fpro plus e - inta makinaintamakina.com/murata/fpro_plus_e.pdfapt 604, 6th floor, 8, el mansour...
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CAT. NO. 21P8U2 15-09-2(NS)
We reserve our right to modify them at any time, to be confirmed by authorized specification.
Automatic Winder
a
D
bL
Yarn kindsNatural & manmade staple fibers
Yarn detectorPhoto-electric feelerYarn clearerCapacity or Optical yarn clearerdepending upon your request
Standard equipmentDirect motor brake (Package brake)Traverse sensorPLC21PC tensorKink Preventing system (Hard waste reducer)BQC (Bobbin quality check)BQC alarm automatic resetCradle lifterSlough catcherCeramic cutterEnergy-saving inverter for blower (individual blower)Suction ShutterEjection cutterAD (Automatic Doffer) (except for Magazine type)Package conveyor & Package shutter (only for VCF / Bobbin-tray type)Package conveyor (only for Link Coner type)Blow cleaner (except for Link Coner type)Empty bobbin working table (only for magazine type)2 cop robos with 2 kind yarn supply (only for VCF type)
Yarn countNe7 to Ne142 (Nm12 to Nm240)Supply bobbin size:a ...Min. 10mmb ...Min. 10mmD...Magazine type Max ø50(ø75) Bobbin-tray / Link Coner Type Max ø57L...Max260mm(Magazine type 360mm)Winding shape0 to 5°57’Winding traverse82mm(3 1/4”) - 152mm(6”)Maximum package diameterø320mm / 6” coneNumber of spindles• Magazine type 10-spindle system ... Max60 12-spindle system ... Max72• VCF type 10-spindle system ... Max60 12-spindle system ... Max72• Bobbin-tray type 10-spindle system ... Max60 12-spindle system ... Max72• Link Coner type 10 60 spindle (every 2-spindle, excluding 14-spindle)
Yarn supply magazine9-can magazine (6-can magazine)Yarn joining method: Mach SplicerCassette type splicerTensorPC tensor
BlowerIndividual blower / 15kW (option), 11kW, 7.5kWWinding speedMaximum 1,800m/min*Depending on the yarn type, supply bobbin and machine specification.
Package driveDC servo motor direct driveMonitoring deviceVOS-III (Visual On-demand System)
Main specificationsOptional equipmentPC moduleUpper yarn sensorSide suction (except for Magazine type)Top bunch device (except for Magazine type)Dual Chute System (only for Bobbin-tray type)Perla-A Hairiness Reduction SystemAD (Automatic Doffer) (only for Magazine type)Package conveyor & Package shutter(only for Magazine type)Package shutter (only for Link Coner type)Waxing deviceBobbin stripper (only for Link Coner type)3-tier nozzle splicer for woolCSY splicerWater splicerHot splicer2 kinds of yarn supply(only for Bobbin-tray type)Spin inspector (only for Link Coner type)Dust collectorBlow cleaner (only for Link Coner type)Tray selector (except for Magazine type)
Doffing Time
d
L
Traveling speed of AD carriage
Take-up bobbin size
Package diameter
For both cone andparallel(Option)
Amount of take-uptube stock
Maximum 52m/min
10seconds
0°: 5pieces3°30’: 7pieces3°51’: 5pieces
4°20’: 6pieces5°57’: 5pieces
AD Specifications
Standard specifications:Minimum diameter (d): ø50mmMaximum diameter (d): ø88mmLength (L) : Max 176mm
Cone ParallelLength
4°20’ 5°57’
(L) :
Maximum diameter(d):φ63~65mmMaximum diameter(d):φ72~74mmMaximum diameter(d):φ58~65mm165~175mm
MaximumMinimum
: ø300mm: ø140mm
U.S.A.MURATA MACHINERY USA INC.2120 Queen City Drive, P.O.Box 667609, Charlotte, N.C. 28208, U.S.A.TEL: +1-704-394-8331 FAX: +1-704-392-6541http://www.muratec-usa.com
