frame-engine/clutch assy fastcat rz

38

FastCat RZFIGURE 1

FRAME-ENGINE/CLUTCH ASSY

4

3

2

19

8

9

20

12

24

22

5

10

6

7

18

14

11

23

1

25

2621

25

15

13

16

17

ITM PART NO. DESCRIPTION QTY

39


FastCat RZFIGURE 1

FRAME-ENGINE/CLUTCH ASSY

1 4166966 ENGINE-FR651V KAW 1 4166965 ENGINE-FR691V KAW 38666 FILTER-FUEL 2722463 FILTER-OIL 4167145 ELEMENT-AIR FILTER 2 4164385 MUFFLER -KAW 13 64152-23 1/4-20X3/8 LG SP SCREW 24 38665 SOLENOID 15 38304-03 BRG-FLANGED PLASTIC 16 2721331.7 WLDMT-CLUTCH STOP 17 64265-04 LOCKNUT-M8-1.25 28 64164-12 KEY-1/4X1/4X1 SQ END 19 64006-06 LOCKWASHER-HEL 7/16 110 64205-001 BLT-MET M8-1.25X20 211 4164049 S-FRAME W/ LABELS 112 4144116 CLUTCH-ENGINE PULLEY 113 48412-01 CLAMP 114 64123-70 BLT-HEX 3/8-16X1-1/2 415 4164252-001 FITTING-3/8NP TO BARB 116 11061-7061 GASKET-MUFFLER 2

(AVAILABLE FROM KAWASAKI DEALER)

17 64006-03 LOCKWSHR-3/8 HELICAL 418 4144112.7 WLDMT-CLUTCH BRACKET 119 4163309 PULLEY-ENGINE 120 64123-78 BOLT-HEX 7/16-20X2-1/2 121 69053-13 HOSE-HYDRO, 3/8X14" 122 64266-02 NUT-FL LOCK M8-1.25 223 64263-002 BLT-FLG HD M6-1.0 X 16 624 4164442.7 BRKT-MUFFLER LH 1 * 4164443.7 BRKT-MUFFLER RH 1

25 88042-03 CLAMP-HOSE 226 4164251 VAILVE-OIL DRAIN 1

* NOT ILLUSTRATED

40

FastCat RZ

BELT DETAIL

3

34

33

31

2

CUTTERDECK

18

4

TRANSAXLEPULLEY

LEFT 16

2928

76

TRANSAXLEPULLEY

21

RIGHT

12

149

35

16

19

27

383736

17

5

32

2415

11

15

11

20

1339

1124

30

1

39

43

44

44

43 42

10

8

40

22

23

41

41

15

FIGURE 2

TRANSAXLE ASSY


41


FastCat RZFIGURE 2

TRANSAXLE ASSY

1 4164049 S-FRAME W/LABELS 12 4162973 SHAFT-PULLARM MOUNT 13 4163957.7 WLDMT-PULL ARM 24 4163819 ARM-CONTROL 25 4163493 AXLE-LH 1 (INCLUDES ITEMS 4, 25, 26, 27, 32)

6 64163-29 WASHER 27 64123-68 BOLT-HEX 5/16-18X1 28 64025-02 NUT-HEX 5/16-18 29 64270-01 BOLT-MET, HEX M10-1.5x30 1 10 64123-54 BOLT, 5/16-18X3/4 HEX 211 64163-55 WASHER .328X.75X14 GA 612 4164128 SPRING-TENSION 113 64123-67 BLT-HEX 3/8-16 X 2 114 4128001 END CAP-24 X 7 115 64268-02 NUT-FL NYLON LOCK 5/16-18 1016 2228016 PULLEY-IDLER PUMP 117 64163-31 WASHER, 25/64X1X12 818 64123-55 BLT-HEX 5/16-18X3 419 64229-03 LOCKNUT-NYLON 3/8-16 120 4163494 AXLE-RH 1 (INCLUDES ITEMS 4, 25, 26, 27, 32)

21 4143636 BELT-TRANSAXLE 122 4167239 ROD-BATTERY CLAMP 223 4167215 BATTERY 124 64123-88 BLT-HEX 3/8-16X2-3/4 425* 4142045-06 FILTER-TRANSAXLE 226* 4163819 SPRING-CONTROL ARM 227 4163820 ARM-BRAKE 2 4164862 CLIP-RETAINING 2 (USE WITH BRAKE ARM)

