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NL Manuel d’installation Instructions manual Manuale di installazione Installatiehandleiding IT UK FR 22017546

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Page 1: FR Manuel d’installation -   · PDF fileHard wired link SMART CONTROLLER IV - INSTALLATION Principle diagrams T M T T M T M DHW 65 °C Production or inlet e-ULTRAMIX

NL

Manuel d’installationInstructions manualManuale di installazione Installatiehandleiding

IT

UK

FR

22017546

Page 2: FR Manuel d’installation -   · PDF fileHard wired link SMART CONTROLLER IV - INSTALLATION Principle diagrams T M T T M T M DHW 65 °C Production or inlet e-ULTRAMIX

UKENGLISH

CONTENT

I System presentation Description Safety instructions The range

II Technical specifications

III Operating principlesFunctionsProgramming systemTree structure

IV InstallationPrinciple diagramsInstalling an e-Kit (existing installation)Installing an e-ULTRAMIX (new installation)Protection of the draw off points

V Commissioning and programmingSetting the date and timeHome screenSetting the mixed water temperatureProgramming the disinfection cyclesHistoryParameter menu- Date & hour- Contrast- Languages- Units- SD Export- Cartridge alarm- Installer menu

- Calibration- Relay test- Forced cycle- Forced drain- Disinfection T°- Temperature limitation- Drain duration- Modbus- Password- Update- Factory reset

VI Connection to a Building Management System

VII Alarms and anomalies

VIII Servicing and maintenance (including manual control)

p 3p 3p 4

p 5

p 8p 9p 10

p 11p 12p 12p 15

p 16p 16p 16p 17p 17p 18p 18p 18p 18p 18p 18p 19p 19 p 19p 19p 20p 20p 20p 21p 21p 21p 21p 22p 22

p 22

p 23

p 24

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I - SYSTEM PRESENTATION

Description

e-ULTRAMIX® is a next generation system designed to locally or remotely electronical-ly configure the temperature of the mixed water in a collective installation.

This electronic system is fitted with a smart controller used to program thermal disin-fection cycles automatically, safely and securely, in order to prevent any risks of legio-nellosis within the domestic hot water installation. The system records all parameters concerning the disinfection process, as well as the various alerts and alarms, providing genuine health tracking of the installation.

The history can be transferred to a micro SD on which all data will have been recorded, or remotely using a connection to a Building Management System (MODBUS protocol) via the RS485 interface provided.

e-ULTRAMIX® is, amongst other things, the only evolutive system on the market. It can be used on a new installation or on an installation already fitted with an ULTRAMIX® mixing valve by simply adding an e-Kit.

Safety instructions

•Before starting to install, commission and maintain the e-ULTRAMIX® system, make sure you have read and understood the detailed instructions contained in this document.

You will see this symbol when reading this manual: it is there to draw your attention to the instruction that must IMPERATIVELY be followed to avoid damage.

•The e-ULTRAMIX® system must be installed and configured by a professional, complying with regulations, health rules or legislation applicable in the country it is installed in.

•Make sure that all your installation’s connections are watertight.

As the programming system is electrically powered, there is a risk of electric shocks if safety rules are not followed. Cut off the electricity supply before carrying

out any work.

Make sure you correctly configure your e-ULTRAMIX® system (especially the temperature limits) according to your installation’s technical specifications.

Important elements

Hot water temperature must not be in excess of 85°C to avoid the premature ageing of the appliance and installation.

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e-Cartridge.Electric actuator.Controller - micro SD card included.Cables and probes (mixing valve and return).

Description Cat. Nbr

e-Kit 3/4" 22TX1E37EKIT

e-Kit 3/4" 22TX2E37EKIT

e-Kit 1" 22TX3E37EKIT

e-Kit 1"1/4 22TX4E37EKIT

e-Kit 1"1/2 22TX5E37EKIT

e-Kit 2" 22TX6E37EKIT

Thermostatic mixing valve with Rinsing kit.e-Cartridge.Electric actuator.Controller - micro SD card included.Cables and probes (mixing valve and return)

Replacement cartridge for e-Kit and e-ULTRAMIX®.