Green-Bldg, 2-6-26, Kitahama, Chuo-ku, Osaka, 541-0041, JAPANTEL: +81-(0)6-6202-1385 FAX: +81-(0)6-6202-3096
MURATA MACHINERY, LTD.TEXTILE MACHINERY DIVISION
http://www.muratec.co.jp
GERMANYMURATA MACHINERY EUROPE GMBHHanns-Martin-Schleyer-Strasse 3, D-47877, Willich, GERMANYTEL: +49-(0)2154-914-0 FAX: +49-(0)2154-914-188
BRAZILMURATA DO BRASIL, LTDA.Estrada de Santa Isabel, 3383-KM 38,5, Itaquaquecetuba-SP, CEP 08599-000, BRASILTEL: +55-(0)11-4648-6222 FAX: +55-(0)11-4648-6737
MEXICOMURATA MACHINERY MEXICO S. DE R. L. DE C. V.Londres 226, Piso 6, Colonia Juarez, CP 06600, Delegacion Cuauhtemoc,Mexico Distrito Federal, MEXICOTEL:+52-(0)55-52073064
HONG KONG, CHINAMURATA MACHINERY (H.K.), LTD.Unit A, 31/F., Legend Tower, 7 Shing Yip Street, Kwun Tong, Kowloon, Hong Kong, CHINATEL: +852-2332-0009 FAX: +852-2780-6340
THAILANDMURATA (THAILAND) CO., LTD.898/43-44 SV CITY TOWER 2, 25th Floor, Rama 3 RoadBangpongpang, Yannawa, Bangkok 10120, THAILANDTEL: +66-(0)2294-7734-40 FAX: +66-(0)2294-7732
TAIWAN, CHINAMURATA MACHINERY TAIWAN, LTD.18F., No.17, Sec.1, Chengde Rd., Taipei 10351, Taiwan, CHINATEL: +886-(0)2-2558-3908 FAX: +886-(0)2-2558-3907
CHINAMURATA MACHINERY (SHANGHAI) CO., LTD. BEIJING BRANCHRm.309 Yu Lin Bldg., Xiang Jun Nan Li Er Xiang Jia No.5, Chaoyang-qu, Beijing, 100020, CHINATEL: +86-(0)10-6597-8829 FAX: +86-(0)10-6591-1768
CHINAMURATA MACHINERY (SHANGHAI) CO., LTD.150 Xin Gao Rd., Qingpu Industrial Zone,Shanghai, 201700, CHINATEL: +86-(0)21-6921-2300 FAX: +86-(0)21-6921-2311[Registry Add]135 Fu Te Xi Yi Rd., Wai Gao Qiao Free Trade Zone,Pudong, Shanghai, CHINA
A.R.EGYPT(Liaison operations)MURATA MACHINERY, LTD. CAIRO LIAISON OFFICEAPT 604, 6th Floor, 8, El Mansour Mohamed Street, Zamalek,Cairo, A.R.EGYPTTEL: +20-(0)2-7355168 FAX: +20-(0)2-7355168
TURKEY(Liaison operations)MURATA MACHINERY, LTD. TURKEY LIAISON OFFICECavusoglu Mahallesi, Coban Yildizi Caddesi No.14, Daire 1, 34873, Kartal, Istanbul, TURKEYTEL: +90-(0)216-374-5698 FAX: +90-(0)216-374-0614
GLOBAL SALES & SERVICE NETWORK(Incl. Authorized Service Agencies)
Charlotte, N.C., U.S.A., Sao-Paulo, BRAZIL, Mexico city, MEXICO, Dusseldolf, GERMANY, Biella, ITALY, Istanbul, TURKEY, Cairo, A.R.EGYPT, Mumbai, INDIA, New Delhi, INDIA, Coimbatore, INDIA, Bangkok, THAILAND, Ho Chi Minh City, VIETNAM, Shanghai, CHINA, Beijing, CHINA, Guangzhou, CHINA, Shandong, CHINA, Xinjiang, CHINA, Jiangsu, CHINA, Zhejiang, CHINA, Hong Kong, CHINA, Taipei, CHINA, Seoul, KOREA, Daegu, KOREA, Bandung, INDONESIA, Karachi, PAKISTAN, Dhaka, BANGLADESH
VIETNAM(Liaison operations)MURATA MACHINERY, LTD.HO CHI MINH LIAISON OFFICE58 Street No.1, An Phu Ward, District2, Ho Chi Minh City, VIETNAM.TEL:+84-(0)8-6281-0601 FAX:+84-(0)8-6281-0860
INDIAMURATA MACHINERY INDIA PRIVATE LTD.NEW DELHI OFFICE (REGISTERED OFFICE)1010, Hemkunt Tower, 98, Nehru Place,New Delhi, 110019, INDIATEL: + 91-11-2628-0046/47 FAX: + 91-11-2628-0048
INDONESIAPT.MURATA MACHINERY INDONESIARuko Gyan Plaza D-4, Jl. Terusan Pasirkoja Blok 8,Bandung, 40222,INDONESIATEL:+ 62-(0)22-604-6633 FAX: +62-(0)22-604-6612
INDIAMURATA MACHINERY INDIA PRIVATE LTD.MUMBAI OFFICEUnit No.401, 4th Floor, Madhava Building, Bandra Kurla Complex, Bandra East, Mumbai, 400051, INDIATEL: +91-22-2659-0275~77 FAX: +91-22-2659-0280
INDIAMURATA MACHINERY INDIA PRIVATE LTD.COIMBATORE OFFICE7-A1/A2, Avinashi Road, Thottipalayam Pirivu,Civil Aerodrome(P.O) Coimbatore-641014,Tamilnadu, INDIATEL: +91-422-450-4184/85 FAX: +91-422-450-4186
