form-1 -...

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FORM-1

i) Basic Information

S.No. Item Details

1 Name of the project/s

Proposed upgradation and modernisation of existing Coated Duplex Board/Kraft Board mill having 550 TPD capacity, by the way of installation of new De-Inking machine for the purpose of generating Secondary Grade Fibre using waste paper. Also Proposed usage of 100% coal as fuel in the existing 15MW Biomass based Co-gen Power Plant (CPP).

2 S.No. in the schedule 5 (i) & 1 (d) As per EIA Notification 2006

3 Proposed capacity / area/length/tonnage to be handled/command area/lease area/number of wells to be drilled.

1. Proposed to install new De-inking machine with a capacity of 120 T/day for the purpose of generating Secondary Grade Fibre using waste paper.

2. Proposed usage of 100% coal as fuel in the existing 15MW Biomass based Co-gen Power Plant (CPP).

4 New/Expansion/Modernization Modernization Project under para 7(ii) F.NO.J-11011/1142/2007-IA.II dated 2nd December 2010

5 Existing Capacity/Area etc.

Description Unit Existing Paper Board machine-1

TPD TPA

15 4950

Paper Board machine-2

TPD TPA

250 82500

Paper Board machine-3 TPD TPA

285 94050

6 Category of Project i.e. ‘A’ or ‘B’

Category `A’ Paper Board manufacturing industry with De-inking process unit along with Captive Co-Generation Plant (CCP)

7 Does it attract the general condition? If yes, please specify.

Yes (Sathyamangalam Wildlife Sanctuary and Tiger Reserve (Thalaimalai Reserve forest) located within 4.3 km form project site)). The copy of District Forest Officer Letter Dated 12.05.2012 is enclosed as

8

Annexure-1. Does it attract the specific condition? If yes, please specify. Not applicable

9 Location

The proposed expansion project is located within the existing mill premises. Coordinates of total land Location of the mill is enclosed as Sl No

Annexure -2 Latitude Longitude

A 11°30'11.77"N 77° 9'37.95"E B 11°30'10.75"N 77° 9'48.92"E C 11°29'57.15"N 77° 9'48.42"E D 11°29'54.21"N 77° 9'45.32"E E 11°29'54.13"N 77° 9'32.50"E

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S.No. Item Details F 11°30'8.08"N 77° 9'33.30"E

Plot/Survey/Khasra No SF no:-86/2, 86/3, 86/4, 87/2, 87/3, 88, 95, 102/1, 106/2A, 107, 110/2, 110/3, 111/1, 112/1, 113, 114, 119, 218/2, 219/1, 219/2.

Village Ikkaraithathapalli Village,

Tehsil / Taluk Sathyamangalam

District Erode

State Tamil Nadu

10 Nearest railway station/ Nearest air port.

Mettupalayam (34 km aerial distance) Coimbatore (52 km aerial distance)

11 Nearest Town, city, district Headquarters along with distance in kms.

Nearest town/city :Sathyamangalam (9 km) District headquarters: Erode (64 km)

12

Village Panchayats, Zilla Parishad, Municipal Corporation, Local body (complete postal addresses with telephone nos. to be given)

Koththamangalam Village Panchayath

13 Name of the applicant SENTHIL PAPERS AND BOARDS PVT LIMITED

14 Registered Address VI floor, SENTHIL TOWERS, #1078, Avinashi Road, Coimbatore, Pin:- 641018

15

Address for correspondence SENTHIL PAPERS AND BOARDS PVT LIMITED, VI floor, SENTHIL TOWERS, #1078, Avinashi Road, Coimbatore, Pin:- 641018

Name Mr.A.Senthilkumar Designation (Owner/Partner / CEO) Managing Director Pin code 641018 E-mail [email protected] Telephone No. 0422 4210993, 4210994 Fax No. 0422 2240994

16 Details of Alternative Sites examined, if any. Location of these sites should be shown on a topo sheet.

The project is a modernization within the existing mill premises.

17 Interlinked Projects Not applicable

18 Whether separate application of interlinked project has been submitted? Not applicable

19 If yes, date of submission Not applicable 20 If no, reason Not applicable

21

Whether the proposal involves approval/clearance under: if yes, details of the same and their status to be given. The Forest (Conservation) Act, 1980? The Wildlife (Protection) Act, 1972? The C.R.Z. Notification, 1991?

Not Applicable Applicable Sathyamangalam forest reserve (Thalaimalai Reserve forest )with in 4.3 km from the project site Not Applicable

22. Whether there is any Government Order/Policy relevant /relating to the site? No

23. Forest land involved (hectares) No

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S.No. Item Details

24.

