ftc 161, ftc 163, ftc 165 controller reference manual · units of complying with faa requirements...

Flash Technology Corporation of America®, 332 Nichol Mill Lane, Franklin, TN 37067(615)-261-2000

SN

FTC 161, FTC 163, FTC 165 Controller

Reference Manual

ii Revision 3 — 11-11-2003 FTC 160 Class

Front Matter

Abstract

This manual contains information and instructions for installing, operating and maintaining the FTC 161, FTC 162, and FTC 163 Controllersmanufactured by Flash Technology Corporation of America® (FTCA).

Copyright

Copyright © 2003 Flash Technology Corporation of America®, Franklin, TN 37067, U.S.A.

All rights reserved. Reproduction or use of any portion of this manual is prohibited without express written permission from Flash TechnologyCorporation of America and/or its licenser.

Trademark Acknowledgments

Flash Technology Corporation of America® is a registered trademark name.

Flash™, ElectroFlash™, Flash Tech™, Flash Technology™, and FTCA™, are all trademarks of Flash Technology Corporation of America®.

All trademarks and product names mentioned are properties of their respective companies, and are recognized and acknowledged as such by FlashTechnology Corporation of America.

Disclaimer

While every effort has been made to ensure that the information in this manual is complete, accurate and up-to-date, Flash Technology Corpora-tion of America assumes no liability for damages resulting from any errors or omissions in this manual, or from the use of the information con-tained herein. Flash Technology Corporation of America reserves the right to revise this manual without obligation to notify any person ororganization of the revision.

In no event will Flash Technology Corporation of America be liable for direct, indirect, special, incidental, or consequential damages arising outof the use of or the inability to use this manual.

Parts Replacement

The use of non-OEM parts or unauthorized modification of this equipment will void the warranty and could invalidate the assurance of associatedunits of complying with FAA requirements as published in Advisory Circular 150/5345-43.

Warranty

All components are fully warranted, under normal operating conditions, for one year.

Pub. No. 0594-FTC160-0002

FTC 160 Class Revision 3 — 11-11-2003 iii

PERSONNEL HAZARD WARNINGDANGEROUS VOLTAGES

Dangerous line voltages reside in certain locations in this equipment. AlthoughFTCA has incorporated every practical safety precaution, exercise extreme cautionat all times when you expose circuits and components, and when you operate,maintain, or service this equipment. There are no voltages significantly above theline voltage.

Avoid Touching Live CircuitsAvoid touching any component or any part of the circuitry while the equipment isoperating. Do not change components or make adjustments inside the equipmentwith power on.

iv Revision 3 — 11-11-2003 FTC 160 Class

Table of ContentsSection PageSection 1 — Introduction and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1FTC 160 Class Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1FTC 160 Class Controller Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Flashhead Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Normal LED Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Manual Override Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Checkout Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Section 2 — Outline, Mounting, and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Controller Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Photocell and Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Installation Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Temperature Sensor (Optional, for “E” Units Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Photocell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Lightning Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Section 3 — Maintenance and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Failing to Switch State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Flashhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Electromechanical Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1LED Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Component Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1PCB1 Monitor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2PCB2 Flash Detection Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2PCB3 Current Sensor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3PCB4 Surge Suppressor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3K1 & K2 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Section 4 — Major Replaceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Controller Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Photocell Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Returning Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Repackaging the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1

FTC 160 Class Revision 3 — 11-11-2003 v

List of FiguresPage

Figure 1-1 — PCB1 Monitor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Figure 1-2 — PCB2 Flash Detection Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Figure 1-3 — PCB3 Current Sense Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4Figure 1-4 — PCB4 Surge Suppressor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4Figure 2-1 — FTC 160 Class Controller Mounting and Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Figure 2-2 — Photocell or Temperature Sensor Mounting and Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5Figure 2-3 — FTC 161 and FTC 161E Controller Internal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6Figure 2-4 — FTC 163 and FTC 163E Controller Internal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7Figure 2-5 — FTC 165 and FTC 165E Controller Internal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8Figure 2-6 — Front Panel Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9Figure 2-7 — FTC 161 Controller Typical Installation Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10Figure 2-8 — FTC 163 Controller Typical Installation Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11Figure 2-9 — FTC 165 Controller Typical Installation Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12Figure 2-10 — Recommended Alarm Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13Figure 4-1 — FTC 160 Class Controller Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

List of TablesPage

Table 1-1 FTC 160 Class Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Table 1-2 PCB1 Jumpers, Switches, Connectors, LEDs, and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Table 3-1 Major Troubleshooting Symptoms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Table 4-1 Major Replaceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

vi Revision 3 — 11-11-2003 FTC 160 Class

This page is intentionally blank.

FTC 160 Class Revision 3 — 11-11-2003 1-1

Section 1 — Introduction and Operation

FTC 160 Class Controllers

The FTC 160 Class Controller controls incandescent L-864 beacons, L-864 FH 309 Flashheads or L-864 LED beacons, and tiers of L-810 marker lights. The FTC 160 Class Controller directs beacon flashing, and reports light operating status. It allows photocell or manual override mode control.

FTC 160 Class Controllers that can communicate with a remote computer have an “E” suffix; for example, FTC 161E (“E” is for Eagle). These units contain a built-in modem and a PCB4 surge suppressor board. They also contain: a B1 Battery to allow the unit to communicate a power failure to the remote computer, and a K2 power transfer relay that connects the battery if power fails. The modem is built into the PCB1 Monitor Board in “E” units and the rest of the components for “E” units is shown in Figure 2-3 to Figure 2-5.

The enclosure of the controller allows it to be wall mounted. Latches fasten the cover allowing it to be removed to reveal the operating controls.

NOTE: Flashheads and marker tiers are numbered from top to bottom, the top flashhead designated Beacon 1 and the top marker tier designated Marker Tier 1.

The PEC 510 Photocell detects changes in ambient light conditions for the controller.

Specifications

Physical:See outline drawings in Section 2 for mounting dimen-sions.

FTC 160 Class Controller (H x W x Depth, Wgt): 4.875 x 16.08 x 10.05 in., 15.5 lbs.

377.8 x 408.4 x 255.3 mm., 7.03 kg.

System Electrical: AC Voltage 120 VAC ± 10%60 Hz ±5% single phase

FTC 160 Class Controller only: 11 Watts

Environmental: -50 to +55 degrees Centigrade

Alarm Relay: Isolated contacts, 120 VAC 1 amp rating.

FTC 160 Class Controller Types

Operation

ControllerThe DAY/AUTO/NIGHT manual override mode switch, which controls day or night operation or automatic opera-tion directed by the photocell, is located on the upper cen-ter of PCB1 Monitor Board. For normal operation, leave the switch in the AUTO position.

The controller begins operation as soon as power is turned on with the main power switch on the interior front panel.