Description Cat. Nbr

e-ULTRAMIX 3/4" 22TX91E37ELEC

e-ULTRAMIX 3/4" 22TX92E37ELEC

e-ULTRAMIX 1" 22TX93E37ELEC

e-ULTRAMIX 1"1/4 22TX94E37ELEC

e-ULTRAMIX 1"1/2 22TX95E37ELEC

e-ULTRAMIX 2" 22TX96E37ELEC

The range

for new installations

For upgrading an installed ULTRAMIX®

3-56 L/min

3-80 L/min

3-120 L/min

5-175 L/min

5-260 L/min

6-400 L/min

3-56 L/min

3-80 L/min

3-120 L/min

5-175 L/min

5-260 L/min

6-400 L/min

1-7 pts

1-10 pts

1-15 pts

1-21 pts

1-32 pts

1-50 pts

1-7 pts

1-10 pts

1-15 pts

1-21 pts

1-32 pts

1-50 pts

size 1

size 2

size 3

size 4

size 5

size 6

size 1

size 2

size 3

size 4

size 5

size 6

Description Cat. Nbr

e-Cartridge 3/4" 22TX1E37ECART

e-Cartridge 3/4" 22TX2E37ECART

e-Cartridge 1" 22TX3E37ECART

e-Cartridge 1"1/4 22TX4E37ECART

e-Cartridge 1"1/2 22TX5E37ECART

e-Cartridge 2" 22TX6E37ECART

3-56 L/min

3-80 L/min

3-120 L/min

5-175 L/min

5-260 L/min

6-400 L/min

30 °C - 70 °C

30 °C - 70 °C

30 °C - 70 °C

30 °C - 70 °C

30 °C - 70 °C

30 °C - 70 °C

size 1

size 2

size 3

size 4

size 5

size 6

- 4 -

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II - TECHNICAL SPECIFICATIONS

Electric actuator• Power supply: 5VDC• Consumption 2.5 W (motor ON)• Protection index IP 30• Ambient temperature range 0°C - 50 °C• Length of the C system/actuator cable (red) = 1.50 m. Actuator/mixing valve probe E

(green) = 0.4 m• Cable connectors - actuator/system RJ9/RJ9, actuator/mixing valve RJ9 NTC 10 kΩ

screw tip

Smart controller• ABS control box• Power supply 90 VAC to 260 VAC / 50 or 60 Hz• Consumption 3W max (loads on non connected relays)• T° regulation range 30 °C - 70 °C• Disinfection T° range 50 °C - 70 °C• Operating temperature range 0 - 50 °C• Protection index IP 30• Breaking capacity:

For the drain, circulator, hot water production relays : 10 A/250 VAC (NO).For the alarm relay: 8 A/250 VAC (NO/NC).

• CE conformity: yes• The clock is available for 24 hours in the event of a power supply failure.• The programs and user settings are backed up whatever the duration of the power

failure• Connectors: return mixed water probe/controller D (blue) = 3.00 m

Thermostatic mixing valve• Max. operating pressure : 10 bars.• Min. operating pressure : 1 bar.• Recommended operating pressure: 2-4 bars.• Max. hot water temperature : 85 °C.• Minimum difference between inlet temperatures: 5 °C.

For recirculation loop and recycling system:Minimum ∆T (HW-CF) must be 35 °C (as per the EN1111 standard).

• Maximum pressure difference: 1.5 bar.Performance anti-scald safety, if the cold water supply is cut, the mixed water is quickly shut off (∆ Hot water/Mixed water > 10 °C)

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at ∆P 1 bar (l/m)

at ∆P 2 bar (l/m)

at ∆P 3 bar (l/m)

24

41

56

31

56

80

56

91

120

91

133

175

130

201

260

231

328

400

Size 13/4"

1 to 7 outlets

Size 23/4"

1 to 10 outlets

Size 31"

1 to 15 outlets

Size 41"1/4

1 to 21 outlets

Size 51"1/2

1 to 32 outlets

Size 62"

1 to 50 outlets

Flow rate

A (mm)

B (mm)

C (mm)

D (mm)

E (mm)

F (mm)

Connexion Ø

Total weightwith motorised valve

117

120

81

117

120

81

144

142

96

182

160

108

218

200

129

242

217

144

126

19

98

126

19

98

133

23

116

149

24

145

164

36

175

173

36

198

BSP 3/4"

2,06 kg

BSP 3/4"

2,06 kg

BSP 1"

3,06 kg

BSP 1"1/4

4,86 kg

BSP 1"1/2

8,06 kg

BSP 2"

10,26 kg

Size 13/4"

1 to 7 outlets

Size 23/4"

1 to 10 outlets

Size 31"

1 to 15 outlets

Size 41"1/4

1 to 21 outlets

Size 51"1/2

1 to 32 outlets

Size 62"

1 to 50 outlets

e-ULTRAMIX® size and weight (motorised mixing valve only)

A

B

F

D

C

E

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Controller

Weight: 320 g

Front86 mm

160

mm

Side50,5 mm

Back

145,

5 m

m

Oblong holefor Ø 3 mm screws

Oblong holefor Ø 3 mm screws

e-Cartridge

Flushing kit (only delivered with e-ULTRAMIX®)

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III - OPERATING PRINCIPLES

FunctionsThe e-ULTRAMIX® has different functions to provide effective domestic hot water instal-lation management and maintenance.

• Mixed water distribution: The e-ULTRAMIX® supplies mixed water at a constant tempe-rature, whatever the installation flow rate or pressure variations. It thereby guarantees safety by providing a maintained safe and suitable temperature. Using the electric actua-tor, the controller sends the set point temperature the mixing valve must provide using the probe placed on the mixed water outlet. The supplied mixed water T° is displayed on the system screen. The mixed water set point temperature can be configured (using the controller) in 1 °C steps.