Whether there is any litigation pending against the project and/or land in which the project is proposed to be set up? Name of the Court Case No. Orders/directions of the Court, if any and its relevance with the proposed project.

No

ii) Activity

1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.)

S. No. Information/Checklist confirmation Yes/No

Details thereof (with approximate quantities / rates, wherever possible) with source of

information data

1.1

Permanent or temporary change in land use, land cover or topography including increase in intensity of land use (with respect to local land use plan)

No There will be no change in the land use as the project facilities will be within the existing mill premises.

1.2 Clearance of existing land, vegetation and buildings? No The project will be developed within the

existing facility 1.3 Creation of new land uses? No Not envisaged

1.4 Pre-construction investigations e.g. bore houses, soil testing? No The project will be developed within the

existing facility. Hence not applicable.

1.5 Construction works? Yes The project involves the installation of De-inking plant

1.6 Demolition works? No Not applicable

1.7 Temporary sites used for construction works or Housing of construction workers?

No Man power will be sourced from local area. Temporary sheds for construction workers will be provided within the mill area

1.8

Above ground buildings, structures or earthworks including linear structures, cut and fill or excavations

Yes The project does not require any cut & fill or excavations.

1.9 Underground works including mining or tunneling? No Not applicable

1.10 Reclamation works? No Not applicable 1.11 Dredging? No Not applicable 1.12 Offshore structures? No Not applicable

1.13 Production and manufacturing processes? Yes

The process involves Manufacturing of Paper boards using waste paper based De-inked Pulp (recycled) and purchased pulp. The general process description is given in

1.14

Annexure-3 Facilities for storage of goods or materials? Yes Existing facilities will be utilized

1.15 Facilities for treatment or disposal of solid waste or liquid effluents? Yes Existing ETP facilities will be upgraded. The

details are enclosed as

1.16

Annexure-4

Facilities for long term housing of Yes The company sources the workers mainly

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information data operational workers? from local nearby area. However housing

facility is available for outstation workers.

1.17 New road, rail or sea traffic during construction or operation? No Existing road network is adequate.

1.18

New road, rail, air waterborne or other transport infrastructure including new or altered routes and stations, ports, airports etc?

No Existing facilities will be used.

1.19

Closure or diversion of existing transport routes or infrastructure leading to changes in traffic movements?

No The existing mill is operating with all the facilities. No closure or diversion of existing transports facilities. Hence no changes

1.20 New or diverted transmission lines or pipelines? No Not envisaged

1.21

Impoundment, damming, culverting, realignment or other changes to the hydrology of watercourses or aquifers?

No Not envisaged

1.22 Stream crossings? No There are no streams crossing through the

site.

1.23 Abstraction or transfers of water form ground or surface waters? Yes

The existing facility the permitted to with draw 375 m3

The existing facility is permitted to draw 500m³/day of water from Bhavani river for Paper mill and 1500m

/day of ground water attached as Annexure-5.

3

1.24

/day for Power plant. The water drawl permission letter is enclosed as Annexure- 6 &7.

Changes in water bodies or the land surface affecting drainage or run-off?

No Not envisaged

1.25 Transport of personnel or materials for construction, operation or decommissioning?

Yes

Temporary shelter will be provided for construction workers. Hence transportation of personnel is not envisaged. Transportation of construction materials will be undertaken by contractor.

Constructional Phase:

The pulp will be transported to Senthil Papers and Boards Pvt Ltd. by road.

Operational Phase:

Waste paper and coal will be imported and transported by road from Tuticorin Port.

1.26 Long-term dismantling or decommissioning or restoration works?

No Not envisaged

1.27

Ongoing activity during decommissioning which could have an impact on the environment?

No Not applicable

1.28 Influx of people to an area in Yes During construction phase, about 25 workmen

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information data either temporarily or permanently?

shall be engaged by the contractors. During operation phase, additionally about 6 persons will be employed, in addition to the existing 543 direct employees.

1.29 Introduction of alien species? No Not applicable

1.30 Loss of native species or genetic diversity? No

No such phenomenon will occur- as no additional land will be required. No plants/ trees will be cut and as such will be no loss of native species or genetic diversity.

1.31 Any other actions? -- --

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2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply):

S.No. Information/checklist confirmation

Yes/ No

Details thereof (with approximate quantities /rates, wherever possible) with source of information data

2.1 Land especially undeveloped or agricultural land (ha)

No The expansion activities will be taken up in the existing facilities. The existing land area is 43.3 Acres (17.6 Hectares). The proposed project facility does not require any additional land.

