forward moving vibrating plate lf 82 operation ... · powered by the reliable honda g200 engine....

Forward Moving Vibrating Plate

Operation & Maintenance

Engine:Honda G200

These instructions apply from PIN (S/N):

We reserve the right to change specifications without notice.Printed in Sweden.

KEEP THIS

MANUAL

AVAILABLE F

OR

FUTURE USE

LF 82

ILF082GEN3, August 2001

LF 82: *28200082*

The LF 82 is the ideal forward plate for contractors looking for equipment requiring minimum service andinvestment, while demanding high performance for repair jobs and maintenance on soils.

The machine features compact design and a robust, wear-resistant bottom plate allowing optimumproduction ability. The high frequency gives the LF 82 maximum drive and speed. This model also features

high centrifugal force and has proven to be especially efficient for compacting sand and granular soils.

The LF 82 has a lifting handle on each side to facilitate easy moving of the machine on-site. The foldinghandle contributes to excellent maneuverability and is also a practical feature for storage. The LF 82 is

powered by the reliable Honda G200 engine. The throttle on the handle is another practical feature on thisuser-friendly forward-moving plate. Like all other machines that are powered by a combustion engine, the

LF plate is designed for operation in well-ventilated areas.

2 LF 82 — ILF082GEN3

The safety instructions are included in thismanual and must be studied by the operator.Always follow the safety rules and keep themanual available for future use.

Read through the entire manual beforestarting any maintenance operations.

Ensure good ventilation (air extraction) if theengine is run indoors.

WARNING Indicates danger or hazardousprocedure that could result in serious or fatalpersonal injury if the warning is ignored.

CAUTION Indicates danger or hazardousprocedure that could result in damage tomachine or property if the warning is ignored.

CONTENTS

WARNING SYMBOLS

SAFETY INSTRUCTIONS

PageGeneral ........................................................................... 3Machine plate .................................................................. 3Safety instructions (For all Light products) ................... 4-6Safety when driving ......................................................... 7Safety decals, Location/Description ............................ 8, 9Fuel and lubricants ........................................................ 10Technical data ............................................................... 11Technical data – Dimensions ........................................ 12Operation ................................................................. 13-15Lifting, transportation and towing ................................. 16Maintenance - Service points .................................. 17, 18Maintenance – Every 10 hours of operation ................. 19Maintenance – Every 50 hours of operation ................. 20Maintenance – Every 100 hours of operation ......... 21, 22Maintenance – Every 500 hours of operation ............... 23

3LF 82 — ILF082GEN3

GENERAL

Fill in all data below, when delivering andcommissioning the machine.

....................................... ...................................... Engine Model Engine Number

It is important that the machine is maintained correctly toensure proper function. It should be kept clean so thatany leakage, loose bolts and loose connections can bediscovered in time.

Make a habit of inspecting the machine every day beforestarting up by checking all round it to detect any sign ofleakage or other faults.

SPARE A THOUGHT FOR THE ENVIRONMENT!Do not let oil, fuel and other environmentallyhazardous substances contaminate the environ-ment. Always dispose of used filters, drained oiland any remaining fuel properly.

This manual contains instructions for periodic attentionwhich should normally be carried out by the operator.

There are additional instructions relating to theengine, for which the manufacturer’s instructionsare detailed in the engine manual.

MACHINE PLATE

L000036B


SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)

SymbolsThe signal words WARNING and CAUTIONused in the safety instructions have thefollowing meanings:

WARNING: Indicates danger orhazardous procedure that couldlead to serious or mortal injury ifthe warning is neglected.

CAUTION: Indicates danger or haz-ardous procedure that could lead tomachine or property damage if thewarning is neglected.

Important rules for your safety

The machine must not be modifiedwithout the prior consent of the ma-nufacturer. Use only original parts.Use only the accessories recommen-ded by Dynapac. If modifications notapproved by Dynapac are carried out,these could result in serious injury toyourself or other personnel.