Flashhead ConnectionThe flashheads are connected to the “beacon” connec-tions on the controller at TB2, with the neutral wire con-nected to the neutral connection on TB3-4. All neutral wires must be returned to TB3-3 or TB3-4.

Tiers of marker lights are connected to the marker con-nections at TB2.

Table 1-1 FTC 160 Class ControllersController Description of Example Lighting

FTC 161 One FH 309 Flashhead or L-864/LED beacon

One L-810 side marker tier

FTC 163 Three FH 309 Flashheads or L-864 beacons or LED beacons

Two L-810 side marker tiers

FTC 165 Five FH 309 Flashheads or L-864/LED beacons

Three L-810 side marker tiers

1-2 Revision 3 — 11-11-2003 FTC 160 Class

Normal LED OperationThe LEDs on the PCB1 Monitor Board should operate as described in the following list with the DAY/AUTO/NIGHT switch in AUTO:

• The ALARM LEDs are out.• The DAY or NITE mode LED is glowing according to

the sky lighting conditions.• The AC LED should be flashing.

The DAY or NIGHT position of the switch overrides pho-tocell control provided by the AUTO position.

Manual Override OperationSelect the desired mode of operation (DAY or NIGHT) by using the DAY/AUTO/NIGHT switch.

If the switch is left in DAY or NIGHT position for over 8 hours, the board reverts to AUTO mode.

PCB1 has jumpers, switches, connectors, LEDs, and test points whose functions are described in Table 1-2. Figure 1-1 provides a pictorial of the PCB1 Monitor Board.

Table 1-2 PCB1 Jumpers, Switches, Connectors, LEDs, and Test PointsJumper Description

JP1 Cut when the FTC 160 is controlled by another system by attaching relay contacts to the photocell input.

JP2 Factory reserved.JP3 Cut to enable use of a resistive photocell. This jumper is not installed.

DIP Switch S1 Factory reserved.

ManualOverride

Switch SW1

Auto: Normal operating positionDay: Manual override to day mode; if in this position for over 8 hours, the board changes back to Auto mode.Night: Manual override to night mode; if in this position for over 8 hours, the board changes back to Auto mode.

J1 Phone line connector to PCB3 surge suppressor board. Reserved for factory use.J3 Computer connector for board programming. Reserved for factory use.

LED I1AC — Flashing = AC power present

— Steady On = Unit on DC backup power— Steady Off = No power, unit not operating

LED I2 NITE — On = Night mode.LED I3 DAY — On = Day mode.LED I4 MKR — On = Marker alarm.LED I5 RED — On = Red light alarm.

LED I6 WHT — On = White light alarm. (Does not apply to FTC 160. Applies only when PCB1 is used in FTM 130.)

LED I7 MISC — On = Future use.

LED I8 PEC (photocell) — On = Failure to change operating mode within a preprogrammed time; for example, 19 hours.

LED I11 TX — On = Modem transmit.LED I12 RX — On = Modem receive.LED I13 DCD — On = In modem initialization or calling state.

Test points: TP4, TP3, TP2, TP1,

TEST.Factory reserved.

Test points:GND, +5V, +24V Voltage test points as indicated.


PCB1

Figure 1-1 — PCB1 Monitor Board

PCB2

Figure 1-2 — PCB2 Flash Detection Board

PCB1

DAY

AUTO

NIG

HT

1 2 3J10

31 2 4 65J9

1 32 4J8

5 6 7 8 1 32 4J7

5 6 7 8J15

1 2

J1 (RJ-11

J2

J3

RS-232

DC

DR

XTX

PECM

ISC

WH

TR

EDM

KR

ACDAY

NITE

ALARMS

MODEMLEDS

JP2JP1

OFF

ROCKER DOWN

GND

+5V

+24V

TEST

TP1

TP2

TP3

TP4SW1

S1TELEPHONE)

1 2 3 4 5 6

JP3

J2

J1

1-4 Revision3 — 11-11-2003 FTC 160 Class

PCB3

Figure 1-3 — PCB3 Current Sense Board

PCB4

Figure 1-4 — PCB4 Surge Suppressor Board

J1

J2

J3

J4RJ11

RJ11

F1F2LINE

EQUIPMENT

123

321


Checkout Procedure

Using the Photocell

1. Turn the DAY/AUTO/NIGHT Switch to AUTO:

The system is now under photocell control.

Cover the photocell so as to block all light from it. With no alarms or errors:

– The system is now in NIGHT mode.– The beacons should be on and flashing.– The markers should be on steadily.Uncover the photocell so as to allow light to strike it, or shine a light on it. With no alarms or errors:

– The system is now in DAY mode.– The beacons and markers should turn off.

Using the Mode Override Switch

1. Turn the DAY/AUTO/NIGHT Switch to DAY:

With no alarms or errors:

– The system is now in DAY mode.– The beacons and markers should turn off.

2. Turn the DAY/AUTO/NIGHT Switch to AUTO:


– The system is now under photocell control.– The beacons and markers should be off dur-

ing daylight and on at night.

3. Turn the DAY/AUTO/NIGHT Switch to NIGHT:


– The system is now in NIGHT mode.– The beacons should be on and flashing.– The markers should be on steadily.

If the operation is not as described, go to Troubleshooting in Section 3.

1-6 Revision3 — 11-11-2003 FTC 160 Class



Section 2 — Outline, Mounting, and Installation

UnpackingInspect shipping cartons for signs of damage before open-ing. Check package contents against the packing list and inspect each item for visible damage, and promptly report damage claims to the freight handler.

Tools• Small flat blade (5⁄32") screwdriver• #2 Phillips-head screwdriver with 10" shank

Controller AccessQuick-release latches secure the cover. When you release the latches you can remove the cover for internal access.

MountingOutline, mounting, and clearance dimensions for the con-troller are shown in Figure 2-1 and those for the photocell are shown in Figure 2-2.

LocationLocate the FTC 160 Class Controller in an area with restricted access. You can place the controller anywhere within 2500 feet of the most distant light. Consult with the factory if a greater distance is necessary.

ControllerUse the following guidelines for mounting the controller:

• Ensure that adequate space exists around the equip-ment for access during installation, maintenance and servicing.

• Allow space for air flow around the controller.• It is very important that you use a ground wire on the

10-32 bolt on the panel where the cables enter the unit. Connect the wire to the site grounding system.

FTCA does not furnish mounting hardware unless you order it as part of an installation kit.

Photocell and Temperature SensorMounting and outline dimensions for the photocell are shown in Figure 2-2. These dimensions are the same for the Temperature Sensor.

Use the following guidelines for the photocell:• Locate the photocell where it has an unobstructed

view of the polar sky.• It must not view direct or reflected artificial light.• The photocell may be supported directly by electrical

conduit.• Mount the photocell vertically on the top end of a ver-

tical length of conduit to prevent water from entering and damaging the unit.

Use the following guidelines for the Temperature Sensor:• Locate the temperature sensor inside the tower build-

ing.