2.2 Water (expected source & competing users) unit: KLD

Yes The fresh water requirement in the facility after expansion (including CCP) is 2875 m³/day.

2.3 Minerals (MT) No Not applicable

2.4 Construction material – stone, aggregates, sand / soil (expected source – MT)

Yes Construction materials will be sourced locally as per requirement. Actual requirement will be calculated only after the finalisation of supplier’s engineering design.

2.5 Forests and timber (source – MT)

No Not applicable

2.6 Energy including electricity and fuels (source, competing users) Unit: fuel (MT), energy (MW)

Yes S.No Particular Units Qty 1 Electrical Energy

requirement after expansion

MW 15

2 Coal for CCP TPD 630 2.7 Any other natural resources

(use appropriate standard units)

Yes Not applicable

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3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health.

S.No. Information/Checklist confirmation Yes/ No

Details thereof (with approximate

quantities/rates, wherever possible) with source of information data

3.1

Use of substances or materials, which are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and water supplies)

Yes

For water treatment/effluent treatment H2SO4

3.2

, NaOH and HCL will be used. For pre-treatment of water, Chlorine will be used as disinfectant. Existing facilities are adequate to meet expansion needs.

Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases)

No Good Housekeeping and industrial hygiene are practiced in the existing facilities.

3.3 Affect the welfare of people e.g. by changing living conditions?

Yes Provides direct & indirect employment.

3.4

Vulnerable groups of people who could be affected by the project e.g. hospital patients, children, the elderly etc.,

No

No additional land will be acquired for the project.

3.5 Any other causes No Not envisaged

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4. Production of solid wastes during construction or operation decommissioning (MT/month)

S.No

Information / Checklist

confirmation

Yes/No

Details thereof (with approximate quantities/rates, wherever possible) with source of information data

Construction Phase Operation phase after expansion

4.1 Spoil, overburden or mine wastes

No Not envisaged Not envisaged

4.2 Municipal waste (domestic and or commercial wastes)

Yes 10 MT/ month 0.5 MT/ month

4.3 Hazardous wastes (as per Hazardous Waste Management Rules)

Yes Nil Used lubricant oil 0.11 MT/month

4.4 Other industrial process wastes

Yes Not applicable S No Particular Qty (TPD)

Disposal

1 Plastic Waste from separator

8 Will be sent to authorised recyclers.

2 Metal Waste from separator

NIL Will be sent to authorised recyclers.

4.5 Surplus product No Not applicable Not applicable 4.6 Sewage sludge or

other sludge from effluent treatment

Yes - Sludge from primary clarifier 96 MT/ month (on dry basis) will be sent to board manufactures. Secondary clarifier sludge 24 MT/ month (organic sludge) on dry basis, will be used as manure in green cover development

4.7 Construction or demolition wastes

Yes Metal scrap and packing material and

other recyclables will be sold to local

recyclers

Not applicable

4.8 Redundant machinery or equipment

No Not applicable Not applicable

4.9 Contaminated soils or other materials

No No Hazardous and Toxic

material will be used at site

Nil

4.10 Agricultural wastes Yes Not applicable No agricultural waste will be generated. 4.11 Other solid wastes No Not applicable Not envisaged

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5. Release of pollutants or any hazardous, toxic or noxious substances to air (kg/hr)

S.No. Information/Checklist confirmation

Yes/ No


5.1

Emissions from combustion of fossil fuels from stationary or mobile sources

Yes

S No Particulars Unit Qty 1 Coal consumption TPH 23

2 Maximum sulphur content in imported coal % 0.8%

3 SO2 Kg/h emission 368

5 Minimum stack height required as per CPCB guidelines

m 82.32

6 Stack height m 85 7 Flue gas temperature °C 140

5.2 Emissions from production processes

No None

5.3

Emissions from materials handling including storage or transport

Yes Water sprinkling arrangement will be provided to control fugitive emission at coal stock yard (covered shed)

5.4

Emissions from construction activities including plant and equipment

No Construction emissions are short term activities and localised emissions will be controlled by water sprinkling arrangements

5.5

Dust or odours from handling of materials including construction materials, sewage and waste

No Not envisaged

5.6 Emissions from incineration of waste

No Not applicable

5.7

Emissions from burning of waste in open air (e.g. slash materials, construction debris)

No Not applicable

5.8 Emissions from any other sources No Not applicable

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6. Generation of Noise and Vibration, and Emissions of Light and Heat:

S.No. Information/Checklist confirmation Yes/No

Details thereof (with approximate quantities/rates, wherever possible) with source of information data with source of

information data

6.1 From operation of equipment e.g. engines, ventilation plant, crushers

Yes

Noise emissions envisaged from, Air compressors and steam turbine and air cooled condenser system in CCP. Ambient noise level will be maintained below 75 dBA by providing necessary noise attenuation. During construction / operation phase- ear plugs / ear muffs will be provided to workers with strict enforcement shall be carried out to use PPEs.