28 64123-168 BLT-HEX 5/8-11X2-1/2 229 64163-93 WSHR-.635 X 1.12 X.062 430 85010N ZERK, 1/4-28 431 64229-06 LOCKNUT, NYLON 5/8-11 232 4164048 KIT-FAN/PULLEY TRANSAXLE 233 4155841 TIRE-ASSY 20 X 10-10 2 4132433-01 TIRE 20X10-10 TURFMASTER 4155841-01 WHEEL 10X7 W/ STEM 34 64187-03 WHEEL NUT 1/2-20 835 4133302 S-ASSY-IDLER ARM PUMP 1 (INCLUDES ITEMS 36-38)

36 4128004 BEARING-BALL 10X26X8 237 64144-40 SNAP RING-26MM INTERNAL 138 4128000 SEAL-16X26X7 139 64163-61 WASHER 240 4167258.7 TRAY-BATTERY 141 64197-022 BLT-TDFM 3/8-16 X 3/4 342 4163264-01 ADAPTER-90 #6 MAORB/#6 FORB 143 4163307 ASSY-EXPANSION TANK 244 4142808-01 CAP-HYDROTANK 245 64268-03 NUT-FL NYLON LOCK 3/8-16 446* 4164227 CHARGE PUMP COVER KIT 147* 4163771-01 GUARD-FILTER LH 148* 4163772-01 GUARD-FILTER RH 1

* NOT ILLUSTRATED

42

FastCat RZFIGURE 3

FUEL TANK/BUMPER & CONTROL PANEL

4

18

21

171516

24

23

25

16 1517

2628

27

13

2

10

2230

5

14

11

14

29

8

12 7

19 6

3

9

32

31

33


43


FastCat RZFIGURE 3

FUEL TANK/BUMPER & CONTROL PANEL

1 4164049 S-FRAME W/LABS, 12 4165504 TANK-FUEL RH BOBCAT 13 4165503 TANK-FUEL LH BOBCAT 14 4164221.7 BUMPER 15 4166245 S-CONTROL PANEL 16 128010-03 S-COVERED KEY 17 128010-01 S-KEY SWITCH NUT 5/8-32 18 2721505 SWITCH-PTO 19 4165291 CAP-FUEL TANK 210 2188178 SWITCH-RETAINER 111 128010 SWITCH, KEY 112 64152-46 SCREW-SLT HH 10-24X1/2 213 64025-15 NUT-HEX #10-24 KEPS 214 64262-001 BLT-FLG HD 1/4-20 X 1/2 415 64123-50 BOLT-3/8-16X1 HEX 1016 64006-03 WASHER-3/8 1017 64163-69 WSHR-FLAT .391X.88X10 GA 1018 64262-010 BLT-FLG HD 3/8-16 X 3/4 419 4165120 METER-HOUR 120* 4144213 TUBE-FUEL FEED 221 64141-4 NUT-WLF 3/8-16 422 118020-17 CONTROL-THROTTLE 123 64229-02 LOCKNUT-5/16-18 224 48228-12 CLAMP-3/4 CLIP 225 64123-54 BOLT-HEX 5/16-18X3/4 2 26 64123-15 BLT-HEX 3/8-16X3/4 427 64229-03 NUT-NYLON LOCK 3/8-16 428 4163880.7 BRKT-TANK MOUNTING 229 108009-09 CABLE-CHOKE 46" 130 64025-04 NUT-3/8-24 HEX 1

ITEMS 31-33 USED ON 61" MODELS ONLY31 64262-018 BLT-FLG HD 3/8-16 X 1-3/4 432 4163905.7 PLATE-WEIGHT 233 64268-03 NUT-WLF 3/8-16 4

* NOT ILLUSTRATED

44

FastCat RZFIGURE 4

FUEL VALVE & COVER PLATE

4

6

5

6

7

12

13

16 16

8117

6

9

6

14

6

12

13

1

2

103

7

610

11

18TO ENGINE17

15

16 6

TO ENGINE


45


FastCat RZFIGURE 4

FUEL VALVE & COVER PLATE

1 4164049 S-FRAME W/LABS 12 4165504 TANK-FUEL RH BOBCAT 1

(INCLUDES 10-13, 19-21)