Installation WiringNOTE

Only general information for a typical installationis presented here, and more specific informationmay be needed for your site. In particular,because the L-810 marker (side-light) lightingcomponents for red nighttime lighting are oftenpurchased from others, and have many varia-tions, only general hook-up information isincluded.

This manual may not contain all the informationabout installation wiring required for your site.Consult any installation drawings prepared espe-cially for your site or supplied with the equip-ment. Site installation drawings should takeprecedence.

Follow all national and local electrical codes.

Wiring

NOTE


If installation drawings prepared specifically foryour site disagree with information provided inthis manual, the site installation drawings shouldtake precedence. Consult any site-specific instal-lation wiring diagram supplied with your equip-ment.

FTCA wiring diagrams define only minimumrequirements recommended for satisfactoryequipment operation, It is the responsibility of theinstaller to comply with all applicable electricalcodes.

To wire the PEC 510 use #16 AWG stranded wire. The photocell is supplied with an attached cable.

All installation wiring should have an insulation rating of 600 volts.

Wire size for the lights on each wire run is calculated from the number of flashheads or beacons and marker lights, and the length of the wire on that run. Wire for the lights should be sized so that the voltage drop at the bulb sockets, FH 309 or LED should not eceed 3%. Total power required is the sum of all these and 11 watts addi-tional for the FTC 160 Class Controller. Consult power requirements for each type of light in the Specifications in Section 1.

Use the supplied cable for the photocell wiring. The pre-ferred telephone line connection to the PCB4 surge sup-pressor board is “Bell” wire connected to the J2 Phoenix connector on PCB4 at terminals 1 and 2.

Figure 2-7 shows the FTC 160 Class Controller wiring in a typical installation.

Make electrical connections at the following terminal blocks:

• Alarm: TB1-1 and TB1-2 (NO) or TB1-2 and TB1-3 (NC)

• Photocell: (control) TB1-4 and TB1-5• Temperature sensor: (control) TB1-6 and TB1-7• Beacon 1 (TOP): TB2-1 (power) and TB3-4 (neutral)• Beacon 2: TB2-3 (power) and TB3-4 (neutral)• Beacon 3: TB2-4 (power) and TB3-4 (neutral)• Beacon 4: TB2-6 (power) and TB3-4 (neutral)• Beacon 5: TB2-7 (power) and TB3-4 (neutral)• Marker 1: TB2-2 (power) and TB3-4 (neutral)

• Marker 2: TB2-5 (power) and TB3-4 (neutral)• Marker 3: TB2-8 (power) and TB3-4 (neutral)

Temperature Sensor (Optional, for “E” Units Only)

The temperature sensor is supplied with a 20-foot cable. One hundred feet is the maximum distance recommended if additional wires are spliced to it. Use #16 AWG wire.

The Temperature Sensor is a positive temperature coeffi-cient termistor; its resistance increases with temperature.

Connect the temperature sensor to the controller: the black wire to TB1-6 and the white wire to TB1-7.

Photocell

Connect the photocell to the controller: the black wire to TB1-4 and the white wire to TB1-5.

Ground the wire shield around the photocell wires, if one is present. Do not ground the shield to the photocell, but ground it at the Controller

Lightning ProtectionAll ElectroFlash equipment is designed to withstand severe transient over-voltages. However, a lightning arresting system should be installed to prevent eventual damage by lightning. Transient suppressors from line-to-line and line-to neutral are recommended at the primary power load center.

Installation ChecklistUse the following checklist when installing the system:

1. Equipment Damage:Inspect all equipment for damage.

2. Required Equipment:Verify the received equipment against the packing list to ensure completeness.

3. Consult site installation drawings for placement, mounting, wiring details, and power phasing.

4. Provide a power disconnect switch or a circuit breaker.

5. Check the lightning protection system.


6. Be sure that junction boxes will drain properly.

7. Position and mount the controller allowing adequate clearance for removing the cover.

– Ensure that the unit is mounted upright.– Check the internal hardware to ensure that the

chassis mounting screws are tight.– Ensure that no holes are punched or drilled on

the top surface of the cover.– Ensure that air can flow around the enclosure.

Complete the following steps before applying power:

8. Examine the installation drawings:

– Check for proper incoming service voltage. Verify that primary power voltage is the value stated on the ID plate.

– Wire each unit according to the instructions.– Check all electrical connections for tightness.– Check all terminal strip connections for tight-

ness.– It is very important that you ground the con-

troller to the site grounding system with a

wire fastened to the 10-32 screw provided on the panel where the cables enter the unit.

– If external alarm detection circuit responds to closed contacts, ensure that they are wired to the contacts on TB1-1 and TB1-2 that close on alarm.

– If external alarm detection circuit responds to open contacts, ensure that they are wired to the contacts on TB1-2 and TB1-3 that open on alarm.

– Protect alarm wiring by using shielded wires, grounding the shield, and placing wires in a conduit.

– Connect the photocell to the controller: the black wire to TB1-4 and the white wire to TB1-5. After running the photocell wires, check for continuity and shorts.

– Connect the temperature sensor to the con-troller: the black wire to TB1-6 and the white wire to TB1-7. After running the temperature sensor wires, check for continuity and shorts.

After completing all the steps listed above, turn on the power and perform an operational checkout from proce-dures in Section 3 of this manual.


160MO

Figure 2-1 — FTC 160 Class Controller Mounting and Outline

NOTE:1. DIMENSIONS ARE IN INCHES (MILLIMETERS).

2 PLACESACCESS HOLE.875 DIA (22.2)

12.3

0.44 DIA

16.1

(2 PLACES)MOUNTING HOLE

ACCESS HOLE1.06 DIA (27.0)

3 PLACES

(255)

(63.5)2.50

10.1

0.44 (11.2)MOUNTING SLOT2 PLACES

(341)

(307)12.1

13.5

(11.2)

(408)

(311)

14.9(378)

1.678(42.6)3.15

(80.0)

GND


PEC510MO

Figure 2-2 — Photocell or Temperature Sensor Mounting and Outline

1.92 (48.8)

0.33 (8.38)

2.28 (57.8)

2.58 (65.5)

0.13 (3.3) HEX 1.00 (25.4)

3.06 (77.7)

1/2" NPT

0.10 (2.54)

NOTE: ALL DIMENSIONS ARE IN INCHES (MILLIMETERS)

1.02 (25.9 )

0.38 (9.53)