6.2 From industrial or similar processes No Not applicable

6.3 From construction or demolition Yes Construction activities are short term

operations 6.4 From blasting or piling No Not applicable

6.5 From construction or operational traffic

Yes

Few materials and end product transporting trucks will be operated during the construction and operation phase. Noise levels will be within the limit

6.6 From lighting or cooling systems Yes Air cooled system in CCP is already installed

6.7 From any other sources No Not envisaged

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7. Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea:


Yes/No


7.1 From handling, storage, use or spillage of hazardous materials

Yes Proper dykes, spill collection system are provided for PAC chemicals.

7.2

From discharge of sewage or other effluents to water or the land (expected mode and place of discharge)

Yes

Sewage will be treated in the separate Sewage treatment plant. About 50 m3/day of waste water will be treated in the existing STP. About 45 m3

7.3

/day will be used for horticultural & green cover development in the existing facility and 5 m³/day will be evaporation loss or goes with sludge

By deposition of pollutants emitted to air into the land or into water

No

ESP is already installed to control the particulate matter from power boiler, hence no impacts are envisaged. Adequate stack height of 85 m is provided as per guidelines for minimum stack height.

7.4 From any other sources No Not applicable

7.5

Is there a risk of long term build up of pollutants in the environment from these sources?

No Not Envisaged

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8. Risk of accidents during construction or operation of the Project, which could affect human health or the environment.


Yes/ No

Details thereof (with approximate quantities/rates, wherever possible) with

source of information data

8.1

From explosions, spillages, fires etc from storage, handling, use or production of hazardous substances

Yes

Water sprinkler are provided in the coal storage yard and similar facility will be provided for expansion operations.

8.2 From any other causes No Not applicable

8.3

Could the project be affected by natural disasters causing environmental damage (e.g. Floods, earthquakes, landslides, cloudburst etc)?

No The area falls under Seismic Zone –II as per - IS 1893 (Part 1) 2002

.

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9. Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality.

S. No. Information/Checklist confirmation

Yes/ No

Details thereof (with approximate quantities/rates, wherever possible) with source

of information data

9.1

Lead to development of supporting facilities, ancillary development or development stimulated by the project which could have impact on the environment e.g.: • Supporting infrastructure (roads, power supply, waste or waste water treatment, etc.) • Housing development • Extractive industries • Supply industries • other

Yes The facility will give momentum on regional Economic development in the area.

9.2 Lead to after-use of the site, which could have an impact on the environment

No Not applicable

9.3 Set a precedent for later developments No Not applicable

9.4

Have cumulative effects due to proximity to other existing or planned projects with similar effects

No The cumulative effects will be studied during baseline monitoring and impact predictions

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(III) Environmental Sensitivity

S. No. Areas Name/ Identity

Aerial distance (within 15 km) Proposed project location boundary

1

Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value

Yes Sathyamangalam (Thalaimalai Reserve forest) Tiger reserve is located about 4.3 KM from the project area.

2

Areas which are important or sensitive for ecological reasons - Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests

River Bhavani river – (2.1 KM, South) Wet lands No wetlands Coastal area Nil

Biospheres Nil Hills and mountains

Western Ghats (4.3 KM, West)

Forests

(Sathyamangalam Wildlife Sanctuary and Tiger Reserve (Thalaimalai Reserve forest ) (4.3 KM, covering West, North west, South east and South from the project site)

Wild life sanctuary

(Sathyamangalam Wildlife Sanctuary and Tiger Reserve (Thalaimalai Reserve forest) with in 4.3 km form project site)

3

Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration

Yes Sathyamangalam Tiger (Thalaimalai Reserve forest) reserve is located about 4.3 KM from the project area.