3 4165503 TANK-FUEL LH BOBCAT 1(INCLUDES 10-13, 19-21)

4 64197-001 BLT-TDFM 5/16-18X3/4 45 4146655.7 COVER-FRAME, REAR 16 88042N HOSE CLAMP 127 4162977-001 HOSE-1/4 FUEL LINE 24" 38 2188161 VALVE-TANK SELECTOR 19 4165291 CAP-FUEL TANK 210 4132325 GROMMET-FUEL TANK 211 4165667 FITTING-BARBED 90 DEG 212 4165387 GROMMET-ROLL OVER 213 4165763 ROLLOVER VENT 214 4165863 TEE-FITTING 1/4"HOSE 115 4165864 FTTNG-HOSE 1/4" TO 3/16" 1

16 4162977-020 HOSE-FUEL LINE 317 4162989-001 HOSE-FUEL LINE 118 88042-01 CLAMP 219* 4165692-01 FUEL-LINE TANK 220* 4165668 FILTER-FUEL 221* 4166704 CLAMP-FUEL 2

46

FastCat RZFIGURE 5

DECK LIFT ASSEMBLY

1

9

910

161710

8

2034

24

33

21

29 27

21

22

7

6

19

19

25

18

2

5

1514

14

414

14

15

13

1414

1112 11

1217

163

CUTTERDECK

11

3111

32

2611

3028

23

6

2

16


47


FastCat RZFIGURE 5

DECK LIFT ASSEMBLY

1 4164049 S-FRAME W/LABS, 12 64205-060 BOLT-MET M12-1.75X50 43 4143514.7 WLDMT-DECKLIFT, FRONT 14 4163894.7 WLDMT-DECKLIFT REAR 15 4109960 WLDMT-DECK LIFT ROD 26 64221-02 E-RING .250 27 4163891.7 BRKT-LIFT LINK 18 2188143 GRIP 19 64123-50 BOLT-HEX 3/8-16X1 1510 85010N ZERK, 1/4-28 STR 511 64229-03 LOCKNUT-NYLON 3/8-16 1912 2182356.7 BRACKET-SHAFT HANGER 413 64205-029 BLT-MET M12X1.75X40 414 64246-04 NUT-WHIZ M12-1.75 1615 2188127 CHAIN-6.35 (.250) 5 LINKS 416 64163-65 WASHER-.890X1.375X18GA 1017 64221-04 E-RING.875 518 4143575.7 BRKT-OUTER DECK LIFT 119 2183071-03 SPACER-15.88X10.32X24 220 4163893.7 LEVER-DECK LIFT 121 64168-2 COTTER-HAIRPIN.08X1.19 222 64188-53 PIN-CLEVIS 1/2X1.0 123 4139785 MAT-FOOT LIFT 124 2720544 SPRING-COMPRESSION 125 64123-67 BLT-HEX 3/8-16X2 126 4126611 LABEL-H.O.C. OUTER, 127 4162904.7 WLDMT-LVR STOP LATCH 128 64163-31 WASHER 129 64175-05 PUSHNUT-1/2 DIA 130 64123-82 BOLT-HEX 3/8-16X2-1/2 131 4159060 ASSY, PIN & LANYARD 132 2720743 LBL-HT CUT INNER 133 4159284 ROD-LIFT STOP 134 64163-29 WASHER-21/64X1X11GA 135 64018-3 BLT-CRG 3/8-16X1 1

48

FastCat RZFIGURE 6

CASTER ASSEMBLY


49


FastCat RZFIGURE 6

CASTER ASSEMBLY

1 4164049 S-FRAME W/LABS, 12 4162986 DUST COVER 23 85010N ZERK-1/4-28 24 64025-20 NUT-HEX 3/4-16 SLOT U 25 64163-26 WASHER 26 48043-03C CUP-OUTER BEARING 47 48043-04C CONE-OUTER BEARING 48 48480 SEAL 29 4143675.7 WLDMT-CASTER 210 64229-06 LOCKNUT-NYLON 5/8-11 211 64123-212 BOLT-5/8-11X6.00 212 2722231 SPACER-END 413 2722233 WHEEL-11"ASSY-LT TYPE 214 4162945.7 WLDMT-CSTR MOUNTING 1 (USED ON 52" DECKS ONLY) 4166529.7 WLDMT-CSTR MOUNTING 1 (USED ON 61" DECKS ONLY)

