fs = fire safe...imerol xni 1-2 gpl dispersing agent 0.5-1.0 gpl sandozin mrn / hostapal mrn or...
TRANSCRIPT
Permanently flame retardant high performance Polyesters (staple-fibres and filaments)
from
FS = FIRE SAFE
WHAT IS RECRON® FS?
• New brand of flame-retardant polyester for global
homes textiles, upholstery and interior markets
• Launched at MoOD 2017 at Brussels, Belgium
• 360 degree support in terms of trademark service,
technical support and marketing support
• Extensive promotions in trade fairs, magazines,
conferences etc.
TECHNICAL ADVANTAGES OF RECRON® FS
• Best among the class with phosphorous
content of 7500 ppm vs phosphorous content
of ~ 6300 ppm in other popular FR yarns
available
• LOI (Limiting Oxygen Index) > 35 is possible subject
to all due care is followed
• Best tensile strength properties in the class ,
estimated improved strength by 10%
• Best whiteness compared to competition
• Wide Product range : POY / Textured / Fancy /
Spun / ATY / Chenille etc.
LATEST POLYESTER PRODUCTION TECHNOLOGYUSING “NOFIA”-FR-CHEMICALS FROM FRX-USA
“Nofia” injection(FR-chemical from FRX-USA)
Source: Chemicals and Petrochemicals Manufacturers Association of India
RECRON-FS-TECHOLOGY WITH “NOFIA”
“Nofia” FR-chemicals
supplied by FRX polymers / USA
5
VP Dr. Ulrich Girrbach
BURNING BEHAVIOUR OF RECRON-FS
• The phosphorous compound in the polyester chain has an important function. Fast flame propagation is due to radicals in the flame. The phosphorouscompound catches the radicals and thus interrupt the chain reaction andextinguish the flame.
Flame retardant
polyester fibre
phosphorous compound as part of the polyester chainradicals
6
PRODUCT RANGE
Recron® FS Products Source
POY
130D/48F, 72F POY Direct
160D/48F, 72F POY Direct
260D/48F POY Direct
260D/72F, 144F POY Direct
520D/144F POY Direct
500D/96F POY Direct
Textured
75D/48F or 72F IM False Twist Text Direct
75D/48F, 72F Tex LIM False Twist Text Direct
155D/144F SD Tex LIM False Twist Text Direct
155D/48F, 72F GFT False Twist Text Direct
155D/72F, 144F HIM False Twist Text Direct
330D/96F Tex LIM False Twist Text Direct
330D/96F Tex HIM False Twist Text Direct
90D CTS - Fancy Irregular High Twist Direct
180D CTS - Fancy Irregular High Twist Direct
Fully Drawn Yarn (2 step)
75D/48F Draw Winder Partner Mills
150D/48F Draw Winder Partner Mills
300D/96F Draw Winder Partner Mills
Recron® FS Products Source
Air Textured YarnsPlain 170D - 2000D Plain Partner Mills
330D - 2000D Slub Partner Mills
Chenille
3.5 Nm Chenille Partner Mills
4.5 Nm Chenille Partner Mills
5 Nm Chenille Partner Mills
6 Nm Chenille Partner Mills
PSF1.5 D All Cut length Direct
3.0 D All Cut length Direct
Spun Yarn
1/8s Spun Yarn Partner Mills
1/10s Spun Yarn Partner Mills
1/20s Spun Yarn Partner Mills
1/30s Spun Yarn Partner Mills
1/40s Spun Yarn Partner Mills
2/8s Spun Yarn Partner Mills
2/10s Spun Yarn Partner Mills
2/20s Spun Yarn Partner Mills
2/30s Spun Yarn Partner Mills
2/40s Spun Yarn Partner Mills
„RECRON-FS-GREEN“ (recycled) will be launched in 2nd half of 2019
PRICES
COMPETINGBRANDEDPRODUCT
NO-NAME-PRODUCT
RECRON-FS IN EUROPE
• Germany
• UK
• France
• Italy
• Spain
• Portugal
• Belgium
• The Netherlands
• Sweden
• Denmark
• Norway
• Finland
• Switzerland
• Austria
• Poland
RECRON-FS-BUSINESS-DEVELOPMENT andMARKETING IN EUROPE
Vienna, Austria
DISTRIBUTORS FOR RECRON-FS in EUROPE
Belgium/NetherlandsCASA BLANCARakesh Kapila
Spain/PortugalHIMIESA
Jorge Pascual Ferrer
Germany/Austria/SwitzerlandHTC
Sebastian Holzer
STOCK WITH DISTRIBUTORSIN EUROPE
EU-FR-CERTIFICATES
International FR-requirements are fulfilled
FULL SUPPORT ALONG THE SUPPLY-CHAIN
for Recron FS Textiles
FR yarn
producerWeaver Finisher
Converter
JobberSpecifier User
Technical
Information
Technical
support
Technical
advice
Coop
advertising
market
information
Sales arguments
target group
Information,
social media
Professional
Media
PR, social
media
Technical
Information
Market
information
15
SPINNERS
FABRIC-MANUFACTURERS
CONTRACT-AND RESIDENTIAL-JOBBERS
HOME-FURNITURE-MANUFACTURERS
OFFICE-FURNITURE-MANUFACTURERS
ARCHITECTS
HOTEL-CHAINS
HOSPITAL-CONTRACTORS
OUTFITTERS CONCERT HALLS, CINEMAS,…
CAR MANUFACTURERS
TRAIN-PRODUCERS
BUS-PRODUCERS
CRUISE-LINES
AIRLINES
RECRON-FS-BROCHURE
RECRON-FS VIDEO
RECRON-FS-Websitewww.recronfs.com
HEIMTEXIL, Frankfurt 2018
MoOD, Brussels, 2018
CUSTOMER EVENTS
Gunjan SharmaCMO-RELIANCE
Reinhard BackhausenRecron-FS-Consultant
SOCIAL MEDIA
• Google+
• YouTube
• Vimeo
Professional profiles on
NEWSLETTERS + BLOGS
MERCHANDISINGARTICLES
RECRON-FS-TEAM
Recron® FS – General Guidelines
Recron® FS is• Modified polyester with in-built inherent FR (Flame Retardent) properties• Softer in nature with better dye uptake• It is suggested to take precautions in different stages to ensure FR efficacy is
intact in the finished product*• All auxiliaries used in down stream processes should be thoroughly checked,
validated and must be easily washable from finished product. This is true even if the auxiliaries themselves possess flame retardant (FR) characteristics.