• These recommendations are based oninternational safety standards.

• You must also observe any local safetyregulations which may be in force. Read allinstructions carefully before operating themachine. Keep the instructions in a safe place.

• Signs and stickers giving important informationabout safety and maintenance are suppliedwith every machine. Make sure that they arealways legible. The ordering numbers for newstickers can be found in the spare parts list.

• Use of the machine and its accessories isrestricted to the applications specified in theproduct literature.

• For reasons of product safety, the machinemust not be modified in any way.

• Replace damaged parts immediately.Replace all wear parts in good time.

Be alertAlways pay attention to what you are doing, anduse your common sense. Do not use the ma-chine if you are tired or under the influence ofdrugs, alcohol or other substances which caneffect your vision, reaction ability or judgement.

Safety equipment

Long exposure to loud noise withoutear protectors can cause permanentdamage to hearing.

Long exposure to vibrations can dam-age the hands, fingers and wrists. Donot use the machine if you experiencediscomfort, cramp or pain. Consult adoctor before resuming work with themachine.

Always use approved safety equipment. Theoperator, and people in the immediate vicinity ofthe working area, must wear:• Safety helmet• Safety goggles• Ear protectors• Dust mask in dusty environments• High-visibility clothing• Protective gloves• Protective shoesAvoid wearing loosely fitting clothing that mightget caught in the machine. If you have long hair,cover it with a hair net. Vibrations from hand-heldmachines are transmitted into the hands via thehandles of the machine. Dynapac machinesfeature a handle design that absorbs a large partof the machine vibrations. The vibrations are noteliminated entirely, but it is possible to use themachines for longer periods of time without therisk of injury.

Working areaDo not use the machine near flammable materialor in explosive environments. Sparks can beemitted from the exhaust pipe, and these canignite flammable material. When you take a pauseor have finished working with the machine, do notpark it on or near flammable materials. The ex-haust pipe can get very hot during operation, andcan cause certain material to ignite. Make surethat there are no other personnel inside the work-ing area while the machine is in use. Keep theworksite clean and free of extraneous objects.Store the machine in a safe place, out of unau-thorized’s reach, preferably in a locked con-tainer.


SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)

Always take extreme care when dri-ving the machine on slopes. Alwaysdrive straight up and down on slopes.Do not exceed the maximum grada-bility of the machine according to theinstruction book. Stay clear of mach-ine when operating on a slope or in atrench.

Do not touch the engine, the exhaust pipe orthe eccentric element of the machine. Theygets very hot during operation and can causeburn injuries.

Do not touch V-belts or rotating parts duringoperation.

ParkingPark the machine on ground as level and firmas possible. Before leaving machine:• Apply the parking brake.• Shut off the engine and pull the ignition key

out.

Loading/Unloading

Never remain under or in theimmediate vicinity of the machinewhen it is lifted by a crane. Only usemarked lifting points. Always makesure that all lifting devices aredimensioned for the weight of theproducts.

MaintenanceMaintenance work must only be carried out byskilled personnel. Keep unauthorized personsaway from the machine. Do not carry out mainte-nance work while the machine is moving or theengine is running.

Filling with fuel (Gasoline/diesel)

Petrol has an extremely low flash-point and can be explosive in certainsituations. Do not smoke. Make surethat worksite ventilation is good.

Keep away from all hot or spark-generatingobjects when handling fuel. Wait until the ma-chine has cooled before filling the tank. Fill thetank at least 3 metres away from where youintend to use the machine. Avoid spilling petrol,diesel or oil on the ground. Protect your handsfrom contact with petrol, diesel and oil.

Open the tank cap slowly to release anyoverpressure that might exist in the tank. Donot overfill the tank. Inspect the machine forfuel leakage regularly.

Do not use a machine that is leaking fuel.