15 64123-16 BLT-HEX 3/8-16X1-1/4 816 64229-03 LOCKNUT-NYLON 3/8-16 817 2722230-01 SPANNER-11" WHEEL 218 64140-9 COTTER PIN 2

50

FastCat RZFIGURE 7

KICKPLATE/SEAT ASSEMBLY

13

1

6

7

5

4

3

2

12

1211

8

8

1012

9

1617

21

22

23

24

15

26

27

19

2018

25

14 14

31

32

29

30

28

25

34

35


51


FastCat RZFIGURE 7

KICKPLATE/SEAT ASSEMBLY

1 4164049 S-FRAME W/LABS 1 2 4163499 SEAT ASSEMBLY 1

(INCLUDES ITEMS 4,14,15,26,& 27)

*4151800 KIT-SEAT ADJUSTER *4139431 KIT-ARM REST

3 4163281.7 PLATE-SEAT 14 4124009 SWITCH-SEAT NO 15 64262-019 BLT-FLG HD 5/16-18 X 1-3/4 46 33138-09 PIN-CLEVIS GRVD .38 X 1.31 27 64144-30 SNAP RING .375 28 4143354 BUMPER, SEAT MOUNTING 49 64141-6 NUT-5/16-18 410 2722325 RELAY-40AMP SEALED 311 148082-20 FUSE-20 AMP 212 64197-015 BLT-TDFM 10-32X1/2 713 2188154 MODULE-DELAY 114 2720975-07 SPACER-NYLON 3/8IN 1215 64139-16 BLT-WLF 5/16-18X5/8 216 4164549.2 PLATE-FRONT REMOVABLE 117 64197-005 BLT-TDFM 3/8-16X1-1/4 2 18 4167134 S-FOOT PLATE 1

(INCLUDES ITEMS 19-23, 34 & 35)

19 4167088 MAT-FOOT PLATE UPPER LH 120 4165931 MAT-FOOT PLATE LOWER 121 64018-2 BLT-CRG 1/4-20 X 3/4 222 4160281 TUBE-DOCUMENT 123 38061A CAP-VINYL 124 64123-16 BLT-HEX 3/8-16X1-1/4 225 64229-03 NUT-NYL LOCK 3/8-16 426 4155681 ARM REST - RH 127 4155680 ARM REST - LH 128 4164330.7 BRKT-SPRING MOUNTING 229 4164569 SPRING-SEAT 230 64262-003 BLT-FLG HD 1/4-20X1 431 64229-01 NUT-NYLON LOCK 1/4-20 432 64262-011 BLT-FLG HD 3/8-16X1 233* 970393 KIT-SEAT SPRING 1

(INCLUDES ITEMS 25,28-32)

34 4167087 MAT-FOOT PLATE UPPER RH 135 64229-01 NUT-NYLON LOCK 1/4-20 2

* NOT ILLUSTRATED

52

FastCat RZFIGURE 8

STEERING


53


FastCat RZFIGURE 8

STEERING

1 4144705 GRIP-HANDLE 22 4156297.7 LEVER-TRACTION CNTRL 23 4156295 WLDMT-CONTROL BAR, RH 1 * 4156294 WLDMT-CONTROL BAR, LH 1

4 4143673.7 WLDMT-CONTROL BOX RH 15 4143674.7 WLDMT-CONTROL BOX LH 16 108208 SWITCH DBL POLE 27 64197-015 BLT-TDFM 10-32X1/2 TORX 48 4127142 BSHG-CONTROL ARM 59 64221-03 E-RING 19MM/.750 610 4143676 BAR-CONTROL PIVOT 111 2721246 DAMPENER 212 4143571 ROD-CONTROL 2 13 4144525 ROD-PARKING BRAKE 214 4155661.7 LINK-PARKING BRAKE RH 1 * 4155660.7 LINK-PARKING BRAKE LH 1

