fresenius kabi compounding –canton, ma...what is drug compounding? single components 3-chamber bag...

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Fresenius Kabi Compounding – Canton, MA

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  • Fresenius Kabi Compounding – Canton, MA

  • Fresenius Kabi - Boston Compounding

    Andy BassoOperations Director

  • Agenda

    § Existential question: Why am I here?

    § Who is Fresenius-Kabi?

    § What does our Canton Facility do?

    § Why we are building a Compounding Facility?

    § How do we reduce waste water usage?

    § Questions/Wrap-up

    © Copyright Fresenius Kabi AG

  • © Copyright Fresenius Kabi

    The Fresenius Group

    FreseniusHelios

    Hospital Operations

    FreseniusVamed

    Engineering and Services for Health Care Facilities

    Fresenius Medical Care

    Dialysis Equipment and Services

    FreseniusKabi

    Infusion Therapies Transfusion TherapiesI.V. Drugs Clinical Nutrition Medical DevicesAseptic Compounding

    Fresenius SE is a global health care group based in Frankfurt Germany, with annual sales of €29b and more than 260,000 employees (2017)Recently acquired €4.5b Akorn and Merck Biologics (Germany)

    $17.9b €6.0b €5.8b €1.2bSales 2016

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  • What is Compounding?§ Allows physicians to prescribe a very specific

    medication for a patient's individual needs– Allergy

    – Dosage form

    § Established tradition– 80% of prescriptions were compounded until the 1920’s

    – Decreased with modern pharmaceutical manufacturing

    § Still done by Nurses, Doctors, Pharmacists– Medication errors

    – Less efficient / expensive

    § Why Commercially Compound?– Provides convenience for high volume product

    – With increase of regulations, smaller facilities cannot meet the requirements

    © Copyright Fresenius Kabi AG

  • What is Drug Compounding?

    Single components

    3-Chamber bag

    Mix of variouscomponents

    Final compounded product in a bag to feed

    the patient in the hospital or at home

    Lyophilized Drugs

    Liquid Drugs

    Liquid Product

    Final compounded product in a syringe, bag or device to administer

    to the patient in the hospital or at home

    Manual or automated preparation

    (e.g. reconstitution, dilution, transfer)

    IV DRUG COMPOUNDING PN COMPOUNDING

    Manual or automated

    volume delivery

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  • IV Drug Compounding Process Example

    © Copyright Fresenius Kabi AG

    3. Visual inspect & Label

    5. Package & Ship

    2. Pool finished drug product into pooling bag and either:a) Dose into Diluent bagsb) Dilute then fillc) Direct fill to empty syringe*NaCl or Dextrose

    1. Incoming approved Drug

    Product

    4. QC test and release

  • Compounding Evolution

    Pharmacy Compounding has come a long way from the past …

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  • Fresenius Kabi Compounding Experience

    § 18 locations

    § >1,000 employees

    § All compounded therapies

    – Oncology

    – Anti-infectives

    – Anesthesia

    – Nutrition

    – Other IVs

    Overview

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    Fresenius Kabi Centers Worldwide

    © Copyright Fresenius Kabi AG

    © Copyright Fresenius Kabi AG

    South AfricaJohannesburg

    ArgentinaBuenos AiresCórdoba

    ChileSantiagoConcepción

    CanadaCalgaryHamiltonMontréalToronto (x2)Vancouver

    BrazilRio de JaneiroSão Paulo

    GermanyMunich

    NorwayHalden

    UKRuncorn

    ColombiaBogota

    USABoston

  • Need for Regulation

    § New England Compounding Center incident 2012§ Previous regulation § Contaminated methylprednisolone Steroid

    injections § > 700 cases of fungal meningitis and > 76

    fatalities§ New Drug Safety Act 2013 created new

    compounder category “Outsourcing Facilities” in Section 503B FD&C Act

    § Require drug manufacturing GMP quality standards§ FDA licensed and inspected

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  • Waste Water Reduction

    § Handwashing Stations§ Removes 99.98% of Dangerous Pathogens§ Full wash and rinse all in one 12 Second

    Standardized and Controlled Handwash§ Fast ROI by reducing labor time, water, and waste

    by 75%§ Guaranteed High Quality Handwash Every Time for

    Every User

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  • Waste Water Reduction

    § Instead of making RODI or WIFI for cleaning§ Instead of making saline or dextrose solutions we

    buy them – We buy them

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  • Waste Water Reduction

    § Cleaning System– Utilizing “EXACT” volume

    – Balance of solutions evaporate

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  • Waste Water Reduction

    § Vapor Hydrogen PeroxideDisinfection

    – A “DRY” Process

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  • Waste Water Reduction

    § Waste Stream– 3 drums every Quarter

    – Solid, Aqueous, Solvent

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  • Waste Water Reduction

    § Waste Stream Labs– RODI, 2 dish washers

    – Limestone tank

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  • § Questions?

    Thank you

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