• Disinfection : the e-ULTRAMIX®’s built-in timer is used to program thermal disinfection cycles. Disinfection is carried out by increasing the water temperature to a certain value for a predefined period of time. The return probe is used to measure the temperature reached in all or part of the network (it can be installed at a suitable location on the recirculation loop).

• Drainage (depending on your installation): this phase follows on automatically from the disinfection phase so that the water temperature quickly returns to normal conditions of use. It can also be programmed to drain the mixed water production system of possible residue.

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Smart controller

Navigation

Scroll up

Scroll left

Validation

Scroll down Scroll right

Recirculation loop probe connector

Modbus connector

Micro SD card reader

Electric actuator connector

Circulator relay terminal block

Alarm relay terminal block

Drain relay terminal block

Location for fixing screw

Power supply terminal block

Domestic hot water productionrelay terminal block

Location for fixing screw

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Tree structureThe 5 symbols at the bottom of the system screen are used to access the various opera-ting modes and the e-ULTRAMIX® information and settings.

Home screen

1 Date/hour2 Contrast3 Languages4 Units5 SD Export6 Cartridge alarm7 Installer menu

Setting the mixed water temperature

Programming the disinfection cycles

History

Parameter menu

1 Calibration2 Relay test3 Forced cycle4 Forced drain5 Disinfection T°6 T° limitation7 Drain duration8 Modbus9 Password10 Update11 Factory reset

Parameters2 Contrast3 Languages4 Units5 SD Export6 Cartridge Alarm7 Installer Menu

Parameters1 Date/Hour2 Contrast3 Languages4 Units5 SD Export6 Cartridge Alarm

Installer Menu6 T° Limitation7 Drain duration8 Modbus9 Password10 Update11 Factory reset

Installer Menu1 Calibration2 Relay Test3 Forced cycle4 Forced drain5 Disinfection T°6 T° Limitation

- 10 -

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Domestic hot waterproduction relay

Recirculation loopreturn T° probe

Circulator relay

SMARTCONTROLLER

ModBus output tointerface with a BMS

Alarm relay

Hard wired link

- 11 -

Domestic hot waterproduction relay

Circulator relay

ModBus output tointerface with a BMS

Alarm relay

Hard wired link

SMARTCONTROLLER

IV - INSTALLATION

Principle diagrams

T

M

T

TM

TM

DHW65 °C

Production or inlet

e-ULTRAMIX®

30/70 °C

Cold water

+ 39 °C

Example of normal “mixed water” operation WITHOUT RECIRCULATION LOOP

Example of normal “mixed water” operation WITH RECIRCULATION LOOP

T

T

M T

TM

TM

Production or inlet

Mixed waterloopback return

Drain relay

Cold water

+ 55 °C

DHW65 °C

VM1 A

VM

VM1 B

VM: micrometric valves to stabilisethe recirculation loop temperature

VM1 A: open between 70 and 90%

VM1 B: open between 30 and 10%

Thermostatic Mixing Valveat point of use

+ 50 °C

Examples of applications where the volume is less than or equal to 3 litres between the distribution point and the furthest draw off point.

e-ULTRAMIX®

30/70 °C

Draw off points

M M39 °C 39 °C

M

Mixed water

Mixed water

ANTI-SCALDPROTECTIONS

Draw off points

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Installing an e-Kit (concerns an existing ULTRAMIX® installation)

1) Close the cold water, hot water and mixed water valves.2) Remove the graduated knob.3) Remove the cartridge from the existing ULTRAMIX® mixing valve (see your ULTRA-MIX® original manual or view our "Rinsing/Disinfection" video by scanning the QR Code on page 28).4) Install the original flushing kit, turn over the ULTRAMIX® cartridge and fix it using the screws provided (recommended step).

Before any flushing operations, you must shut the domestic hot water distribution.

5) Carry out the flushing operation (open the installation water supply).6) Close the cold water, hot water and mixed water valves.7) Remove the cartridge once the rinsing is completed8) Install the e-cartridge (see page 7; delivered with the e-Kit) on the mixing valve.9) Refer to step 12 in the "Assembling an e-ULTRAMIX®" section.

Installing an e-ULTRAMIX® (on a new installation)

Hydraulic connections

The mixing valve sizing (choice of flow rate) must comply with the given technical criteria (pages 5 and 6). The mixing valve nominal diameter must be identical to the

supply tube diameter and to the mixed water outlet tube diameter (the use of a size immediately higher or lower is tolerated). You can use the specific calculation software available on our web site to select the appropriate mixing valve.1) Mark the location of the device on the wall.2) Position the device.3) Connect the hot water inlet to the mixer valve connector with a red spot and the cold water inlet to the mixing valve connector with a blue spot.4) Connect the mixed water outlet (the mixed water outlet must be at the top of the device).5) Provide an accessible stopcock on each pipe.