136, Takeda-Mukaishiro-cho, Fushimi-ku, Kyoto, 612-8686, JAPANTEL: +81-(0)75-672-8230 FAX: +81-(0)75-672-8304
MURATA MACHINERY, LTD.TEXTILE MACHINERY DIVISIONTECHNICAL SERVICE DEPARTMENT
INQUIRIES REGARDING OPERATIONS
136, Takeda-Mukaishiro-cho, Fushimi-ku, Kyoto, 612-8686, JAPANTEL: +81-(0)75-672-8371 FAX: +81-(0)75-671-0789
http://www.muratec.net/parts.html
MURATA PARTS SALES, LTD.INQUIRIES REGARDING PARTS
CHINAMURATA MACHINERY (SHANGHAI) CO., LTD.SHANDONG OFFICERoom No. 1517, 15 Floor B block Yuquan Simpson HotelJinan, Shandong 250011, CHINATEL: +86-(0)531-8510-8966 FAX: +86-(0)531-8510-8966
CHINAMURATA MACHINERY (SHANGHAI) CO., LTD. GUANGZHOU BRANCHRoom 1018, No.238 Chang Gang Zhong Rd., Haizhu-qu, Guangzhou, 510250, CHINA TEL: +86-(0)20-8434-2882 FAX: +86-(0)20-8434-3463
CHINAMURATA MACHINERY (SHANGHAI) CO., LTD.ZHEJIANG OFFICERoom 2309, 23F, Huiyu Bldg, No.2, South Tonghui Rd, Xiaoshan, Hangzhou,Zhejiang 311202, CHINATEL: +86-(0)571-8272-2193 FAX: +86-(0)571-8272-2193
CHINAMURATA MACHINERY (SHANGHAI) CO., LTD.JIANGSU OFFICERoom No.1105, Huafang International Building, No.178, Chengbei Road(M), Zhangjiagang 215600, CHINATEL: +86-(0)512-5879-5318 FAX: +86-(0)512-5879-5308
Nov. 2015
1 2
In our pursuit for the best device and ideal layout for winding, we offer an automatic winder with a pattern-less package that supports a wide range of strict requirements and makes high speed and high precision production possible.
Direct-Package-DriveBy rotating the package directly from its motor, this drive offers stable and secure winding while saving energy.
Active-Arm-TraverseWith package designs that support various applications, this feature offers high quality package forming with perfect unwinding performance through the use of step precision and precision winding.
ARMS reaching out toward future technology.
Excellent Unwinding Performance
Traverse angle setting
Adaptable for high-density and low-density winding.
Adaptable for parallel winding as well as taper, upto 5 degree 57 minutes.
Adaptable for traverse winding from 3"1/4 to 6".
Controls the flange height during soft winding, etc., to increase uniformity.
Function Package Notes
Multi packageangle
Traverse width setting
Creeping control
1.5W 3W
82mm 152mm
Automatic Winder
Motor for package drive
Synchronization
Larger packages are available with super fine count
Traverse
Optimized traverse angle and precisely layered yarn, offers ribbon - free package for better unwinding.
Unwinding tension [Cotton Ne80/1300mpm]
0
10
20
30
40
150(mm)190230
cN
0
10
20
30
40
150(mm)190230
cN
Package diameter
Conventional Drum (Pac-D)
FPRO Plus
0°(Parallel)
~
5°57”
Constant Speed
Fast Slow
FPRO Plus
FPRO Plus
3 4
Comparison of yarn production between FPRO Plus & Drum winding
Various package shapes are achievable by easy operation without drum change, via touch panel of VOS(Visual On-demand System).
The winding width of the package can be customized with a simple setting.
Prevents hard edge in order to achieve uniform package density.
Flexible Package Density Flexible Package Shape
3”1/4
~
6”
Multi Package Angle Traverse Width
Creeping Control
Cotton 100% Ne30
Cotton 100% Ne40
Thanks to flexible traverse angle and stroke,
Higher production for soft package
• Soft package is achievable without winding speed reduction.