Starting the machine

Before starting read instructionbook and make your self familiarwith the machine and make surethat:

• All handles are free from grease, oil and dirt.• The machine does not show any obvious

faults.• All protective devices are securely fastened in

their places.• All control levers in ”neutral” position.

Start the machine according to the instruction-book.

Operation

Keep your feet well clear of themachine.

Do not operate the machine inpoorly ventilated spaces. There is arisk of carbon monoxide poiso-ning.

Use the machine only for the purpose for whichit is intended. Make sure you know how to stopthe machine quickly in the event of an emer-gency situation.


SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)

Working with the hydraulic systemRegular maintenance of the hydraulic system isimportant. Minor damage or a split hose orcoupling can have devastating consequences.Bear in mind that the hydraulic hoses are madeof rubber and can deteriorate with age, whichcan result in splitting. In all cases of uncertaintywith regard to durability or wear, replace thehoses with new original hoses from Dynapac.

Working with batteryThe battery contains poisonous and corrosivesulphuric acid. Wear protective glasses andavoid getting acid on your skin, clothes or on themachines. If you get sulphuric acid on yourself,rinse the skin with water. If you get acid in youreyes, rinse them with water for at least 15minutes and seek immediate medical treatment.The gas that is emitted by the battery is explo-sive. When fitting or replacing a battery, alwaystake care so that you do not short- circuit thebattery poles.

RepairNever use a machine that is damaged. Qualifiedrepair work requires trained personnel, pleasecontact your nearest authorized workshop.

Extinguishing firesIf there is a fire in or on the machine, it is bestto use an ABE-class fire extinguisher.However, a BE-class CO2 extinguisher is alsosuitable.


SAFETY WHEN DRIVING

Max 20°or 36%

Slopes

Driving on slopes

L000100A

Max 20°or 36%

L000099A

Tipping angle on side slopes

When driving near an edge, at least two thirds of theplate must be on firm solid ground.

Make sure that the work site is safe. Wet and looseearth reduces manoeuvrability especially on slopingground. Always observe particular caution on slopingand uneven terrain.

Where possible, avoid all driving across aslope. Instead, drive up and down on slop-ing ground.

Never work on slopes that are greater than the capabil-ity of the machine. Maximum slope of the machine inoperation is 20 ° (depending on condition of theground).

The tilting angle is measured on a hard, level surfacewith the machine stationary. Vibration switched OFFand all tanks full. Remember that loose ground, vibra-tion switched ON, and driving speed can all cause themachine to topple even on a smaller slope than speci-fied here.

Never leave the machine unattended withthe engine running.

Driving near an edge

At least2/3

Machine location when operatingon edges

L000098A


SAFETY DECALS, LOCATION/DESCRIPTION

L000033A

23 5 4 6 1


SAFETY DECALS, LOCATION/DESCRIPTION

The operator must read thesafety manual, and theoperation and maintenanceinstructions before using themachine.

Warning, hand and armentanglement. Never reachinto the hazardous area.

Warning - hot surfaces inthe engine compartment.Do not touch.

1.

2.

3.

4.

5.

6.

Use earprotectors

Liftingpoint

Petrol

283743

10 LF 82 — ILF082GEN3

Stop the engine before refilling the fueltank. Never refuel near an open flame orsparks, which could start a fire. Don'tsmoke. Use pure fuel and clean fillingequipment. Take care not to spill fuel.

FUEL AND LUBRICANTS

ENGINE OIL Use SAE 15W/40Volume: 0,5 l (0.5 qts)Shell Rimula TX15W-40

FUEL Use ordinary grade petrol (unleaded)Volume: 3,5 l (3.7 qts)

Service parts P/N

Honda G200Engine air filter element 93 77 82Engine spark plug 93 82 55V-belt 28 45 37


TECHNICAL DATA

Weight

Net weight, kg (lbs) 78 (172)Operating weight EN500, kg (lbs) 80 (176)