Rinsing and water supply

it is imperative to rinse the mixing valve and piping. Before any rinsing operations, you must shut the domestic hot water distribution.

6) Remove the mixing valve e-cartridge.7) Replace it with the rinsing kit (see page 7) included in the box.8) Open the water supply to rinse the installation.9) Close the cold water, hot water and mixed water valves.10) Remove the rinsing kit.11) Refit the e-Cartridge in the mixer valve body.

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- 13 -

Fitting the electric actuator to the mixing valve:

12) Remove the white plastic protection from the e-Cartridge.

Keep it for manual control.

13) Remove the black cap from the e-Cartridge (see page 7) and screw on the mixed water temperature probe (cable identification E).

14) Connect the cables (marked E and C ) by clipping the RJ connectors onto the actua-tor. This must be completed before screwing the actuator onto the e-Cartridge.

15) Screw the actuator onto the e-Cartridge.

Manually screw the floating nut until it stops.

16) At this stage it is possible to turn on the water supply.

IInstallation and connection of the controller:

Provide a waterproof cabinet according the room in which the system is installed in order to avoid any spraying water or damp or corrosive atmosphere.

17) Unscrew and remove the controller cover and fix it to the wall.

18) Connect the socket (red C) to the controller.

19) Connect the socket (blue D) to the controller and position the external probe on the pipe (see hydraulic diagram on page 11) using aluminium adhesive tape.Option: if probe D is not connected, the mixed water probe E (green) is used for the validation of thermal disinfection.

Connection to the relays (depending on the installation):

20) Connection of the alarm relay (figure page 14).

21) Connection of the circulator relay:

- Case of an installation with a recirculation loop (figure page 14). If the circulator is managed by an existing timer, wire the circulator relay in parallel to the timer.

- Case of an installation without a recirculation loop (figure page 14). Connect the circulator activation relay to the drainage valve power supply. In this specific case, the installation does not have a circulator.

22) Connect the hot water production relay if there is a need to increase the hot water production temperature for thermal disinfection cycles (figure page 14).

23) Connecting the drain relay:

- Case of an installation with a recirculation loop (figure page 14). Connect the drain relay to the drainage valve power supply.

- Case of an installation without a recirculation loop. The relay is not used, the drainage valve is activated by the circulator relay (see step 21 above).

24) Connect the power supply (230 Vac 50 hz).

A

E

B

C

D

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ELECTRICAL CONNECTION

ALARM

NCNO

Circulator relay

DRAIN

AGE

VALV

EL

N

Drainage valve electrical diagram (circuit without recirculation loop)

Clock (if present)

Circulator relay

CIR

CULA

TORL

N

Drain relay

DRAIN

AGE

VALV

EL

N

Circulator electrical diagram(circuit with a recirculation loop)

Domestichot water productionelectrical diagram

Drainage valve electrical diagram(circuit with recirculation loop)

Alarm electrical diagram(standard)

Hot waterproduction

relay

DHW

PRO

DUCT

ION

SYST

EM

The wiring of thehot water production relay

is needed to send the temperatureset point to the domestic

hot water system.

- 14 -

A

E

B

C

D

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Protection of the draw off points

It is MANDATORY for the installation to be fitted with anti-scald protections on each draw off points to protect users from the risk of scalding in the event of accidental use during the thermal disinfection cycles. The water supply is cut if the temperature exceeds 48 °C.

ANTI-SCALD PROTECTION SPECIFICATIONS: maximum static pressure 10 bars. Maximum dynamic pressure 5 bars. Cut-off temperature between 48 and 50 °C Kv = 1.3 at 42 °C. Follow the water flow direction as shown by the arrow on the product.

Anti-scald protection for shower Anti-scald protection for washbasin

Anti-scalding cartridges

Description Reference

Anti-scald protection MF 1/2” (shower) 2297155

Anti-scald protection M 24x1 with aerator (washbasin) 2297156

Legionella protectionLegionella bacteria (occur naturally in water and their presence is a serious hazard to public health. Contamination is spread through inhalation as the bacteria proliferate when the hot water temperature is too low and/or stagnates inside the system . Their numbers can also be

boosted by sedimentation and scaling in pipes.The bacteria are destroyed whenever the water temperature reaches 60 °C

(this occurs within +/- 30 minutes).

LÉGIONNELLA

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V - COMMISSIONING AND PROGRAMMING

Setting date and time

Screen visible when power is turned on.

After about three seconds, the screen switches to the choice of language.However, you can modify this choice later using the Parameter menu "languages” option.

Once the choice of language has been validated, the interface switches to the date and time setting screen.

Set the date, time and format using the scrolling keys and validate by pressing

Home screen

Main screen

IMPORTANT: if no operations are carried out for 2 minutes, the screen returns to the home screen. Press the to display the 5 symbols at the bottom of the screen.