• Process to be to be tried first in lab, checked for product FR efficacy & then to be used in bulk processes
• Recron® FS has technologically superior efficacy; we suggest not to mix with FR products from other suppliers.
*All information shared in this document are indicative and these need to be adopted based upon the actual hardware
Recron® FS POY & DTY
Recommendation for texturing1. Lower primary heater temperature by 5 – 10* C recommended2. T2 tension would be higher compared to regular3. Conning oil used must be easily washable during hot wash, mineral oils
are not recommended
Recommendation for Twisting1. Lower Winding tension is advised for Recron® FS2. Use proper oil which is easily washable, maximum < 1% on yarn for easy
removal in after processes3. Heat setting temperature around 90oC .4. Higher shrinkage in feed yarns needs softer packages for Dyeing
Recron® FS: Dyeing
• Dyeing procedure is generally similar to regular polyester• Use standard disperse dyestuff for dyeing• Scouring process is important to remove external material, needs extra attention.• Suggest max Dyeing temp 125 ± 3 °C (to prevent hydrolytic damages)• Silicone based Defoamers / Softeners etc. must be avoided• Reduction clearing especially for Medium & Dark colors by using Hydro / Soda ash• Additives, auxiliaries and lubricants must be completely removable• Tentative FR Yarn package density can be 0.35+/-0.04• Cycle time of In-out 3 min & out-in 5 min is recommended
Caution- NOT to use Caustic or Oxalic acid- Final Product must be free of Silicon or any lubricant- Carriers MUST not be used
Recron® FS Scouring
• Above information is based upon the effectiveness of Textile Auxiliaries (by Archoma). Similar productsfrom other suppliers may also be used.
• Depending upon the Textile construction and available machinery, technological adjustments may benecessary
Chemicals1 2 3 4
Scouring Hot washRinsing &
NeutralisationCold Rinsing
Imerol XNI 1-2 gpl
Dispersing agent 0.5-1.0 gpl
Sandozin MRN / Hostapal MRN or equivalent non-ionic detergent
0.5-1 gpl
Soda Ash 1 gpl
Acetic Acid (60%) 0.5 gpl
Temperature 90oC 80oC 60oC / Ambient Ambient
Time 20 min 10 min 15 min 5 min
Dyeing: Diagram
• Temp gradient from 50oC till 90oC is 1.5oC/min• Temp gradient from 90oC till 125oC is 1oC/min• Post Dyeing , hot blast (high temp. drain) would be preferred for Fibre / Yarn only
Dyeing: Typical Recipe
• Disperse dyestuffs
•
•
•
•
1 - 2 g/l
0.5 g/l
1 - 2 g/l
Leomin OR
Levegal DLP
Sodium Acetate
levelling agent to be higher for lower depth.
as dispersing agent
as pH Buffer
to adjust pH to 4.51 – 2g/l Acetic acid
1. start dyeing at 50 °C2. heat to 90°C at 1.5 °C/min3. heat from 90 – 125°C at 1 °C/min4. dye for 30 to 45 minutes5. Do high temp drain to avoid oligomer deposition on Fibre/yarn
Reduction Clearing
Treat for 20 minutes at 80 °C with:
• 4 g/l
• 3 g/l
• 0.5 g/l
• 0.3 g/l
Soda ash (not with caustic soda)
Sodium hydrosulphite
Sandozin MRN
Levegal DLP
1. Rinse twice at 80°C
2. Neutralize for 15minutes at 60 °C with acetic acid to achieve pH of 6-7
3. Rinse at 50 °C
During RC, pH to be maintained around 10.5After rinsing , it is suggested to boil a small sample in DM water
to confirm all Alkali from fabric are removed.
After Treatment: Finishing
• To reduce friction on the fiber / yarn , it is necessary to apply lubricants after the dyeing which do not affect FR efficacy
• Lubricants and additives applied must be easily removable.
Treat for 20 minutes at 40°C with:
• 2 g/l Leomin KP
• 1 g/l Leomin OR
• Similar chemicals from other branded vendors can also be used to get the desired results.
• Silicon based products must be avoided at all stages of wet processing.