15 4145589 SWIVEL-3/8-16 216 4155481 SPRING-COMPRESSION 217 64268-03 LOCKNUT-NYLON 3/8-16 218 64025-05 NUT-3/8-16 HEX 219 4163494 AXLE-RH 120 4163493 AXLE-LH 121 4164049 S-FRAME W/LABS, 122 4146988.7 BRKT-CNTRL BAR SUPT 123 64229-01 LOCKNUT-1/4-20 NYLON 224 64123-89 BOLT-HEX 1/4-20X3/4 225 4146187 BEARING-FLANGE 226 64025-33 NUT-HEX 5/16-24 LH 227 4145106 SPACER-CONTROL ROD 228 4155483.7 BRAKE, ARM LINKAGE 129 64168-2 COTTER-HAIRPIN 230 64123-69 BOLT-5/16-18X1-1/2 HEX 231 64123-68 BOLT-HEX 5/16-18X1 232 64123-50 BOLT-HEX 3/8-16 X 1 433 64123-105 BLT-HEX 1/4-20X1-5/8 234 64237-05 LOCKNUT-NYLON M8-1.25 435 4133156 SPACER 236 64061-25 ROLL PIN 237 4143595-01 ROD END-FEMALE RH 238 4143595-02 ROD END-FEMALE LH 239 64025-03 NUT-HEX 5/16-24 2

40 64144-30 SNAP RING 241 64229-02 LOCKNUT-NYLON 5/16-18 442 4147116.7 LINK-BRAKE 1 43 4155482.7 WLDMT-BRAKE ARM 144 4147196 SPACER 145 41-010 SPRING-TENSION 146 64268-01 NUT-FL NYLON LOCK 1/4-20 247 64251-002 WASHER-M6 2

* NOT ILLUSTRATED

54

FastCat RZFIGURE 9

PARKING BRAKE


55


FastCat RZFIGURE 9

PARKING BRAKE

1 4164049 S-FRAME W/LABS, 12 4163494 TRANSAXLE, RH 13 64197-015 BLT-TDFM 10-32X1/2 TORX 24 64168-2 COTTER-HAIRPIN.08X1.19 25 4148697 ROD-BYPASS CONTROL 26 4146187 BEARING-FLANGE 17 64221-03 E-RING 19MM/.750 18 2188155 GRIP 19 4163060.7 HANDLE-BRAKE 110 64163-34 WASHER 111 64006-01 LOCKWASHER 112 64123-89 BOLT-HEX 1/4-20X3/4 113 2188156 SWITCH-NONO DBL POLE 114 4148698.7 LINK-DUMP VALVE 215 2720977 SPRING-COMPRESSION 216 64229-01 LOCKNUT-1/4-20 NYLON 2

56

FastCat RZFIGURE 10

WIRE HARNESS

OBPOOPDB

WB

BRY

YBRWGYBR

YELLOW W/ BLACK STRIPERED W/ WHITE STRIPEGREEN W/ YELLOW STRIPE

BROWN W/ YELLOW STRIPE

ORANGE W/ BLACK STRIPEPURPLE W/ ORANGE STRIPEORANGE W/ PURPLE STRIPEDARK BLUE

YELLOW

BROWN

Y

BLACKGREENRED

BGR

WHITE W/ BLACK STRIPE

WIRE COLORS

PURPLEORANGE

WHITE

PO

W

2

(BLACK)

ENGINE BLOCK(GROUND)

BATTERY

3

4

5

12

TO SOLENOID (1)

(RED)

BATTERY

16

6

7

OFF M+GRUN B+LSTART B+L+S

9

8

8

8

11

10

TO SOLENOID (2)

(RED) 1617

16

13

13

14

1543

SOLENOID

21

TO SOLENOID (4)

18

(GROUND)TO ENGINE BLOCK

#02962793PACKARD

REGULATOR

19W PP

VOLTAGE

MAGNETOSOLENOIDCARB

TO SOLENOID (3) GY

MAGNETO WSTARTER SOL YBOIL PRESS GCHARGING P

21

22

2.0 EXP

DB B

2.0 EXP

ELECTRICCLUTCH

R

G WYB

STARTER

ENGINE

GROUND

14 GA

12.0 EXP

14 GA14 G

A

BB

P

14 GA

METERHOUR

CLUTCHSWITCH

O O

2.0 EXP

6.0 EXP

O

G

14 GA

.