Setting the mixed water temperature

For this setting, it is imperative to run the water at the outlets to simulate normal use in order to guarantee the correct mixed water temperature setting.

Note: the outlets fitted with an anti-scald protection will prevent the water from flowing if the mixed water temperature setting is greater than 48 °C.

Date/Hour

01/01/16 12:00

mm/dd/yy 12H dd/mm/yy 24H

Date/Hour

01/01/16 12:00

mm/dd/yy 12H dd/mm/yy 24H

Thu 21/07/16 17:11

50.0°CMixed WaterTemp

Loopback 45,7°C

SD

Langues1 English2 Français3 Deutch4 Nederlands5 Español6 Italiano

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Using the or keys, set the temperature set point and validate using . The actua-tor will then position itself automatically to obtain the requested set point value on the probe plus or minus 1 °C.

If the requested set point temperature is not reached automatically, the system records the actuator’s last mechanical position (either on exiting the adjustment

menu manually, or after 5 minutes).

EXIT THIS SCREEN TO STOP THE CONFIGURATION PHASE AND SHUT OFFTHE DRAW OFF POINTS

Programming disinfection cycles

No disinfection cycles are programmed by default. The disinfection phase programming cycle is weekly. It is possible to program a disinfection phase per day of a maximum duration of 2 hours.Choose the day and validate using . Then define the start and end of the daily disin-fection cycle using the or keys.

Make sure the disinfection parameters (Duration/Temperature) are suitable for local or national regulations (see Installer menu - Disinfection T°).

History

You can use the history to view information about the disinfection cycles. Using theor keys, select the day and validate using . The details for the disinfection are displayed.

There are three possible cases for the disinfection cycle which are notified as followed:

No programmed or forced disinfection.

Disinfection failed.

Disinfection OK.

Mixed T° setting

50.0°C

Mixed water 48.8°C

Mixed water set point temperature(from 30 to 70 °C in 1 °C steps)

Value read by the probe E (green)

ProgrammingMonTueWedThuFriSat

__ : ____ : ____ : ____ : ____ : ____ : __

__ : ____ : ____ : ____ : ____ : ____ : __

ProgrammingMonTueWedThuFriSatSun

__ : ____ : ____ : ____ : ____ : ____ : ____ : __

__ : ____ : ____ : ____ : ____ : ____ : ____ : __

ProgrammingMonTueWedThuFriSatSun

01 : 00__ : ____ : ____ : ____ : ____ : ____ : __

03 : 00__ : ____ : ____ : ____ : ____ : ____ : __

Historic1 20/07/16 2 19/07/16 3 18/07/16 -4 17/07/16 -5 16/07/16 -6 15/07/16 -

18/11/16

DurationProbeMinimumMaximum

Disinfection OK

035minMixing valve26,6 °C60,0 °C

18/11/16

DurationProbeMinimumMaximum

Disinfection OK

052minLoopback35,0 °C65,5 °C

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Parameter menu

The configuration of the parameters below, validated using the key, systematically repositions the screen on the Parameter” menu.

1 - Set the date and time and check the format.

2 - Contrast: select and adjust the value and validate.

3 - Language: select and validate (see page 16 - commissioning and programming).4 - Units: check the unit and validate.

5 - SD exportData is exported to the micro SD card (included) automatically every evening (at midnight). It is also possible to carry out a manual operation by following the instructions given below.Select SD Export, validate using . For the “Yes” choice, press and then .

For the exports (manual or automatic) to be validated, it is essential that the micro SD card be placed in its specific housing. The new backup file cancels and

replaces the previous one. The e-ULTRAMIX® stores one year of data (storage of disinfection phase data, alarms, etc.).

Parameters1 Date/Hour2 Contrast3 Languages4 Units5 SD Export6 Cartridge Alarm

Parameters1 Date/Hour2 Contrast3 Languages4 Units5 SD Export6 Cartridge Alarm

Date/Hour

21/07/16 12:02

mm/dd/yy 12H dd/mm/yy 24H

Date/Hour

21/07/16 12:02

mm/dd/yy 12H dd/mm/yy 24H

Contrast

+3-

Parameters1 Date/Hour2 Contrast3 Languages4 Units5 SD Export6 Cartridge Alarm

Parameters1 Date/Hour2 Contrast3 Languages4 Units5 SD Export6 Cartridge Alarm

Units

°F

°C

Parameters1 Date/Hour2 Contrast3 Languages4 Units5 SD Export6 Cartridge Alarm

SD Export

Yes

No

SD Export

Yes

No

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6 - Cartridge alarmThis function generates an alarm message at a predefined date to indicate that e-Car-tridge maintenance is required. Select Cartridge Alarm By default, the action is validated for a period of 18 months, i.e. 539 days. If you do not wish to have a cartridge mainte-nance alarm, press the key (Cursor on “On” switches to “Off) and validate using .