4 Inland, coastal, marine or underground waters Inland water Bhavani river (2.1 KM, South)

5 State, National boundaries

State Highway/ National Highway

National Highway (NH 206) (at 6 KM distance, North of Project site)

6 Routes or facilities used by the public for access to recreation or other tourist, pilgrim areas

Yes Bannari Amman Temple (6KM North West from the project site)

7 Defence installations No Nil

8 Densely populated or built-up area Yes Sathyamangalam (9 KM, SW)

Dhoddampalayam (2 KM, SE)

9

Areas occupied by sensitive man-made land uses No (hospitals, schools, places of worship, community facilities)

Schools : 1. Government High School,

Koththamangalam- 4 KM West 2. Government High Sec School,

Dhoddampalayam- 3 KM South 3. Government Elementary School,

Velliampalayam Pudur- 2.5 KM south 4. Government High School, Rajan

Nagar, 5 KM North West. Hospital:

1. Holy Cross Hospital, Koththamangalam, 4 KM West

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Places of worship: 1. Bannari Amman Temple (6KM North West from the project site)

10

Areas containing important, high quality or scarce resources ( No ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)

Nil

11

Areas already subjected to pollution or environmental damage. No (those where existing legal environmental standards are exceeded)

None

12

Areas susceptible to natural hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions

Earthquake, Land slide,

Erosion, Flooding, Extreme climate, Tropical climate )

None

Note: All distances measured as aerial distances

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(iV) Proposed Terms of Reference for EIA studies is attached as Annexure-8

Annexure-1

Distance certificate from District Forest Officer form Plant to Forest

Scanned by CamScanner

Annexure-2

Project Coordinates

Annexure-2

ERODE District, Tamil Nadu

Project Site

Sl No Latitude Longitude A 11°30'11.77"N 77° 9'37.95"E B 11°30'10.75"N 77° 9'48.92"E C 11°29'57.15"N 77° 9'48.42"E D 11°29'54.21"N 77° 9'45.32"E E 11°29'54.13"N 77° 9'32.50"E F 11°30'8.08"N 77° 9'33.30"E

Google Earth View of the Project Site

10 km Radius Satellite Imagery

Annexure-3

Project Description

De-inked Pulp (recycled) General Process Description

1.1. Projects Proposals

Installation of 120 TPD capacity De-Inking plant.

100 % utilization of coal in Biomass based 15MW Captive power plant

1.2. Project Description

1.2.1. Fibre Raw material Storage & Stock Preparation

Waste Paper & virgin pulp storage facility is being provided adjacent the

paper mill stock preparation area. The storage areas are adequate for 20

days of storage.

The Plant runs 8 Fibre line to process Recycled fibre and one more white

record line is proposed to cater the requirement of the third board machine.

Out of which 3 lines are equipped for both Recycled fibre and Virgin pulp.

1.2.2. De-inking Plant

The Deinking line shall be installed for 120 BD TPD capacity, dedicated to

white waste paper for top liner.

Conveyor - To feed the waste paper to Pulper

HC pulper - To slush the waste Paper

Pulper screen - To remove the plastic and foreign matter after

pulping

HD cleaner - To remove the metal pin and small stones and

glass material

Coarse screening - To remove the oversized fiber bundles, glue

material, thermocol particles and plastics

pieces etc.

Deinking cell - To detach and separate the printing inks from

Fiber material.

Cleaners - To remove fine sand carried in the waste paper

Fine screening - To remove over sized ink dirt and fiber bundles

Hot dispersion - To Fragmentize and disperse the ink and specs

residual in the pulp.

Coloring - for color striping the final treated pulp

Storage tower - To provide sufficient storage ensure continuous

supply of pulp to the Paperboard machine.

For all the streets, the equipments and operations are similar to highlighted

above. The number of stages of screening and cleaning will differ according

the incoming raw material quality.

De-inking stage

In the deinking stage the goal is to release and remove

the hydrophobic contaminants from the recycled paper. The contaminants

are mostly printing ink and stickies. Several processes are used, most

commonly flotation.

Flotation deinking

The process temperatures are normally in the range 45 - 55 °C. Air is blown

into the pulp suspension. The collector has affinity both to the ink particles

and air bubbles, causing them to attach. The air bubbles lift the ink to the

surface and form a thick froth that can be removed. Normally the setup is a

two stage system with 5 flotation cells in series. Flotation deinking is very

effective in removing ink particles larger than about 10 µm.

Figure Error! No text of specified style in document.-1 Post Project

Scenario of Existing Paper Mill

1.3. Reject Handling system

To handle Pulper reject, 2 nos of Hydraulic compactor planned, one

Compactor already put in operation another one being serviced shall be put

in use from Jan-2015The stock layout arranged in such a way to pool all the

HD cleaner in one place and 2 Nos of Grit separator installed to Handle the

Heavy reject. The screen & centri cleaner reject are thickened using a set of

3 screw drainer to separate solid and water. Centrifuge is installed to Handle

DIP line foam reject.