OB

14 GA

7.0 EXP

KEYSWITCH

O

BR

DB

14 GA

WW

P

O

5.0 EXP

14 GA14 GA B

14 GA

14 GA

Y

OR

WO

BB

RB

BR

BRY

5.0 EXP

14 GA

14 GAP

PR

14 GA

14 GA

R

7.0 EXP

EF

GY

DC

BAB

BRYDELAY

MODULE

RWB

85

3087A

NO 87

86RELAYDELAY

NC

NC 85

30

NO 87

87ASTARTERRELAY 86

85

NC86

30

NO 87

RELAY

BLADES &TRACTION

87A

FUSES

6.0 EXP

BR

BB

BYB

BW

WY

BB

2.0 EXP

BRAKESWITCH

NO

WB

NO

BR

W

2.0 EXP.

OP

12V

O

B

O14 GA14 GA

SWITCHSEAT

B

2.0 EXP

GY

OO

ADAPTER

2.0 EXP

SWITCHTRACTION CONTROL

WB

OP

POB

WB

BPO

OB

BW

B

NO

NC

NO

NC

SWITCHTRACTION CONTROL

20


57


FastCat RZ

1 4154880 HARNESS-MAIN WIRE 12 148082-20 FUSE 20 AMP 23 30-419 CABLE-BATT 4 GA BLK 29" 14 4124009 SWITCH-SEAT NO 15 4165120 METER-HOUR 16 30-180 CABLE-BATT 4 GA RED 29" 17 128010 SWITCH, KEY 18 2722325 RELAY-40AMP SEALED 39 2188154 MODULE-DELAY 110 2721505 SWITCH-PTO 111 4144116 CLUTCH-ELECTRICAL 112 30-184 COVER-POS TERMINAL 1 13 108208 SWITCH DBL POLE 214 2188156 SWITCH-NONO DBL POLE 115 38665 SOLENOID 116 2308095 COVER-TERMINAL 317 108061-04 CABLE-BATTERY 20 RED 118 2188225 WIRE-GROUND 119 2188224 HARNESS-JUMPER 120 2720949 ASSY-CLUTCH WIRE 121 64141-2 NUT-WLF 1/4-20 122 4164972 WIRE-SEAT SWITCH 123* 56-081-36 SLEEVING, ID 0.77 NYLON 2' 1

* NOT ILLUSTRATED

FIGURE 10

WIRE HARNESS

58

FastCat RZFIGURE 12

52" SIDE DISCHARGE

30

49

2728

18

13

26

2925

50

2553

1523

14

11 1633

26

29

25

1724

3132

49

35

13

2314

15

1637

11

3419

20

14

49

13

11

18

15

23

18 25

2827

1645

9TO DECKLIFT

109

8

46

3 7

22

1214

392140

38

44 46

7

36

5

525

4

46

5

51

5

55

47

47

48

48

46

46

54

54

48

2

46

1

43

41

42

55

76

TORQUE TO70 FT-LBS


59


FastCat RZFIGURE 12

52" SIDE DISCHARGE

1 4163508 S-52 DECK W/LABELS 12 4143552.2 GUARD-LH 52" DECK 13 4143553.2 GUARD-RH 52" DECK 14 4147115 CHUTE-RUBBER ASSY 15 64123-50 BOLT-HEX 3/8-16X1 96 64018-11 BOLT-CRG 1/2-13X3LG 27 64229-03 LOCKNUT-NYLON 3/8-16 248 64205-029 BLT-MET M12X1.75X40 89 64246-04 NUT-WHIZ M12-1.75 1610 2188127 CHAIN-6.35 (.250) 5 LINKS 411 4144947 PULLEY-SPINDLE 312 112111-02 BLADE 18.00 OFFST HLFT 313 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 1814 64209-03 SPRING WASHER.67 ID 615 64164-12 KEY-1/4X1/4X1 SQ END 316 128169 PULLEY, IDLER 5.50 317 4147896 ARM-DECK IDLER ASSY 1 (INCLUDES ITEMS 30-32)

18 4165023 S-ASSY SPINDLE OUTER 3 (INCLUDES ITEMS 25-29)

19 64006-05 LOCKWSHR-HELICAL 1/2 120 64123-90 BLT-HEX 1/2-20 X 2 121 4118314 SPACER-BLADE 16MM 322 64123-187 BLT-HEX 5/8-18 X 3 3/4 323 64123-208 BLT-HEX 5/8-18X1.5 324 2308133 SPRING-EXTENSION 125 38348-01 BEARING-SPINDLE SEALED 626 4164948 HOUSING-SPINDLE 6 HOLE 327 64144-38 SNAP RING 328 38315 NUT-SPINDLE 329 2183070-02 SHAFT-SPINDLE 330 4127999 SEAL 131 4128004 BEARING 232 64144-40 SNAP RING 133 64270-01 BOLT-MET M10-1.5 X 30 134 4128002 END CAP 135 4152578-01 SPACER 136 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 237 64268-05 NUT-FL NY LOCK 1/2-13 238 64018-30 BOLT-CRG 3/8-16 X 4-1/2 339 2721512 ROLLER 340 2720685 SPACER-ROLLER 3