The maintenance reminder duration can be modified to 6 and 36 months. The number of days displayed is the number remaining before maintenance is due. At each change of the e-Cartridge, a reset is recommended so that the next alarm triggers correctly at the defined time. Press the key then to select “Yes” and validate using .

7 - Installer menuCalibrationThe mixed water probe is pre-set in the factory but it may be necessary to recalibrate it for a multi-probe installation. Once all the connections have been made and the circuit water supply turned on, select calibration on the installer menu.

Run the water at the usual temperature and calibrate the mixed water temperature probe directly on the system compared to the temperature measured using the reference thermometer.

Relay testTo be used during installation or during maintenance operations. Activate the relays separately in order to check that the wiring is correct and the installation is operating correctly. Validate the “Relay test” choice using the key. Select a relay using theor keys and then validate using the key( the relay switches).

Cartridge Alarm

Status :On

Cycle : 18MonthsRemaining : 537Days

Reset :Yes No

Cartridge Alarm

Status :Off

Parameters1 Date/Hour2 Contrast3 Languages4 Units5 SD Export6 Cartridge Alarm

Cartridge Alarm

Status :On

Cycle : 18MonthsRemaining : 339Days

Reset

Cartridge Alarm

Status :On

Cycle : 6MonthsRemaining : 180Days

Reset

Installer Menu1 Calibration2 Relay Test3 Forced cycle4 Forced drain5 Disinfection T°6 T° Limitation

Calibration

Probes - Mixed water 19.8°C - Loopback -.-°C

Mixed T° setting

50.0°C

Mixed water 48.8°C

Relay Test

Drain relay Alarm relay Storage relay Pump relay

Relay Test

Drain relay Alarm relay Storage relay Pump relay

Installer Menu1 Calibration2 Relay Test3 Forced cycle4 Forced drain5 Desinfection T°6 T° Limitation

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... Following these tests, the relay switches back to its original position if the “relay test” screen is exited deliberately, or otherwise after 2 minutes.

Forced cycleTo launch an immediate disinfection, select “Forced cycle”, validate using , then select “Yes” using the key.

The disinfection phase can be stopped at any time. Press twice, then select “Yes” using one of the scrolling keys, then to validate.

Forced drainFirst, select “Drain duration” on the installer menu and determine the required duration (from 1 to 120 min.) using the or keys and validate using .

Then select “Forced drain” and validate using .

The drain phase can be stopped at any time. Press twice, then select “Yes” using one of the scrolling keys, then .

Disinfection temperatureThe disinfection parameters are values defined by the French order of November 30th 2015. However, depending on applicable local or national regulations, these values can be changed on this menu. Disinfection is considered successful as soon as one of the 3 defined duration/temperature combinations is obtained or if it runs to the end of the programmed time range.

Forced cycle

Launch a Disinfection (120 min Max)

Yes No

Forced cycle

Launch a Disinfection (120 min Max)

Yes No

Installer Menu1 Calibration2 Relay Test3 Forced cycle4 Forced drain5 Disinfection T°6 T° Limitation

Thu 21/07/16 13:44

Mixed WaterTemp

Disinfection running

65.5°C

SDThu 21/07/16 13:44

65.5°CMixed WaterTemp

Stop Yes No

SDThu 21/07/16 13:44

Mixed WaterTemp

Disinfection failed

65.5°C

SD

Installer Menu6 T° Limitation7 Drain duration8 Modbus9 Password10 Update11 Factory reset

Drain duration

Drain duration 01min

Forced drain

Launch a Drain 1 min

Yes No

Forced drain

Launch a Drain 1 min

Yes No

Installer Menu1 1 Calibration2 Relay Test3 Forced cycle4 Forced drain5 Disinfection T°6 T° Limitation

Installer Menu1 Calibration2 Relay Test3 Forced cycle4 Forced drain5 Disinfection T°6 T° Limitation

Temperature Duration

70°C∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 02min

65°C∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 04min

60°C∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 60min

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Temperature limitationThis menu is used to define a maximum disinfection temperature (may be needed depending on your installation specifications). If the function is not activated, the tempe-rature will be the maximum temperature deliverable by the mixing valve depending on the installation capacity. The adjustment of this maximum disinfection temperature is made in the same conditions as when setting the mixed water temperature (see “Mixed water setting” section).

Drain durationBy default, this parameter is set to “Off” (No drain).Select “Drain duration” on the installer menu and determine the required duration (from 1 to 120 min.) using the or keys and validate using .

ModbusThis menu is used to configure the ModBus address value for the e-ULTRAMIX® on the installation’s BMS. This value is configurable from 0 to 255.

Check that this address is unique on the network for the installation to operate correctly. For information, the ModBus is configured in RTU mode, the commun

cation speed being 19,200 Bauds.