Compaction data

Vibr. frequency, Hz 90Vibr. frequency, vpm 5400Centrifugal force, kN (lbf) 18 (4.05)Amplitude, mm (in) 1,1 (0.43)

Operating data

Speed of travel, m/min (feet/min) 25 (82)Max. tilt, ° 20

Volumes

Fuel tank, lit. (qts) 3,5 (3.7)Crank case, lit. (qts) 0,5 (0.5)

Engine

Model Honda G2004-strokeRecoil start

Output, kW (hp) 3,7 (5,0)Engine speed, rpm 3600

Noise and Vibrations

Noise level Sound pressure level at the operator's ear according toISO 6394:

LpA dB(A) = 92

Sound power level according to ISO 3744:LwA dB(A) = 104

Vibration values Hand - arm vibration values according to ISO 5349:a m/s2 = 8,7

The above noise level and vibration values were determined at normal engine speed with vibrationon. The machine was placed on an elastic base.During operation these values may differ because of the actual operational conditions.

LF 82

12 LF 82 — ILF082GEN3

TECHNICAL DATA – DIMENSIONS

B

C

CONTACT AREA

E

D

A

A mm (inch) 1000 (39)B mm (inch) 460 (18)C mm (inch) 895 (35)D mm (inch) 465 (18)E mm (inch) 540 (21)

Contact area, m2 (sq feet) 0,1766 (1.90)

Accessories Water sprinkler for asphalt work

L000033A

L000034A

LF 82


On new machines the engine oil must bechanged after 20 working hours.

OPERATION

Before start

Starting the engine

1

2

3

L000077AL000039A

L000082A

L000068A

L000075A

1

2

1/2

Follow the general safety precautions. Check that dailymaintenance has been carried out.

We also recommend that you read the instruction manualfor the engine which was delivered with the machine.

1. Check the oil level in the engine.Oil volume 0,5 lit.

2. Fill the engine (cold engine) fuel tank with fuel.Tank volume 3,5 lit.

3. Check that all operating controls are working.

4. Ensure that there are no oil leaks and that all screwjoints are tightened.

1. Open the fuel cock.

3. Close the choke if the engine is cold; if the engine iswarm or the ambient temperature high push it inhalf way or let it stay open.

2. Put the throttle lever to middle position.

14 LF 82 — ILF082GEN3

OPERATION

L000067A

L000073A

L000076A

L000069A

4

5

6

7

1/1

7. Let the engine run on idle for a few minutes beforerunning it at full capacity.

5. Pull back the handle of the recoil starter slowly untilresistance is felt, then release the handle and pullsharply until the engine starts.

4. Turn the engine switch to the I position.

6. Open up the choke gradually until it is fully open.


OPERATION

L000070A

L000050A

L000046A

1

2

3

Stopping the engine

3. Close the fuel cock.

1. Push in the throttle and let the engine run on idle fora minute.

2. Turn the engine switch to the O position.

16 LF 82 — ILF082GEN3

LIFTING, TRANSPORTATION AND TOWING

1

2L000056A

Lifting/Towing

Machine ready for lifting1. Lifting hook2. Shock absorbers (rubber elements)

Never walk or stand underneath a hoistedmachine.

Use only the frame lifting hook (1) to lift themachine.

All lifting equipment must be dimensioned inconformance with current regulations. Ensurebefore lifting that the shock absorbers (2) aresecurely fixed and undamaged.

Always secure the machine firmly duringall transportation. Place lashing band in aU shape around the bottom plate andsecure both front and rear.