FTC161INTWRNG

Figure 2-3 — FTC 161 and FTC 161E Controller Internal Wiring

RED

B4

M1

BLK

CU

RR

ENT

SEN

SOR

PC

B3

VIO

BLK

B5

B1

VIO

J1

M3

WHT/RED

5 64

F2F1

RED

BLK

RE

D

32

TB2

BLK

1

TELEPHONE

J4

LINESUPP

RES

SOR

J3

SUR

GE

PCB4

GRN/YEL

BRNORN

G3

F9

G2 G1

GRN

8

J10 2

13

J1

J8

34

57

66

12

GRN/YEL

BLU

GR

N/Y

ELGR

Y

BA9R

ELA

Y7

K1

J7 5

J9

GRYYELRED

21

34

57

68

21

34

WH

T/BL

U

WH

T/R

ED BLU

VIO

WH

T

BLK

WHT/GRNWHT/RED

(RIB

BON

CAB

LE)

3W

HT/

BLU

6

WH

T/R

ED41

J15 1

2

PC

B2

7TE

MP

SEN

SOR

98

WHT/VIO

TEM

P SE

NSO

R

PEC

65

ALA

RM

PEC

CO

M

NC

432

NO

TB1 1

LIN

E 2

LOAD

2

RE

D

BLK

LIN

E 1

L0A

D 1

TOP

BE

AC

ON

PHO

TOC

ELL

J2J1

J2(E

AG

LE U

NIT

S O

NLY

)

EITHER

EITHER

LED

DIS

PLA

Y

PEC

RED

WH

T/B

LK

BLK/WHTBLUBLU/YELBLU

QC

1

BLK

T1

1

221

WHT/BLK

MA

RK

ER 1

BLK

SP

1

BLK

WH

T/R

ED

B1

QC

2W

HT

BLK/YEL

BLK/RED1

2

43

NEU

T

NEU

T

2L2L1

1

WHT

WH

T

TB3

BAT

TER

Y+RED

-GRN

BLK

RE

LAY

GR

N/Y

EL

S3

BLKWHT/RED

4 3R

ED21

BLK

WH

T/R

ED YEL

GR

N/Y

EL

3

B

6A9

K4

K3R

ELA

Y7

41

WHT/VIO

J2 VIOWHTBLK4

32

1

B3

3-87

88-0

4 R

EV J

1110987R

EDW

HT/BA

RED

WH

T/R

ED

RE

D

RED

WH

T/M

2

B2

WHTMISC

MKR

NITEDAY

ALA

RM

S

AC

PCB1

MO

NIT

OR

BO

ARD

SW

1

DAY

NIGHT

AUTO

OW

NER

'S 1

20 V

OLT

PO

WER

SU

PPLY

NO

TES

:1.

INC

AN

DE

SCE

NT

SYS

TEM

S R

EQU

IRE

AP

PRO

XIM

ATE

LY13

AM

PS

AT

L1, P

LUS

MA

RG

IN.

2. H

ALO

GE

N S

TSTE

MS

RE

QU

IRE

APP

RO

XIM

ATEL

Y7

AM

PS

AT

L1, P

LUS

MA

RG

IN.

WH

T/G

RN

FOLL

OW

ING

DA

SHED

LIN

ESEA

GLE

: CO

NN

ECT

TO R

ELA

Y

BLU

BLU

BLU

BLU

OR

N

BR

NA B

BLU

64 31

97R

ED

GR

N

BLU

WH

T/R

ED

(CEN

TER

)N

ON

EA

GLE

: CO

NN

EC

TW

IRE

TO

WIR

E

RE

LAY

K2

3. L

ED

STS

TEM

S R

EQ

UIR

E A

PP

RO

XIM

ATEL

Y5

AM

PS

AT

L1, P

LUS

MA

RG

IN.


FTC163INTWRNG


NIGHT

SW1

PCB

1

DAY

DIS

PLA

YLE

D

ACMKR

DAYNITE

ALA

RM

S PECMISCWHTRED

NO

TES:

1. IN

CA

ND

ESC

ENT

SYST

EMS

REQ

UIR

E A

PPR

OXI

MA

TELY

16 A

MPS

AT

L1 A

ND

20

AM

PS A

T L2

, PLU

S M

AR

GIN

.2.

HA

LOG

EN S

TSTE

MS

REQ

UIR

E A

PPR

OXI

MA

TELY

10 A

MPS

AT

L1 A

ND

7 A

MPS

AT

L2, P

LUS

MA

RG

IN.

3. IF

ON

LY O

NE

SUPP

LY L

INE

OF

POW

ER IS

AVA

ILA

BLE

,A

JU

MPE

R C

AN

BE

USE

D O

N T

B3

BET

WEE

N L

1 A

ND

L2.

THE

TOTA

L A

MPS

AVA

ILA

BLE

MU

ST R

EMA

IN T

HE

SAM

E.

OW

NER

'S 1

20 V

OLT

PO

WER

SU

PPLY

WH

T/G

RN

FOLL

OW

ING

DA

SHED

LIN

ESEA

GLE

: CO

NN

ECT

TO R

ELA

Y

BLU

BLU

BLUBLU

OR

N

BR

N

A B

BLU

64 31

97R

ED

GR

N

BLU

WH

T/R

ED

(CEN

TER

)N

ON

EA

GLE

: CO

NN

ECT

WIR

E TO

WIR

E

REL

AY

K2

PHO

TOC

ELL

4. L

ED S

TSTE

MS

REQ

UIR

E A

PPR

OXI

MA

TELY

8 A

MPS

AT

L1 A

ND

3 A

MPS

AT

L2, P

LUS

MA

RG

IN.

65

ALA

RM

PEC

CO

M

NC

432

NO

TB1 1

LIN

E 2

RED

LIN

E 1

LOA

D 2

RED

L0A

D 1

TOP

BEA

CO

N

J1

J2

LINE

SUR

GE

J2J1J3 J4

(EA

GLE

UN

ITS

ON

LY)

SUPP

RES

SOR

PCB

4

TELEPHONEEITHER

EITHER

MO

NIT

OR

BO

AR

D

AUTO

WH

T/B

LK

BLK/WHTBLUBLU/YELBLU

QC

1

BLK

T1

1

221

WHT/BLK

MA

RK

ER 2

MA

RK

ER 1

BEA

CO

N 3

BEA

CO

N 2

BLK SP

1

BLK

WH

T/R

ED

B1

QC

2W

HTBLK/YEL

BLK/RED1

2

43

NEU

T

NEU

T

2L2L1

1

RED

RED

WHT

WH

T

BLK

GRN/YEL

K5

REL

AY

4 321

TB3

BA

TTER

Y+RED

-GRN

BLK

REL

AY

GR

N/Y

EL

GR

N/Y

EL

S3

BLKWHT/RED

4 3R

EDR

ED21

BLK

WH

T/R

ED YEL

GR

N/Y

EL

3

B

6A9

K4

K3

REL

AY

741

WHT/VIO

WH

T/B

LKW

HT/

BLU

BLU

WH

T/

J2 VIOWHTBLK4

32

1

BLU

WH

T/B

3

3-87

88-0

5 R

EV H

1110987R

EDW

HT/BA

RED

BLK

WH

T/

WH

T/R

ED

RED

BLK

WH

T/

RED

WH

T/M

2

B2

RED

B4

M1

BLK

CU

RR

ENT

SEN

SOR

PCB

3

VIO

BLK

B5

B1

VIO

J1

M3

WH

T/B

LKW

HT/

BLK

F5F4

WHT/REDWH

T/B

LU

5W

HT/

RED

6

WH

T/B

LU4

F3F2F1

RED

BLK

RED

32

TB2

BLK

1

GRN/YEL

BRNORN

G3

F9

G2 G1

GRN

8

J10 2

13

J8

34

57

66

12

GRN/YEL

BLU

GR

N/Y

ELGR

Y

BA9R

ELA

Y7

K1

J7 5

J9

GRYYELRED

21

34

57

68

21

34

WH

T/B

LU

WH

T/R

ED BLU VIO

WH

T

BLK

WHT/GRNWHT/RED

(RIB

BO

N C

AB

LE)

