fourth national quality conference - hail university feb 2013
TRANSCRIPT
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© Copyright 2013, Saudi Aramco. All rights reserved.
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• Introduction about Quality
• Saudi Aramco Quality Strategy & Quality Organization
• Quality Management System Components
• Project Inspection Functions throughout Project Cycle
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Safety Quality
Cost Schedule
Quality
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"Quality means providing the customer with innovative products orservice characteristics/attributes and defect free, which providefitness for use.“
Juran
•.
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• Lost lives
• Injuries
• Schedule delays
• Lost money
• Bad image
• Unsatisfied customers
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• Introduction about Quality
• Saudi Aramco Quality Strategy & Quality Organization
• Quality Management System Components
• Project Inspection Functions throughout Project Cycle
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• Ensure that projects meet specified quality requirements.
• Enhance quality performance through continuous improvements.
• Enhance competencies of inspection workforce.
• Promote quality culture.• Contribute to local economy.
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I n s p ect i o nD e p a r t m e n t
Pro jec tI n s p ect i o n
( 3 D i v is ions )
VendorI n s p ect i o n
Opera t ionI n s p ect i o n
I n s p ect i o nSup por t Serv ices
Specialized and Independent!
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Proponen tTeam
Pro jec tManagemen t
Team
I n s p ect i o nTeam
Saudi Aramco Project Team
Contractor Project Team
Cont rac to rPMT Team
Cont rac to rI nsp . Team
QualityManagement
QualityMonitoring
QualityControl
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QualitySupervision
ContractorInspection
QualityPlanning
QualityMonitoring
MechanicalCompletion
SA Inspec tionSA PMT
1St Defense Line 2nd Defense Line 3rd Defense Line
SA Proponent
4th Defense Line 5th Defense Line
SA PMT
Quality
Control
Design Phase Construction Phase
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• Introduction about Quality
• Saudi Aramco Quality Strategy & Quality Organization
• Quality Management System Components
• Project Inspection Functions throughout Project Cycle
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Qual i t yD o c u me n t s
Qua l i t yW o r k f o r c e
Qua l i t yProcesses
Per fo rmanceI n d i ca t or s
Suppor t i ngSys tems
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GIs StandardsProceduresSchedule Q
InspectionChecklist
Typical InspectionPlan
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Qual i t yD o c u me n t s
Qua l i t yW o r k f o r c e
Qua l i t yProcesses
Per fo rmanceI n d i ca t or s
Suppor t i ngSys tems
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• Assign a dedicated Saudi Aramco quality team.
• Assign a dedicated contractor quality team and approve contractor
quality personals per discipline (i.e., civil, electrical, etc.).
Project QualityManager
SA Supervisor(for each package)
SA QualityProcurement Rep.
Inspectors(for eachpackage)
SA Supervisor(for each package)
SA Supervisor(for each package)
Inspectors(for eachpackage)
Inspectors(for eachpackage)
SAContractor
65%
SA
35%
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Qual i t yD o c u me n t s
Qua l i t yW o r k f o r c e
Qua l i t yProcesses
Per fo rmanceI n d i ca t or s
Suppor t i ngSys tems
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• Design Review
• Quality Documents Review
• Project Quality Assessments
• Request for Inspection (RFI).• Violation Reporting
• Violation Escalation
• Vendor Fabrication Monitoring• Material Receiving Inspection
• Mechanical Completion
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Qual i t yD o c u me n t s
Qua l i t yW o r k f o r c e
Qua l i t yProcesses
Per fo rmanceI n d i ca t or s
Suppor t i ngSys tems
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• Project Quality Index (PQI).
• Vendor Quality Index (VQI)
• Inspection Agency Performance
• Weld Rejection Rate• Safety
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Qual i t yD o c u me n t s
Qua l i t yW o r k f o r c e
Qua l i t yProcesses
Per fo rmanceI n d i ca t or s
Suppor t i ngSys tems
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• Quality Management Information System: Electronically processing
RFI/Logbook/Remote Monitoring, etc.
• SAP: Process quality escalations and store key quality information
(i.e., inspector approval and key records).• MPCS (Mechanical Performance and Close Out System).
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Inspection Department
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• Introduction about Quality
• Saudi Aramco Quality Strategy & Quality Organization
• Quality Management System Components
• Project Inspection Functions throughout Project Cycle
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1. DBSP Review
2. Attend Job X Meeting
3. Assign PQM
4. Develop Saudi Aramco Quality Plan5. Develop Sch. Q
6. Review Project Proposal
Project Front End Engineering/Project Proposal:
MCDBSP Proj. Proposal Detail Design
ERA
Construction
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Project Design and Procurement Phase:
1. Assign Procurement Inspection Representatives
2. Approve D&P Quality Plan
3. Approve QA/QC manager
4. Ensure Sch. Q deliverables5. Design Review
6. Procured material QM
MCDBSP Proj. Proposal Detail Design / Procurement
Construction
ERA
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Project Construction and Pre-Commissioning Phase:1. Approve construction Quality Plan
2. Approve QA/QC manager and personnel
3. Ensure Sch. Q deliverables
4. Batch Plants approval
5. Approve quality documents6. Request for Inspection (RFI)
7. Surveillance
8. Project Quality Assessments
PQI evaluation
MCC walkthrough
MCDBSP Proj. Proposal Detail Design / Procurement
Construction
ERA
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From our experience, investing in project quality is a successfactor for any project. At the core of such investment is thecreation of an independent quality organization with an effectivequality management system.
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Contractor Initiate RFI
based on SATIP
SA InspectorReceived RFI
Accept/
Rejects
Inspected & Accepted• Job Not Ready• Standards Violation
On hold
AcceptReject
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