41 4165965.7 BAFFLE-FRONT LH 142 4165966.7 BAFFLE-FRONT CENTER 143 4165967.7 BAFFLE-RIGHT FRONT 144 4115864.7 BAFFLE-DISCHARGE 145 64018-3 BOLT-3/8-16X1 CARRIAGE 146 64268-03 NUT-FL NYLON LOCK 3/8-16 1247 64018-2 BLT-CRG 1/4-20 X 3/4 448 64229-01 LOCKNUT-1/4-20 NYLON 449 64163-84 WASHER 650 64163-19 WASHER A/R51 64144-36 E-CLIP 152 4149017.7 HINGE-CHUTE RUBBER 153 4163514.7 GUIDE-BELT 154 4165955.7 BRKT-BAFFLE MNTG 255 4165807.7 BRKT-BAFFLE MNTG RH 1

60

FastCat RZFIGURE 13

61" SIDE DISCHARGE

40

45

32

22

33 14

5758

625759

53

24

60

3

3539

9 13

7

737

1245

74

36

621

44

11

3438

63

5452

68

15

28

1819

11

27

4155

17

25

10

2111

34

38

16

3023

29

8 317

16

35

53

56

3526

2

53 647

5

20

53

53

61

47

TORQUE TO70 FT. LBS

51

70

66

4267

48

4946

4853

48

53

4853

66

46 50

3535

69

72

73

7073

72


61


FastCat RZ61" SIDE DISCHARGE

FIGURE 13

1 4166766 S-61" DECK 12 4163809.2 BELT COVER RH 13 4163808.2 BELT COVER LH 14 38524 KNOB-4 PRONG 3/8-16 2 5 4147399 CHUTE-RUBBER ASSY 16 64158-08 EYE BOLT 17 64229-03 LOCKNUT NYLON 3/8-16 288 64123-31 BLT-HEX 1/2-13X3 29 2721512 ROLLER-5X2.75 CENTERED 510 548138 BRG NDL.88 1.12 1.00 OPEN END 111 128169 PULLEY IDLER 5.50 312 112111-03 BLADE 21.00 OFFST HLFT 313 2720685 SPACER-ROLLER 514 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 1815 4166593.7 WLDMT-IDLER ARM 116 64018-11 BLT-CRG 1/2-13X3LG 217 4163514.7 GUIDE-BELT 118 64006-05 LOCKWSHR-1/2 HELICAL 119 64123-156 BLT-HEX 1/2-20X1-3/4 120 4115864.7 BAFFLE-DISCHARGE 1 21 64268-05 NUT-FL NYLON LOCK 1/2-13 222 64164-12 1/4X1/4X1 SQ END KEY 323 4163332 ROLLER, ANTI-SCALP 224 4165023 S-ASSYSPNDL ZT200 CNTR 3 (INCLUDES ITEMS 57-60, & 62)

25 4166686 ASSY-IDLER ARM 1 (INCLUDES ITEMS 10, 15, 28, 41, 55, 66)

26 64141-13 NUT-WLF 3/8-24 427 64270-02 BOLT-HEX M10-1.5X30 ISO CL10.9 128 521438 GREASE SEAL 129 64205-029 BLT-METRIC M12X1.75X40 4 30 2188127 CHAIN-6.35 (.250) 5 LINKS 4 31 64246-04 NUT-WHIZ M12-1.75 8 32 4149197 PULLEY-SPINDLE 333 64163-84 WSHR-1.015 X 1.75 X.125 634 4163802-01 SPACER-1.0X.516X1-15/16 235 64123-50 SPACER-1.0 X .516 X .75 936 64229-02 LOCKNUT-NYLON 5/18 137 4118314 SPACER-BLADE 16MM 338 64163-74 WSHR-.516X2X.25THK PLT 239 64018-30 BLT-CRG 3/8-16 X 4-1/2 4 40 64123-208 BLT-HEX 5/8-18x1.5 341 4128004 BEARING 142 4165970.7 BAFFLE-RIGHT FRONT 1