3W

HT/

BLU

6

WH

T/R

ED41

J15 1

2

PCB

2

7TE

MP

SEN

SOR

98

WHT/VIO

TEM

P SE

NSO

R

PEC


FTC165INTWRNG


4. L

ED S

TSTE

MS

REQ

UIR

E A

PPR

OXI

MA

TELY

12

AM

PS A

T L1

AN

D 4

AM

PS A

T L2

, PLU

S M

AR

GIN

.

1 2

TEM

P SE

NSO

R

TEM

P SE

NSO

R

6 7

PEC

PEC

3 4

NC

5

BLU

WH

T/R

EDPC

B2

21

J15

ALA

RM

CO

M

1N

O

2

TB1

TOP

PHO

TOC

ELL

J1

J2

SUR

GE

J2J1J3 J4

(EA

GLE

UN

ITS

ON

LY)

SUPP

RES

SOR

PCB

4

LINETELEPHONEEITHER

AUTONIGHT

SW1

DAY

EITHER

PECMISCWHT

AC

REDMKR

DAYNITE

ALA

RM

S

LED

DIS

PLA

Y

OW

NER

'S 1

20 V

OLT

PO

WER

SU

PPLY

THE

TOTA

L A

MPS

AVA

ILA

BLE

MU

ST R

EMA

IN T

HE

SAM

E.

2. H

ALO

GEN

STS

TEM

S R

EQU

IRE

APP

RO

XIM

ATE

LY 1

6 A

MPS

AT

L1 A

ND

10

AM

PS A

T L2

, PLU

S M

AR

GIN

.3.

IF O

NLY

ON

E SU

PPLY

LIN

E O

F PO

WER

IS A

VAIL

AB

LE, A

JU

MPE

R C

AN

BE

USE

D O

N T

B3

BET

WEE

N L

1 A

ND

L2.

1. IN

CA

ND

ESC

ENT

SYST

EMS

REQ

UIR

E A

PPR

OXI

MA

TELY

30

AM

PS A

T L1

AN

D 3

0 A

MPS

AT

L2, P

LUS

MA

RG

IN.

NO

TES:

WH

T/G

RN

FOLL

OW

ING

DA

SHED

LIN

ESEA

GLE

: CO

NN

ECT

TO R

ELA

Y

BLU

BLU

BLUBLU

OR

N

BR

N

A B

BLU

64 31

97R

ED GR

N

BLU

WH

T/R

ED

(CEN

TER

)N

ON

EA

GLE

: CO

NN

ECT

WIR

E TO

WIR

E

REL

AY

K2

BLU BLK/WHT

BLK

QC

1

21

T1

12

BLUBLU/YEL

WHT/BLK

BEA

CO

N

RED

RED

RED

REDB

LU

BLK SP

1

BLK

1

REDRED

BLK/RED

BLK/YEL

WH

TQ

C2

NEU

T4

WHT

34

2

RED

TB3

GRN

RED

21

L22

NEU

T3

BA

TTER

Y+

B1

-

1L1

WHT/REDWHT/BLU

L0A

D 1

GRN/YEL

LIN

E 1

LOA

D 2

RED

LIN

E 2

WH

T

RED

S3B

LK

BLK

GRN/YEL

4 3 REL

AY

2

K5

REL

AY

K6 1

GR

N/Y

EL

GR

N/Y

EL

GR

N/Y

EL

4 3R

EDR

ED

BLK

2

REL

AY

B

K4 1

WHT/VIOW

HT/

BLU

BLKWHTVIO

3-87

88-0

3 R

EV J

10 11

BLK

BLK

RED

WH

T/B

LK

BLU

B

WH

T/R

EDR

EDW

HT/

WH

T/B

LUB

3

12

34

J2

WH

T/R

ED

WH

T/

M2

BRN

A

BLU

WH

T/

BR

N

RED

BLU

WH

T/

B4

B2

BR

N

RED

B5

M1

WHT/RED

F6 F8F7

VIO

BR

N

BLU

VIO

8 9

BLU

BR

N

6 7

F3 F4 F5

4 53

WH

T/R

ED

WH

T/B

LKF9

BLK

G2 G1

GRN G3

ORNBRN

GRN/YEL

YEL

WH

T/R

ED

WH

T/B

LU

REL

AY VI

O1 4

7 9 A63G

RN

/YEL

K3

B

REDYELGRY

GRN/YEL

REL

AY

K1

7 9 AG

RY

BLU

83

12J10

36

75

4

J8

21

65J7

MO

NIT

OR

BO

AR

D

54

31

2

J9

PCB

1

86

74

31

2

BLK

WH

T

VIO

WH

T/B

LU

VIO

BLK

PCB

3C

UR

REN

T SE

NSO

R

VIO

BLK

M3

B1

J1

(RIB

BO

N C

AB

LE)

WH

T/R

ED

WH

T/B

LU

1 4 63

WHT/REDWHT/GRN

WHT/VIO

8

F1 F2

BLK

9

TB2

BLK


FRONTPANEL

Figure 2-6 — Front Panel Connections

F115ATOP

BEACON

F28A

MARKER1

F315A

BEACON2

F415A

BEACON3

F58A

MARKER2

F615A

BEACON4

F715A

BEACON5

F88A

MARKER3

1

2

3

4

5

6

7

8

9

1 2 3 4 5 6 7 8 9 10 11

TOP

BE

AC

ON

MAR

KER

1

BEA

CO

N 2

BEA

CO

N 3

MAR

KER

2

BEA

CO

N 4

BEA

CO

N 5

MAR

KER

3

TB1

TB3NO

COMNC

BLK

WHTPHOTOCELL

TEMPSENSE

TB2

ON

OFF

MAINPOWER

GND

1

2

3

4

NE

UTR

AL

LINE 1

LINE 2

OUTPUT ALARM CONTACTSCONTACTS SHOWN INNORMAL OPERATING STATE(NO ALARMS OR ERRORS)


