fred johnson - 2017 dfma forum presentation - ortho ... · microsoft powerpoint - fred johnson -...
TRANSCRIPT
![Page 1: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/1.jpg)
Case Studies in Supplier Costing Within a Low Volume Medical
Device Manufacturing Environment.
FRED JOHNSON - ORTHO CLINICAL DIAGNOSTICS
![Page 2: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/2.jpg)
Ortho Clinical Diagnosticswho we are
We are a global leader of in vitro diagnostics serving the global
clinical laboratory and immunohematology communities.
![Page 3: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/3.jpg)
Ortho Clinical Diagnosticswhat we do and why
Worldwide across hospitals, blood banks, and labs, our high-quality
products and services enable health care professionals to make
better-informed treatment decisions to improve and save lives.
![Page 4: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/4.jpg)
Ortho Clinical Diagnosticsat a glance
75 years in this business
Customers in 120 different countries
250 different products
4200 employees worldwide
$1.7 billion in annual revenue
Former business unit of Johnson & Johnson
Recently became independent
![Page 5: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/5.jpg)
Ortho Clinical Diagnosticstwo types of products
Disposable support products
Made in very high volumes
Less expensive to produce
Non disposable machinery
Made in low volumes
Expensive to produce
![Page 6: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/6.jpg)
Briefly considered costing tools
aPriori
Alignment procedure biases results
Not useful for this type of work
DFMA
Previous experience with DFMA & BDI
Saved millions at other companies
![Page 7: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/7.jpg)
Setup of DFMA Software
Added supplier chargeout rates
Added adjusted material prices
Provided data to BDI
BDI provided me with software ready to work
![Page 8: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/8.jpg)
Two sizes of fabricated tables
![Page 9: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/9.jpg)
![Page 10: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/10.jpg)
![Page 11: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/11.jpg)
![Page 12: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/12.jpg)
![Page 13: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/13.jpg)
Anchor bracket kits
![Page 14: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/14.jpg)
![Page 15: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/15.jpg)
Cart cost-down
Stores and carries consumables for our machinery
Primarily composed of sheet metal and standard structural steel shapes fabricated, welded, and pop-riveted together.
![Page 16: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/16.jpg)
![Page 17: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/17.jpg)
![Page 18: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/18.jpg)
![Page 19: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/19.jpg)
![Page 20: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/20.jpg)
![Page 21: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/21.jpg)
![Page 22: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/22.jpg)
![Page 23: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/23.jpg)
![Page 24: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/24.jpg)
![Page 25: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/25.jpg)
![Page 26: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/26.jpg)
![Page 27: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/27.jpg)
![Page 28: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/28.jpg)
Redesign for cost reductionOriginal Redesign
![Page 29: Fred Johnson - 2017 DFMA Forum presentation - Ortho ... · Microsoft PowerPoint - Fred Johnson - 2017 DFMA Forum presentation - Ortho Clinical Diagnostics.pptx Author: JGilligan Created](https://reader033.vdocuments.site/reader033/viewer/2022051322/60103609bc722e0e4a06e586/html5/thumbnails/29.jpg)
Overall supplier costing results
Working for year and a half
33 negotiated projects
$32.7M captured
Much larger savings identified
Quality of estimates is important