Transportation

Machine ready for transportation1. Lashing strap

11

L000106A


MAINTENANCE - SERVICE POINTS

1. Engine oil2. Fuel tank3. Fuel filter4. Engine Air filter

L000036B

43

5. Engine cooling system6. Spark plug7. V-belt

5

1

7

2

6

Item in fig. Maintenance see page Comments

1 Check the oil level in the engine 192 Fill the fuel tank 195 Check the engine cooling system 194 Check the air filter on the engine 19

Check for oil leaks in the machine 19Check that all screw joints are tightened 19Keep the machine clean 19

Every 10 hours of operation (daily)

18 LF 82 — ILF082GEN3

MAINTENANCE - SERVICE POINTS


4 Check and clean/change the air filter onthe engine 20

The first 50 hours of operation


1 Change engine oil 216 Check and clean the spark plug 21

Clean the sediment cup 212, 3 Check and clean the fuel filter and

the fuel tank 227 Check the V-belt 22

Every 100 hours of operation


Clean and adjust the carburettor (*). 23 Service only by authorizedpersonnel

5 Clean the cooling flanges on the engine. 23 Service only by authorizedpersonnel

Adjust the valve clearance on the engine (*). Service only by authorizedpersonnel

4 Change air filter element on the engine. 23 Service only by authorizedpersonnel

Clean/Lap valves for combustion chamber (*).Clean the fuel line (*). 23 Service only by authorized

personnel

Every 500 hours of operation (once every year)

(*) = These items should be serviced by an authorized Dynapac or Honda dealer, unless the owner has theproper tools and is mechanically proficient.


MAINTENANCE – EVERY 10 HOURS OF OPERATION

Check the oil level in the engine.

Fill the tank with fuel.

Check the engine cooling system.

Check and, where necessary, tighten screws andnuts.

Engine1. Oil dipstick2. Fuel tank

Check the air filter on the engine.

Check for oil leaks in the machine.

Diesel engine – Check oil level

Air cleaner – Checking/Cleaning

Air cleaner

Bolted joints – Check

L000028A

Control tighten bolts

Washing (high pressure)Keep the machine clean.

Never aim a water jet directly at the cap of thefuel tank or hydraulic reservoir. This is espe-cially important when using a high-pressure jet.

Do not spray water directly on electric components orthe instrument panel. Put a plastic bag over the fillercap of the fuel tank and secure with a rubber band.This will prevent water from entering the venting hole inthe filler cap. This could otherwise cause operationaldisturbance, for example, a clogged filter.

L000037A

Washing the machine

L000129A

1

2

L000071A

20 LF 82 — ILF082GEN3


Check and clean/change the air filter on the engine.Air cleaner – Checking/Cleaning

L000129A

L000129A



Engine1. Oil dipstick2. Drain plug

Engine – Oil change

L000051A

1

2

Spark plug – Checking/Cleaning

L000049A

0,7 mm

Change engine oil.

Check and clean the spark plug.

L000047A

Spark plug

Fuel system – Cleaning

L000072A

Clean the sediment cup.

22 LF 82 — ILF082GEN3


Check and clean the fuel filter and the fuel tank.

1. Remove the protective cover and inspect the V belt.

2. To adjust belt tension, loosen the four engine-platebolts and slide it into position.

3. Tighten the bolts and replace the protective cover.

Never run the machine without the protec-tive cover over the V belt.

Engine1. Fuel filter

Fuel tank/filter – Cleaning

L000074A

V-belt – Checking

L000128A

1

V-belt



1. Clean and adjust the carburettor*.

2. Clean the cooling flanges on the engine.

3. Adjust the valve clearance on the engine*.

4. Change air filter element (1) on the engine.

5. Clean/Lap valves for combustion chamber*.

6. Clean the fuel line*.

Cooling flanges – Cleaning

L000129A

Air filter - Changing

Air cleaner1. Air filter

Engine1. Cooling flanges

1

L000071A

1

* These items should be service by an authorizedDynapac or Honda dealer, unless the owner hasthe proper tools and is mechanically proficient.

Dynapac Construction Equipment ABBox 504, SE-371 23 Karlskrona, Sweden

Phone: +46 455 30 60 00Fax: +46 455 30 60 30

www.dynapac.com

forward moving vibrating plate lf 82 operation ... · powered by the reliable honda g200 engine....

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