INSTALLATION1

Figure 2-7 — FTC 161 Controller Typical Installation Wiring

F115A

TOP

BEA

CO

N

F28A

MA

RK

ER 1

1

2

3

4

5

6

7

8

9

1 2 3 4 5 6 7 8 9 10 11

TOP

BE

AC

ON

MA

RK

ER

1

TB1

TB3

NO

COM

NC

BLK

WHTPHOTOCELL

TEM

PS

EN

SE

TB2

ON

OFF

MAINPOWER

GND

1

2

3

4

NE

UTR

AL

LINE 1

LINE 2

FTC 161 CONTROLLER

TO TEMPERATURE SENSING DEVICE

TO USER'S ALARM CIRCUITTWO CONDUCTORS #16 AWG

USER'S 120V, 20 AMP, 1 PHASE POWER

PHOTOCELL

1. ALARM CONTACT RATING: 1 AMP 120 VOLTS

2. USER'S ALARM CIRCUIT NOT SHOWN.

NOTE 1

TOP BEACON

MARKER TIER 1

BEACON 1

SITEGROUND

NE

UTR

AL

OUTPUT ALARM CONTACTSCONTACTS SHOWN INNORMAL OPERATING STATE(NO ALARMS OR ERRROS)

NOTES:

7. MARKER FIXTURES MAY BE SUPPLIED BY OTHERS.

3. AC INPUT POWER CONDUCTOR SIZE DEPENDS ON THE SERVICE VOLTAGE, THE DISTANCE FROM THE SOURCE, THE NUMBER OF FLASHHEADS OR BEACONS,AND NUMBER OF L-810 MARKER LIGHTS SERVED. USE 400 VA PER FH 309 FLASHHEAD

8. MOUNT THE CONTROLLER VERTICALLY.

5. OTHERS MAY FURNISH THE JUNCTION BOXES FOR DISTRIBUTION WIRINGTO THE MARKERS AND FLASHHEADS. LOCATE THE NEUTRAL JUNCTION BOX ASCLOSE AS POSSIBLE TO THE CONTROLLER.

6. THE TOTAL LINE DROP, INCLUDING THE INPUT SERVICE WIRINGAND BRANCH LINES TO THE L-810 MARKER LIGHT SOCKETS AND FLASHHEADS, MUSTNOT EXCEED 3% OF THE RATED VOLTAGE.

4. UNIT IS FACTORY WIRED FOR NAMEPLATE VOLTAGE.

9. BOND ENCLOSURE TO SITE GROUNDING SYSTEM.

OR 1240 WATTS FOR EACH BEACON, PLUS 116 VA FOR EACH L-810 MARKER LIGHT,

SEE ALSO NOTE 6.

MOUNT THE PHOTOCELL VERTICALLYAT THE TOP END OF A VERTICAL

LENGTH OF CONDUIT TO PREVENTWATER FROM ENTERING THE UNIT.

USE LIGHTNING PROTECTIONFOR THE TOP FLASHHEAD

NOTE 9

NOTE 5

TWO CONDUCTORS#16 AWG

TWO CONDUCTORS #16 AWG

NOTES 3 & 6

10. CALCULATE CONDUCTOR SIZE BY THE NUMBER OF LIGHTS ONTHE RUN AND THE LENGTH OF THE RUN. SEE ALSO NOTE 3.

11. FOLLOW SPECIFIC SITE INSTALLATION DRAWINGS AND NATIONALAND LOCAL ELECTRICAL CODES.

NOTES 3 & 10

NOTE 2

MARKERTIER 1NOTE 7

ONE SINGLE-POLE 20-AMP BREAKER FOR 120 VAC

NOTES 4 AND 8

NEUTRAL

BLACK

WHITE

FTC 161E UNITS ONLY

USE 120 VA FOR EACH LED BEACON, PLUS 47 VA FOR EACH L-810 LED MARKER LIGHT.OR 42 VA FOR EACH HALOGEN L-810 MARKER LIGHT.


INSTALLATION3


F115A

TOP

BE

AC

ON

F28A

MAR

KER

1

F315A

BE

AC

ON

2

F415A

BE

AC

ON

3

F58A

MAR

KER

2

LINE 1

LINE 2

FTC 163 CONTROLLER

1

2

3

4

5

6

7

8

9

1 2 3 4 5 6 7 8 9 10 11

TOP

BE

AC

ON

MA

RK

ER

1B

EAC

ON

2B

EAC

ON

3M

AR

KE

R 2

TB1

TB3

NO

COM

NC

BLK

WHTPHOTOCELL

TEM

PS

EN

SE

TB2

ON

OFF

MAINPOWER

GND

1

2

3

4

NE

UTR

AL



USER'S 120V, 30 AMP, 1 PHASE POWER

PHOTOCELL

1. ALARM CONTACT RATING: 1 AMP. 120 VOLTS


TOP BEACON

BEACON 3BEACON 2

MARKER TIER 1MARKER TIER 2

BEACON 1

BEACON 2 BEACON 3

SITEGROUND

NE

UTR

AL


F91A

CONTROLPWR

NOTES:







9. BOND ENCLOSURE TO SITE GROUNDING SYSTEM.


SEE ALSO NOTE 6.




NOTE 9

NOTE 5



NOTES 3 & 6



NOTES 3 & 10

NOTE 2

NOTE 1

ONE SINGLE-POLE 30-AMP BREAKER FOR 120 VAC

MARKERTIER 1

MARKERTIER 2

NOTE 7

NOTE 5

NOTES 4 AND 8

BLACK

WHITE

NEUTRAL

RED

FTC 163E UNITS ONLY

OR 42 VA FOR EACH HALOGEN L-810 MARKER LIGHT.USE 120 VA FOR EACH LED BEACON, PLUS 47 VA FOR EACH L-810 LED MARKER LIGHT.


INSTALLATION5


F115A

TOP

BEA

CO

N

F28A

MA

RKE

R 1

F315A

BE

ACO

N 2

F415A

BE

ACO

N 3

F58A

MA

RK

ER 2

F615A

BEA

CO

N 4

F715A

BE

AC

ON

5

F88A

MA

RK

ER 3


GND

1

2

3

4

NE

UTR

AL

LINE 1

LINE 2

FTC 165 CONTROLLER

1

2

3

4

5

6

7

8

9

1 2 3 4 5 6 7 8 9 10 11

TOP

BEA

CO

NM

ARKE

R 1

BE

AC

ON

2B

EA

CO

N 3

MAR

KER

2B

EA

CO

N 4

BE

AC

ON

5M

ARKE

R 3

TB1

TB3

NO

COM

NC

BLK

WHTPHOTOCELL

TEM

PSE

NSE

TB2

ON

OFF

MAINPOWER


USER'S 120/240V, 40 AMP, 1 PHASE POWER

PHOTOCELL

1. ALARM CONTACT RATING: 1 AMP. 120 VOLTS


TOP BEACON

BEACON 3BEACON 2

MARKER TIER 1

BEACON 4

MARKER TIER 2MARKER TIER 3

BEACON 5

BEACON 1

BEACON 2 BEACON 3

BEACON 4 BEACON 5

SITEGROUND

NE

UTR

AL


F91A

CONTROLPWR

NOTES:







9. BOND CASE TO SITE GROUNDING SYSTEM.


SEE ALSO NOTE 6.