PasswordAccess to the e-ULTRAMIX® system can be protected by defining a 4 digit protection password (this is not the default option). Select “Password” and check “Yes” or “No”. If the choice is “Yes”, enter a personal password.The password will be activated if the system is inactive for 3 minutes. If you lose the password, contact our customer service.

Installer Menu1 Calibration2 Relay Test3 Forced cycle4 Forced drain5 Disinfection T°6 T° Limitation

T° Limitation

High T° Limit

T° Limitation

High T° Limit

Mixed water 59.7°C

60.0°C

Installer Menu6 T° Limitation7 Drain duration8 Modbus9 Password10 Update11 Factory reset

Drain duration

Drain duration Off

Drain duration

Drain duration 01min

Installer Menu6 T° Limitation7 Drain duration8 Modbus9 Password10 Update11 Factory reset

Modbus

Address

0x10016+-

Rate :19200 baudsMode :RTU

Installer Menu6 T° Limitation7 Drain duration8 Modbus9 Password10 Update11 Factory reset

Password

Enter password Yes No

Password

Enter password Yes No

0001

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UpdateThe version of the software used by e-ULTRAMIX® can be updated using the SD card. This menu is used to display the installed software version.For the update procedure, see page 24.

Factory resetThis menu is used to reset the e-ULTRAMIX® system to its factory settings.

THE DIFFERENT PARAMETERS AND SETTINGS WILL BE PERMANENTLY LOST

In order to re-initialise the system, we recommend keeping the history data by manually exporting to the micro SD card (see page 18), and then saving the file to a PC. This reinitialisation operation will redirect you to the home screen, and after a few seconds, to the language screen (See commissioning).

VI - CONNECTION TO A BMS SYSTEM

The e-Ultramix can be controlled and recover data remotely from a Building Manage-ment System using the system’s RS485 interface. The ModBus communications proto-col is used.The connection terminal block can be accessed at the side of the controller:

The ModBus address (value from 0 to 255) is configured in the installer menu(see page 21).

The ModBus is configured in RTU mode, the communication speed is 19,200 Bauds.

To interface the e-Ultramix with your Building Management System, a ModBus data

table is available on our web site. This programming and integration operation is specific to each system and must be carried out by a professional.

Connection terminal block

Installer Menu6 T° Limitation7 Drain duration8 Modbus9 Password10 Update11 Factory reset

Installer Menu6 T° Limitation7 Drain duration8 Modbus9 Password10 Update11 Factory reset

Factory reset

Factory reset

Yes No

Langues1 English2 French3 Deutch4 Nederlands5 Español6 Italiano

Update

e-ULTRAMIX v1.00

Actuator V 1.0

Yes No

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VII - ALARMS AND ANOMALIES

AlarmsThe system can issue one or more alarms to notify the user of possible malfunctions. Below is a table of alarms and corrective actions:

Anomaly table

We recommend that you check carefully that the anomaly is coming from the device.

Valve faultCommunication problem with the actuator, check that cableC (red) is connected.

Mixed water probe faultProblem reading the mixed water probe value, check theE cable connection (green) on the actuator.

Loopback probe faultProblem reading the loopback probe value, check the D cableconnection (blue) on the e-ULTRAMIX®

Cartridge alarmReplace the e-Cartridge and reset the replacement timer in the“Cartridge alarm” menu.

Displayed message Corrective action

The water is not runningat the right temperature

- Check that there is water on both inlets, that the piping isconnected.- Has the temperature setting been completed correctly?

The mixed water isflowing, but not enough

- Hot or cold water production is insufficient.- The cold water pressure is > than the hot water pressure.- Filter blocked or clogged.

When commissioning anew appliance, the wateris arriving either not or cold

- The water inlets are reversed, order a reversed e-Cartridge.

- Repeat the calibration.- Make sure that the hot water inlet temperature is > than theconfigured temperature.

The mixed water tempera-ture is not = to thetemperature set on thesystem

The mixed water is notflowing from the device - One of the water inlets is not operational.

The mixed water arrives inbursts and the flow is low,except at the limit tempe-ratures

- Hot or cold water flow is insufficient.- Check the cleanliness of the cartridge filters.

Anomalies found Causes and solutions

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VIII - SERVICING AND MAINTENANCE

Servicing

Checking the mechanismIf the flow rate drops or the temperature becomes unstable, check the condition of the mechanism. If necessary, clean and descale the mechanism using weak acid (vinegar, etc.). Brush the filters. If this is not enough, replace the e-Cartridge.

Checking the temperatureRegularly check that the mixed water temperature corresponds to the temperature displayed on the controller screen

Drainage in the event of freezing temperaturesWhen the device must be exposed to freezing temperatures, it is essential to drain it:- Either by opening the low point drainage cap.- Or by opening the device.

Updating the internal software (via the micro SD card) Updates are made via the micro SD card and the updated versions are made available on our web site.

The update files must not be renamed and must keep their .hex extension.