43 64163-55 WSHR .328X.75X14 GA 1 44 4163586 SPRING-EXTENSION 145 64209-03 SPRING WASHER .67 ID 6 46 64018-2 BLT-CRG 1/4-20X3/4 447 64141-6 NUT-WLF 5/16-18 148 64229-01 LOCKNUT-1/4-20 NYLON 449 4165969.7 BAFFLE-FRONT CTR 61 150 4165968.7 BAFFLE-FRONT LH 151 85010N ZERK-1/4-28 STR SLF THRD 152 4163014 SPACER 153 64268-03 NUT-FL NYLN LOCK 3/8-16 1254 4163155 INNER RING 155 64144-40 SNAP RING 156 64018-3 BOLT-3/8-16X1 CARRIAGE 157 38348-01 BEARING-SPINDLE SEALED 658 4164948 HOUSING-SPINDLE 6 HOLE 359 64144-38 SNAP RING 360 38315 NUT-SPINDLE 361 4149017.7 HINGE-CHUTE RUBBER 162 2183071-02 SHAFT-SPINDLE 363 4165484.7 WLDMT-IDLER PIN 164 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 265* 64123-217 BLT-HEX 3/8-16X4 - 1/4 1(USED ON REAR CENTER ANTI-SCALP ROLLER)66 4165955.7 BRKT-BAFFLE MOUNTING 267 4165871.7 BRKT-BAFFLE MNTG, RH 168 64018-7 BLT-CRG 3/8-16X1-1/4 369 4163440.2 EXTENSION-61IN RH 170 4163441.2 EXTENSION-61IN LH 171 64163-55 WSHR-.328X.75X14GA 172 64123-114 BLT-HEX 1/4-20X1 773 64141-2 NUT-WLF 1/4-20 774 64123-187 BLT-HEX 5/8-18 X 3 3/4 3

*NOT ILLUSTRATED

62

FastCat RZFIGURE 14

BELTS-CUTTERDECK


63


FastCat RZFIGURE 14

BELTS-CUTTERDECK

1 4143733 BELT-52" CUTTERDECK 1 4163569 BELT-61" CUTTERDECK

64

FastCat RZFIGURE 15

DECALS-POWERUNIT

1

2

4 & 18

5 (UNDER SEAT)

11

14

7

8

10

, 16

17

12

9

15

3(UNDER FOOTPLATE)

6

13

19


65


FastCat RZFIGURE 15

DECALS-POWERUNIT

1 4165662 LABEL-CONTROL PANEL 12 2000570 LABEL-WARN FUEL PICT. 23 4167106 LABEL-INFORMATION 14 4158400 LABEL-BOBCAT 25 2000590 LABEL-WARN BATTERY 16 4165616 LABEL-LH TRACTION 17 4165615 LABEL-RH TRACTION 18 4126804 LABEL-PARKING BRAKE 19 4147617 LABEL-FUEL TANK VALVE 110 4165610 LABEL-WARNING 111 4164269 LABEL-DANGER/WARNING 112 2720743 LABEL-ZT200 HOC INNER 113 2000577 LABEL, WARNING 314 4126611 LABEL-H.O.C. OUTER 115 4165730 LABEL-MANUAL LOCATION 116 4133980 LABEL-OP MAN/MAINTENANCE 117 4164791 LABEL-FASTCAT RZ 118 4116761 LABEL-MADE IN USA 119 4164406 LABEL-BOB-CAT 1

66

FastCat RZFIGURE 16

ACCESSORIES-SUSPENSION SEAT

4

3

1

1

2

6

7

5


67


FastCat RZ FIGURE 16

ACCESSORIES-SUSPENSION SEAT

1 64141-6 NUT-WLF 5/16-18 82 64262-019 BLT-FLG HD 5/16-18 X 1-3/4 23 2720975-07 SPACER-NYLON 3/8IN 14 4164679 SEAT-SUSPENSION 1 (ITEMS 1-4 ARE CONTAINED IN KIT 970394)

5 SLIDER-SEAT 26 BLT-TORX 47 4163499 SEAT ASSEMBLY 1 (ITEMS 5 & 6 ARE INCLUDED ON 4163499)

frame-engine/clutch assy fastcat rz

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