NOTE 9

NOTE 5



NOTES 3 & 6



NOTES 3 & 10

NOTE 2

NOTE 1

NOTES 4 AND 8

MARKERTIER 1

MARKERTIER 2

MARKERTIER 3

TWO SINGLE-POLE 40 AMP BREAKERS FOR 120/240 VAC

NOTE 7

NOTE 5

BLACK

RED

WHITE

FTC 165E UNITS ONLY

OR 42 VA FOR EACH HALOGEN L-810 MARKER LIGHT.USE 120 VA FOR EACH LED BEACON, PLUS 47 VA FOR EACH L-810 LED MARKER LIGHT.


ALRMWRNG

Figure 2-10 — Recommended Alarm Wiring


Section 3 — Maintenance and Troubleshooting

MaintenanceThe circuit boards should be kept free of accumulated dust. Brush and vacuum as necessary.

NOTEDo not use compressed air to clean this equipment.

TroubleshootingThe most effective troubleshooting procedure begins with observing the behavior of the system. This often leads directly to a faulty component or other abnormal condi-tion.

Table 3-1 contain information to help locate the cause of a problem.

Failing to Switch StateSwitch the DAY/AUTO/NIGHT switch on the PCB1 Monitor Board through the modes and see if the lights follow the mode indicated by the switch position. The lights should be off in DAY mode, on in NIGHT mode, and in AUTO, flash according to the prevailing lighting conditions as determined by the photocell.

Note that some lights may be difficult to see in bright daylight.

FlashheadIf a flashhead is not flashing, first check the flashhead’s lamp and then check the cable and its connections to that flashhead. PCB1 operates a relay that transfers power to the flashhead (beacon). If PCB1 control is absent, the flashheads default to always on, also the side markers turn on.

Check the voltage on the TB2 connections to the tower lights. Marker light connections should have a steady voltage. The flashhead (beacon) connections should show a voltage pulse rate of 20 flashes per minute.

LampsCAUTION: Ensure that the lamp in the FH 309 Flash-head is cool before replacing it. It can be very hot and

cause severe burns. Never handle lamps with bare skin whether hot or not. Do not handle lamps except with a clean cloth. Oils deposited from skin or other sources can greatly shorten the life of the halogen lamp.

Electromechanical RelaysCheck continuity of the relay coil with an ohmmeter. Relay contacts may be pitted, corroded, or dirty, or all three; if so, try to determine a possible cause of the con-tact failure and correct the problem. If in doubt, replace the relay.

LED DisplaysThe DAY LED in the PCB1 Monitor Board should be lit during daylight and the NIGHT LED should be lit at night.

To determine the exact light or lights that are out, wait for a single red LED (RED or MKR) to light followed by a specific number of LEDs, which indicate the number of the beacon or marker tier that is out, respectively. This behavior repeats in 1-second intervals if additional bea-cons or marker tiers are out. For example:

RED LED Turns onThen Two LEDs Turn on

Beacon 2 is outONE SECOND INTERVAL PASSES...

RED MKR Turns onThen Three LEDs Turn on

A marker lamp isout in Tier 3

Component Removal and ReplacementNote the wiring connections and wire colors when you remove wires from their connections. These must be replaced exactly as they were. Use the wiring diagram in Figure 2-5. For locations, see Figure 4-1.

For all service that requires removal or replacement, turn off the power or disconnect the power.


PCB1 Monitor BoardRemoval

1. Remove PCB2.

2. Loosen four Phillips-head screws located near the corners of PCB1.

3. Lift the board so that the screws can clear the slots in which they reside and pass through the adjoining holes.

4. Disconnect cable connectors and wires. A small flat blade screwdriver is needed to loosen the small screws that hold some of the wires.

Replacement1. Reverse the removal procedure.

PCB2 Flash Detection BoardRemoval1. Lift the board from the nylon spacer that fastens the

board.2. Use a see-saw motion to carefully pull the board

away from the socket that connects it to PCB1. Avoid bending the pins.

3. Disconnect cable connections from PCB2.


Table 3-1 Major Troubleshooting Symptoms

Symptom Possible Cause in Likely Order of Frequency

All lights fail

- Main power failure- External circuit breaker - PCB1 failure- T1 transformer

Single light fails

- Bulb or lamp- Check fuse for that line- Check wiring for short or open in that line- Beacon 1; check relay K4- Beacon 2; check relay K5- Beacon 3; check relay K5- Beacon 4; check relay K6- Beacon 5; check relay K4- Marker Tier 1; check relay K3- Marker Tier 2; check relay K3- Marker Tier 3; check relay K3

Erratic operation - Loose connections- PCB1

Alarm - Normal if a light or tier is out

False alarm

- Check relay K1- Check for correct alarm connections: normally open (NO) contacts

close on alarm, normally closed (NC) contacts open on alarm- PCB1- PCB3

AUTO switch position fails to switch sys-tem from day to night or night to day

- Photocell- PCB1

System status unavailable by telephone - Relay K2- Battery- PCB1- PCB4


PCB3 Current Sensor BoardRemoval1. Remove external cable connections to the terminal

blocks (beacons, markers, photocell, alarm, power).2. Loosen four screws that hold the bracket that holds

the terminal blocks and fuses.3. Slide the bracket up and away from the four screws

just loosened.4. Turn the bracket over.5. Remove the harness fuse connections. Note the wire

locations.6. Remove cable plug connections from the board.7. Loosen four screws that hold the board. Note that a

phenolic spacer is under each screw.8. Lift the board out and support the board’s coil for

each wire in the next step.9. Pull the wire that went to the fuse out from the coil on

the board.


PCB4 Surge Suppressor BoardRemoval1. Disconnect the telephone plugs.2. Remove the two screws that hold the board. Note the

phenolic spacer under each screw.


RelaysRemoval1. Loosen four screws that hold the bracket that holds

the terminal blocks and fuses.2. Slide the bracket up and away from the four screws

just loosened.3. Remove wires connected to the relay; note connec-

tions and colors.4. Remove the screw (or screws) that holds the relay.5. Lift out the relay.


K1 & K2 RelaysRemoval1. Remove PCB1 to access the relay mounting screws.2. Remove wires connected to the relay; note connec-

tions and colors.3. Remove the screw (or screws) that holds the relay.4. Lift out the relay.



