section 10.)

Rinse jets clogged. Clean rinse jets.

Inadequate rinse agent dispensing. Check the dispenser and have it adjusted.

Too high mineral content of rinse water.

Use of demineralized water recom-mended.

13. TrOUBLeshOOTING

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FaULT CaUse reMeDY

Washware does not dry. Incorrect temperature or humidity of drying air.

Check heater and blower of drying unit.

Conveyor speed too high. Select lower speed.

Washware not properly degreased. Increase amount of detergent added.

Inadequate rinse agent concentration. Check concentration.

Dishes tilt over. Pots & Pans program activated. Never use the Pots & Pans program for cleaning glasses and light wash-ware.

Water pressure from below too high. Call the after sales service.

Upper wash arms clogged. Remove wash arms and clean.

Machine out of order, display switched off.

Main switch switched off, power sup-ply completely cut off.

Switch on main switch, re-start machine.

Emergency switch cut-off, power supply completely cut-off.

Switch on emergency switch, re-start machine.

Power failure. Check fuses at site.

13. TrOUBLeshOOTING

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In order to maintain the warranty and a continued safe, efficient, and fault-free operation of the installation, it is necessary to perform the re-quired maintenance work professionally.

For this reason, we recommend signing an inspection or maintenance contract that ensures qualified support through a specially trained customer service technician according to a schedule adapted to the company needs.

14.1. DIshWashers WITh heaT PUMP

The built-in heat pump of your dishwasher contains fluorinated greenhouse gases covered by the Kyoto Protocol, and therefore, falls within the scope of the EC Regulation 842/2006.

As this is not a hermetically-sealed system and the refrigerant charge is more than 3 kg, you are obligated as operator of the refrigeration equipment to carry out the following measures:

– At suspicion of refrigerant charge loss, a leakage check by certified personnel has to be arranged as soon as possible, and if neces-sary, the repair.

– Equipment containing the refrigerant has to be checked for leakage by certified personnel at least once every 12 months.

– Any detected leakage must be repaired immediately by certified personnel.

– After a leak has been repaired, the equipment has to be checked again for leakage within one month.

– When putting the equipment out of operation, you are responsible for making sure that the refrigerant contained in the equipment is properly disposed of by certified personnel.

– The above-mentioned diagnoses and/or measures must be record-ed. These records have to be kept at least 5 years and submitted to the competent authority on request.

For keeping records of checks, diagnoses, and measures, we recommend using the following forms.

14. MaINTeNaNCe

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reCOrDs aBOUT The resULTs OF The LeaKaGe CheCKs

MaNUFaCTUrer’s DaTa:

hOBarT Gmbh, robert-Bosch-straße 17, 77656 Offenburg, Germany

Heat pump Manufacturer, Type: HOBART HP- / FHP-

Year of manufacture: Serial-No:

Refrigerant: R134a

Refrigerant charge heating circuit tank: kg

Refrigerant charge heating circuit final rinse water: kg

Leakage check done at manufacturer: Date: Inspector:

OPeraTOrs DaTa:

Name:

Postal address:

Installation location: Telephone:

Leakage checks and results of all regular routine tests, if necessary longer downtimes, final decommissioning / scrapping:

Inspection date Detected defect

checked Next inspectionCompany Name Signature

aTTeNTION: These records have to be kept at least 5 years after the last entry and be submitted to the competent authority on request.

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Noticed defects and their repairing

Inspection date Detected defect Repair – If necessary modification /

replacement of components* Refrigerant R134a refilled,

recovered, discharged (kg)

* If necessary detailed information about refilled refrigerant: Kind of the refrigerant (new / reused / recyceltes). If necessary analysis of the reused refrigerant; if necessary origin of the reused refrigerant.

aTTeNTION: These records have to be kept at least 5 years after the last entry and be submitted to the competent authority on request.

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HOBART GmbH Robert-Bosch-Str. 17 77656 Offenburg Telefon +49(0)781.600-0 Fax +49(0)781.600-23 19 E-Mail: [email protected] Internet: www.hobart.de

HOBART reserves the right to change or enhance all products without prior notice.

You will receive detailed information from your retailer or under:

SERVICE Tel. 01803 45 62 58 Internet: www.hobart.de E-Mail: [email protected] (within Germany)

Printed in Germany