•Large package with super fine count•Packing cost reduction•High efficiency of twisting process
• High density package is achievable without tension increase.
Drum
Drum
2W
1.6W
1.5W 3.0W
82mm
Number ofWinds
PackageDensity
WindingSpeed
0.36g/cm3 1300m/min.
0.36g/cm3 800m/min.
152mm
Flexible combination of traverse angle and winding speed can be easily programmed.
It avoids latching and eliminates entanglements & slippage of yarn layers particularly in less-hairiness yarn.
Tapered End Precision Package
Touch
The traverse angle can be set easily in order to achieve exceptionally uniformed package density.
Package Density
High production for dyeing packages
0.460
200Package weight(g)
0 400 600 800 1000 1200
Den
sity
(g/c
m3)
0.4500.4400.4300.4200.4100.4000.3900.380
FPRO Plus(1300m/min) Conventional Drum Winder(1100m/min)
FPRO Plus achieves more stable density in any package weight than conventional drum winder, allowing for good dyeing performance.
5 6
Precise Winding
— Uniformed Package Density –
Shorter distance from traverse guide to package
Magazine type
Link Coner type
Bobbin-tray type
VCF type
Dimensions of Machine
733
750.8835
1060 17301354.7
469
698
137
367
367
3100
2000 1200
(750)
L1
TL
2450
L-H
733
750.8 667
1060 1030
830
370
367
367
3100
2000 2100 2060
1650
L1
TL
2450
1100
L-H
L-H
3100
2450
533
567
533 567
985 980
2000 1800*
* With 2 cop robos : +300mm in a total length
L1
TL
TLL1
6470
10SP
32707110
12SP
39109740
20SP
654011020
24SP
782013010
30SP
981014930
36SP
1173016280
40SP
1308018840
48SP
1564019550
50SP
1635022750
60SP
1955022820
60SP(5-span) (6-span)
1962026660
72SP
23460
TLL1
970018SP
59001034020SP
65401098022SP
71801162024SP
78201233026SP
85301297028SP
91701361030SP
98101425032SP
104501489034SP
110901553036SP
117301624038SP
124401688040SP
130801944048SP
156402335060SP
19550
830
L1
3100
2450
733
100
367
1100
750.8 667*1060 1030
367
2000 2100 1882 1293 (400)
TL
L-H
FPRO Plus was designed to have shorter length from traverse guide to package at any position.
Hook-shaped Traverse Guide
The hook-shaped traverse guide supports stable winding.
FPRO Plus Step Precision Winding
Conventional Drum Winding
Step Precision WindingDrum Winding Precision Winding Step Precision Winding
(※) Number of winds which create ribbon
Package Comparison
Cotton 100% Ne30
Number of winds
(Number of winds for Drum winding)
Decrease the number of winds and jump the ribbons.→NO RIBBONS!
(Traverse angle of Drum winding)
Small ribbon (※)
Big ribbon (※)
Package diameter
Traverse angle
Package diameterPackage diameter
Number of windsSmall ribbon (※)
Big ribbon (※)
Traverse angle
α αα α αα ββ α1 α’1 α’2α’1 α2 α’2α1 α2
α1 α2
α’1 α’2
α>β
Small ribbon (※)
Number of winds
Traverse angle
Big ribbon (※)
* 10SP/12SP :1 kind only
TLL1
9430
10SP
327010070
12SP
391012700
20SP
654013980
24SP
782015970
30SP
981017890
36SP
1173019240
40SP
1308021800
48SP
1564022510
50SP
1635029620
72SP
234602571019550
60SP 60SP(5-span) (6-span)
2578019620
* With bypass conveyor
* 10SP/12SP :1 kind only
TLL1
10545
10SP
327011185
12SP
391013815
20SP
654015095
24SP
782017085
30SP
981019005
36SP
1173020355
40SP
1308022915
48SP
1564023625
50SP
1635030735
72SP
234602682519550
2689519620
60SP 60SP(5-span) (6-span)
α
β
α
Trav
erse
ang
le
Package w
ind num
ber
Trav
erse
ang
le
Package w
ind num
ber
Trav
erse
ang
le
Package w
ind num
ber
(+)
( - )
Package density is uniform because the traverse angle stay constant.
Some ribbons intiate because it cannot completely avoid the ribbon layers.
(+)
(- )
No ribbon initiates because the numberof winds is constant and never go across ribbon layers.
Package density is not uniform becausethe traverse angle gets smaller aspackage gets larger.
(+) Package density is uniform and no ribbon initiates. The number of winds decrease step by step with actively changing the traverse angle, so that all ribbons are completely avoided.