Section 4 — Major Replaceable Parts

Customer ServiceCustomer Service 1-800-821-5825FTCA Telephone: (615) 261-2000Facsimile: (615) 261-2600Internet Address:

http:\\www.flashtechnology.comShipping Address:

Flash Technology Corporation of America332 Nichol Mill LaneFranklin TN 37067

Ordering PartsTo order spare or replacement parts, contact FTCA cus-tomer service at 1-800-821-5825.

Controller PartsTable 4-1 lists the major replaceable parts for the control-ler. Refer to Figure 4-1 for component locations.

Photocell PartsThe part number for the PEC 510 Photocell is PN #1855001. The photocell consists of only one component.

Returning EquipmentTo return equipment to FTCA, call Customer Service at 1-800-821-5825 for a Return Material Authorization (RMA) number.

Repackaging the ControllerEquipment must be returned in a container that provides maximum protection during shipping and handling.

If the original cartons and packaging material are no longer available, package the Controller in a strong dou-ble corrugated carton using a double thickness cardboard container and adequate padding. Pad the Controller so that corners cannot penetrate the box during shipment. Do not drop. Use appropriate warning labels on the outside of the container.


Table 4-1 Major Replaceable Parts

Item Description Part Number

S3 Power Switch 4903190F1, F3, F4, F6, F7 †Fuse, 15A 4903191

F2, F5, F8 †Fuse, 8A 4901931F9 †Fuse, 1A 4900337K1 †Relay, 4901233

K2, K3 †Relay, 4901266K4, K5, K6 †Relay, 4903189

PCB1 Monitor Board 2480001PCB2 Flash Detection Board 2481701PCB3 Current Sense Board 2811201PCB4 Surge Suppressor Board 2865301TB1 Terminal Strip, 9-position 4902319TB2 Terminal Strip, 11-position 4903195TB3 Terminal Strip, 4-position 4903194

-- Temperature Sensor (optional, and for “E” units only)

1878901

T1 Transformer 4902971B1 Battery 4991875

† Recommended as a spare part.


FTC165CL

Figure 4-1 — FTC 160 Class Controller Component Location

PCB4

3-8788-03 REV J

J10

J2

F7

J1

K2

T1

J8J9

J7J1

5

7

219

8

3 4

6

5

4

K4

TB275 6 98

K3

PCB3

3

2

1

K5

TB1

B1 M1

K6

B2 B3

PCB2

PCB1

F4

M3 B5

F2F1 F3

B4 M2

F5 F6

1110

4

3

TB3

2

1

S3

DETECTION BOARD

FLASH

F8

GND

ALTERNATE PLACE TO CONNECTSHIELDS FROM EXTERNAL CABLES

GND-#10-32 X 1/2" SS PPH(ATTACH CONNECTION TO SITE

GROUNDING SYSTEM HERE)

GND

PREFERRED PLACE TO CONNECTSHIELDS FROM EXTERNAL CABLES

GROUNDING SYSTEM HERE)(ATTACH CONNECTION TO SITE

GND-#10-32 X 1/2" SS PPH

SW1

J1

J2

SW1

MONITOR BOARD

F9K1

NITE

ACDAY

WHTREDMKR

MISCPEC

LEDDISPLAY

TO DETERMINE THE EXACT LIGHT/LIGHTS THATARE OUT, WAIT FOR A SINGLE LED (RED OR MKR)TO LIGHT UP. THEN A SPECIFIC NUMBER OF LEDS,THAT CORRESPONDS TO THE NUMBER OF THEBEACON/MARKER TIER THAT IS OUT, WILL LIGHT UP.

ADDITIONAL BEACONS OR MARKER TIERS ARE OUT.THIS WILL REPEAT IN 1 SECOND INTERVALS IF

B1

FTC 160 Class Revision 3 — 11-11-2003 I-1

INDEX

AAccess

instructions 2-1Alarm wiring

figure 2-13

CCheckout procedure 1-5Component

removal 3-1replacement 3-1

Connections, front panel, figure 2-9Connectors 1-2Controller

internal wiring figureFTC 161 2-6FTC 163 2-7FTC 165 2-8

introduction 1-1location 2-1mounting 2-1mounting and outline figure 2-4mounting check 2-3operation 1-1part location 4-3types 1-1

Current sensor board PCB3removal and replacement 3-3

Customer service 4-1

EEquipment

returning 4-1

FFlash detection board PCB2

removal and replacement 3-2Flashhead

connection 1-1flashing errors 3-1lamp replacement 3-1troubleshooting 3-1

Front panel, connections, figure 2-9

IInstallation

checklist 2-3wiring 2-1

site-specific 2-1

Installation wiringfigure

alarm 2-13typical

FTC 161 2-10FTC 163 2-11FTC 165 2-12

Insulation, wiring 2-2Internal wiring

figureFTC 161 2-6FTC 163 2-7FTC 165 2-8

JJumpers 1-2

LLamp, replacement, flashhead 3-1LED display, troubleshooting aid 3-1LED operation 1-2LEDs 1-2Lightning protection 2-2Location, controller 2-1

MMaintenance 3-1Manual operation 1-2Monitor board, PCB1

removal and replacement 3-2Mounting 2-1

controller 2-1controller check 2-3photocell 2-1photocell check 2-1

OOperation

LED 1-2manual 1-2

Ordering parts 4-1

PPart

controllerlocation 4-3

major replaceable 4-1ordering 4-1photocell 4-1

PCB1

I-2 Revision 11 — 11-11-2003 FTC 160 Class

monitor board pictorial 1-3

removal and replacement 3-2

PCB2

flash detection board pictorial 1-3


PCB3

current sense board pictorial 1-4


PCB4


surge suppressor board pictorial 1-4

Photocell

mounting 2-1

mounting and outline figure 2-5

mounting check 2-1

part number 4-1

R

Relay, troubleshooting 3-1

Removal 3-1

Replaceable parts 4-1

Replacement 3-1

Returning equipment 4-1

S

Sensor, temperature 2-2

Shipping 4-1

Specifications 1-1

State switching failure 3-1

Surge suppressor board PCB4


Switches 1-2

System

introduction 1-1

wiring

general 2-2

T

Temperature sensor 2-2

Test points 1-2

Tools needed 2-1

Troubleshooting 3-1

flashhead 3-1

relay 3-1

symptoms 3-2

Troubleshooting, aid

LED display 3-1

U

Unpacking 2-1

W

Wiring

alarm check 2-3

connections 2-2

controller check 2-3

figure

installation

alarm 2-13

typical

FTC 161 2-10

FTC 163 2-11

FTC 165 2-12

internal

FTC 161 2-6

FTC 163 2-7

FTC 165 2-8

general system 2-2

installation 2-1

insulation required 2-2

~~ END OF DOCUMENT ~~

ftc 161, ftc 163, ftc 165 controller reference manual · units of complying with faa requirements...

Documents