Updates are only possible if the new version has a number > than the installed version.

There are 2 software versions in the product:

- A factory version

- A version the system runs onThe “factory” version is required to fall back to a stable version if there is a problem during an update.

The factory version is saved when the product is first powered on AND if the micro SD card is installed in its port.When saving the “factory” version, the following screen is displayed

SAVE AS FACTORYSOFTWARE

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Update procedure: example from v0.38 to v0.39

CAUTION: never cut the system’s power supply during an update.

The current product version is v0.38.Copy the downloaded update file to the micro SD card: ULX_039.hexGo to the “update” menu which features the current software and actuator versions.

To start the update, check the “Yes” box using the cursor and validate using .

If the SD card or the update file is not present, or if the software version is lower than the installed version, an error screen is displayed indicating that the update is impossible.

If the file is correct, the update proceeds in several sequences.

Update

e-ULTRAMIX Yes No

Actuator

v0.38

V 1.0

Update

Failed

Update

Wait

UPDATE NEW SOFTWARE1/3

SAVE AS FACTORYSOFTWARE

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If everything has run correctly, the product restarts “START...” using the new updated version, here v0.39:

In the event of a failure, the product restarts in its current version of v0.38.

If there is a problem, it is always possible to return to the “factory” version as follows:

1. Check that the micro SD card is in its housing (only its presence is checked, there is no need for a special file)

2. Press on the left, right and keys at the same time, then power on the product.

Caution: wait for the factory reset task to be launched before releasing the buttons.

After an update, it is preferable to remove the programme file from the SD card.

Manual adjustment of the mixed water temperature (in the event of a power failure)

In the event of a power failure, this function is used to manually set the required tempera-ture.To do this, remove the electric actuator, disconnect probe C (red) from the actuator and refit the white cap (supplied with the e-Cartridge) on the e-cartridge shaft to be able to set the water temperature to the required value.

Note that even in the absence of a power supply, the e-ULTRAMIX® twin blade system continues to operate to mix the water to the set temperature.

Replacing the e-Cartridge

Opening the mixer valve:- Close the cold water, hot water and mixed water valves.

- Remove the actuator and the mixed water probe from the e-cartridge.

- Remove the e-Cartridge.

Replacing the cartridge:- Refit the new e-Cartridge.

- Refit the temperature probe to the e-Cartridge.

To have an automatic alarm system the next scheduled change, remember to reset the alarm (see “Cartridge alarm” menu instructions).

v0.39

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“The descriptions and photographs contained in this product specification sheet are supplied by way of information only and are not binding. Watts Industries reserves the right to carry out any technical and design improvements to its products without prior notice.”

Warranty: All sales and contracts for sale are expressly conditioned on the buyer’s assent to Watts terms and conditions found on its website at www.wattsindustries.com

Watts hereby objects to any term, different from or additional to Watts terms, contained in any buyer communication in any form, unless agreed to in a writing signed by an officer of Watts.”

Exclusions from the warranty: under the warranty, Watts Industries will replace the mixer valve parts of the mixer valve itself free of charge if it recognises they are defective. No warranty can be higher than the purchase price value of the device or part recognised as being defective.

The following exclusions void the warranty and can lead to administrative costs including the price of parts when:

1. The damage has been caused by accident, force majeure, abuse, vandalism, incorrect installation, incorrect installation of the hot water system of which the mixer valve is a part, or if an attempt has been made to dismantle or penetrate the mixer valve mecha-nism.

2. It is found that the mixer valve is operating correctly within the standard.

3. The failure of the mixer valve is partially or fully due to the defective installation of the hot water system of which the mixer valve is a part.

4. The mixer valve has failed directly or indirectly due to the excessive water pressure or temperature outside the application directives, to a thermal shock, a corrosive environ-ment or water.

5. The mixer valve has failed due to foreign bodies from the installation or the water supply.

6. The failure of the mixer valve is due to its scaling.

7. The failure of the mixer valve is partially or fully due to an installation non-conformity relative to: applicable trade good practises, installation conditions indicated by Watts Industries, health regulations or any legislation applicable in the country of installation.

8. Watts Industries reserves the right to modify its product specifications without notice and declines all liability for all claims resulting from such a change.

9. In all cases, Watts Industries cannot, under any circumstances, be held liable for damage to property or injuries whether direct, indirect or other caused by any use or installation of a device that is not compliant with the manufacturer’s recommendations or trade best practises. Any claims for damages to property or real estate, or any other losses directly or indirectly resulting from a leak in the mixer valve are also excluded from the warranty.

10. It is found that the mixer valve has been forced.

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Please flash the QR codes to view the videos relative to the assembly and installa-tion of the e-ULTRAMIX® system.

If you cannot flash them, connect to our web site www.wattsindustries.com and view our video library.

e-ULTRAMIX®INSTALLATION TUTORIAL

ULTRAMIX®RINSING/DISINFECTION

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