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Page 1: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Foundry Technologies

Page 2: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Serial production ofgreen sand castings

Foundry Technologies

15m3 Charging cars

Page 3: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Serial production ofgreen sand castings

Foundry Technologies

Batching of alloysand carbon carrier

Page 4: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Foundry Technologies

Dust extraction

Page 5: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Serial production ofgreen sand castings

Foundry Technologies

Cupola melting andIron treatment

Page 6: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Foundry Technologies

Iron logistic topooring station

Page 7: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Serial production ofgreen sand castings

Foundry Technologies

Core handlingand inspection

Page 8: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Serial production ofgreen sand castings

Kastenkühle r

NachstrahlenS t ra h la n la g e

Trennrinne

Gußkühler

Wendelkühler

Foundry Technologies

Continuous shake-out/cooling / shot blastingand finishing

Kastenkühle r

NachstrahlenS t ra h la n la g e

Trennrinne

Gußkühler

Wendelkühler

Page 9: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Serial production ofgreen sand castings

Foundry Technologies

Castings handling withacceptable noise anddust emissions

Page 10: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Serial production ofgreen sand castings

Foundry Technologies

Page 11: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Serial production ofgreen sand castings

Foundry Technologies

Castings handling withshake/ out, coolingshot blasting andsorting

Page 12: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Serial production ofgreen sand castings

Foundry Technologies

Green sandpreparation withfluid bed cooler andspeedmuller-mixer

Page 13: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Serial production ofgreen sand castings

Foundry Technologies

GrainWasherReclamation of mix-sand after selcectiveshake-out

Page 14: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Serial production ofgreen sand castings

Foundry Technologies

Extraction ofdiffuse emissions

Page 15: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Serial production ofgreen sand castings

Foundry Technologies

Principle of efficientdust extraction

Page 16: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Serial production ofgreen sand castings

Foundry Technologies

Secondary de-dusting

Page 17: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Serial production ofgreen sand castings

Foundry Technologies

Foundry planning

Page 18: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Serial production ofgreen sand castings

Foundry Technologies

LuK Foundry forbrake discs

Page 19: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Serial production ofgreen sand castings

Foundry Technologies

Integrated steelfoundry concept

Page 20: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Whether castings or sandwe know how to handle & treat it.

Repetitioncastings made ingreen sand

Foundry Technologies

Page 21: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Investment castingsmade inNo-bake sand

Foundry Technologies

Induction FurnaceCharging plant withKangaroo & Jumbo

Page 22: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Investment castingsmade inNo-bake sand

Foundry Technologies

Continuous Mixing

Page 23: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

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Shake-out station

Page 24: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Large castingsmade inNo-bake sand

Foundry Technologies

Shake-out cabin

Page 25: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Large castingsmade inNo-bake sand

Foundry Technologies

Sinter lab

Page 26: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Investment castingsmade inNo-bake sand

Foundry Technologies

Vibratory lump breaker

Page 27: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Large castingsmade inNo-bake sand

Foundry Technologies

3rd GenerationAir-Lift

Page 28: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Large castingsmade inNo-bake sand

Foundry Technologies

Reclaimed sand cooler

Page 29: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Large castingsmade inNo-bake sand

Foundry Technologies

Turbine casing

Page 30: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Mixing | shaking out | reclaimingFull sand cycle at one stop

Large castingsmade inNo-bake sand

Foundry Technologies

Page 31: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Cupola melting

Foundry Technologies

Scrap batchingby charging crane

Page 32: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Cupola melting

Foundry Technologies

Scrap batchingby vibrating feeder

Page 33: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Cupola Melting

Foundry Technologies

Coke and additivebatching

Page 34: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Cupola melting

Foundry Technologies

45 tph green field plant

Page 35: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Cupola melting

Foundry Technologies

Section ofconical lining lessdry bottom cupola

Page 36: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Cupola

Foundry Technologies

Atmospheric syphon

Page 37: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Cupola melting

Foundry Technologies

Dry slag granulation

Page 38: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Cupola MeltingHarzguss436.jpg

Foundry Technologies

Slag pot

Page 39: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Cupola melting

Foundry Technologies

Cupola withiron runners toholding furnace

Page 40: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Cupola melting

Foundry Technologies

De-Sulphurisationwith skaing ladles

Page 41: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Cupola melting

Foundry Technologies

Supersonicoxygen injection

Page 42: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Cupola melting

Foundry Technologies

80 stph cupola withraw gas combustion &hot blast generation

Page 43: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Cupola melting

Foundry Technologies

Cold blast cupola withgas cooler & baghouse

Page 44: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Cupola melting

Foundry Technologies

Gas cooler for a40 tph cupola

Page 45: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Cupola MeltingHeat Recovery

Foundry Technologies

Thermal oil systemsPower/ steam generationDrying & heating processes

Page 46: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Foundry Technologies

Cooling towerand filter

Page 47: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Cupola Melting

Foundry Technologies

Control room

Page 48: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Envirofriendly making ofFoundry Iron from variable & cheap source

Cupola melting

Foundry Technologies

Page 49: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

NF Metal Recycling

Foundry Technologies

Aluminiumswarf briquetting

NF Metal Recycling

Page 50: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

NF Metal Recycling

Foundry Technologies

Aluminumremelting and refining

NF Metal Recycling

Page 51: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

NF Metal Recycling

Foundry Technologies

Shaft furnacefor aluminium melting

NF Metal Recycling

Page 52: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

NF Metal Recycling

Foundry Technologies

Page 53: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

NF Metal Recycling

Foundry Technologies

Page 54: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

NF Metal Recycling

Foundry Technologies

Page 55: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

NF Metal Recycling

Foundry Technologies

Bath smelting furnacefor copper

NF Metal Recycling

Page 56: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

NF Metal Recycling

Foundry Technologies

Rotary Furnace

NF Metal Recycling

Page 57: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

NF Metal Recycling

Foundry Technologies

Holding furnacefor copper

NF Metal Recycling

Page 58: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

NF Metal Recycling

Foundry Technologies

Refiningof tin alloy

Page 59: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

NF Metal Recycling

Foundry Technologies

Tiltable Reverb Furnace

NF Metal Recycling

Page 60: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

NF Metal Recycling

Foundry Technologies

Shaft Furnace

NF Metal Recycling

Page 61: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

NF Metal Recycling

Foundry Technologies

Smelting Cyclone

NF Metal Recycling

Page 62: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

NF Metal Recycling

Foundry Technologies

Converter Furnace

NF Metal Recycling

Page 63: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

NF Metal Recycling

Foundry Technologies

Combustion chamberwithintensive gas mixing

NF Metal Recycling

Page 64: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Recycling of preciousnon ferrours metals saves our ressources

NF MetalRecycling

Foundry TechnologiesNF Metal Recycling

Page 65: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Process automation

Foundry Technologies

Electric cabinets

Page 66: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Process automation

Foundry Technologies

Human - machineinterface

Page 67: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Process automation

Foundry Technologies

CentralizedControl room

Page 68: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Küttner Group

Foundry Technologies

Essen, Headoffice

Page 69: FoundryTechnologies - · PDF fileFoundryTechnologies Integrated steel foundry concept. Whether castings or sand we know how to handle & treat it. Repetition castings made in green

Küttner Group

Foundry Technologies

Your Partner for theFoundry [email protected]