1.4. Broke System

Machine Broke towers with 600 m3 capacity to handle 2 hours break is

constructed in put in use. The Broke from tower is further screened in filler

Liner Street and taken for supply. 3 nos of Under The Machine (UTM) broke

pulpers, as well one finishing house installed to handle the broke from the

paper machine 2 and trim and cut sheet from the finishing operation.

1.5. Fibre Recovery / White Water System.

White water storage tower with a capacity of 600m3 is installed for each

machine to store the excess water. 2 Nos of krofta sedicell with capacity of

Proposed installation of De-inking Cell- 5 stage double loop

De-inking Cell- 5 Stage double loop

360m3/hr is installed for white water purification to reuse the back water to

machine showers.

Annexure-4

Existing and Proposed ETP Layout

Existing ETP (4000 m3/day) for BM-1 & BM-2

SediCell

Collection

Tank

Primary

Clarifier

Mechanical

Dewatering Device

(MDD)

Belt Press

Chemical Fiber

Clarifier

Aeration

Tank-1

Fixed Surface Aerators

(6x22kw)

Biological Sludge

Clarifier

Secondary

Clarifier-1

RAS

Top Material

To SFT

Overflow Overflow Overflow

Overflow

Aeration

Tank-2

Fixed Surface

Aerators

(2x22kw)

Secondary

Clarifier-2 Tertiary

Clarifier

Chlorine

Contact

Tank

MGF Ultra

filtration

Reverse

Osmosis To Storage

tank

Overflow

Biological Sludge to

Biological clarifier

Sludge disposal to

Sundry board

manufactures

Proposed ETP Scheme (4500m3/day) for BM-1 & BM-2

Sludge disposal to

Sundry board

manufactures

SediCell

Collection

Tank

Aeration

Tank-1

Fixed Surface Aerators

(6x22kw)

Overflow

Mechanical

Dewatering Device

(MDD)

Belt Press

Overflow Primary

Clarifier

Chemical Fiber

Clarifier Biological Sludge

Clarifier

Secondary

Clarifier-1

Tertiary

Clarifier

Overflow

RAS

Proposed ETP Scheme (1200 m3/day) for BM-3

New

SediCell

New

Decanter

New

Primary

Clarifier-1

New

Primary

Clarifier-2

Aeration

Tank-2

Fixed Surface

Aerators

(2x22kw)

Secondary

Clarifier-2

MGF

For Irrigation

RAS

New

Treated

water

Collection

Tank

Treated

water

Collection

Tank

To Existing

Biological Sludge

Clarifier

For

Recycle

in the

Plant

For Irrigation

For Recycle in the

Plant

Annexure-5

Groundwater withdrawal Permission

Annexure-6

Bhavani River Water Withdrawl permission for 500m3/day

Annexure-7

Bhavani River Water Withdrawal Permission for 1500m3/day

Annexure-8

Proposed ToR

Proposed ToR

5(I):Standard Terms Of Reference For Conducting Environment Impact Assessment

Study For Pulp & Paper Industry Excluding Manufacturing Of Paper From Waste

Paper And Manufacture Of Paper From Ready Pulp With Out Bleaching And

Information To Be Included In EIA/EMP Report.

1. Executive Summary

2. Introduction

i. Details of the EIA Consultant including NABET accreditation

ii. Information about the project proponent iii. Importance and benefits of

the project

3. Project Description

i. Cost of project and time of completion.

ii. Products with capacities for the proposed project

iii. List of raw materials required and their source along with mode of

transportation.

iv. Other chemicals and materials required with quantities and storage

capacities.

v. Details of Emission, effluents, hazardous waste generation and their

management.

vi. Requirement of water, power, with source of supply, status of approval,

water balance diagram, man-power requirement (regular and contract)

vii. Process description along with major equipments and machineries,

process flow sheet (quantative) from raw material to products to be

provided.

viii. Hazard identification and details of proposed safety systems.

4. Site Details

I. Location of the project site covering village, Taluka/Tehsil, District

and State, Justification for selecting the site, whether other sites were

considered.

II. A toposheet of the study area of radius of 10km and site location on

1:50,000/1:25,000 scale on an A3/A2 sheet. (including all eco-

sensitive areas and environmentally sensitive places)

III. Details w.r.t. option analysis for selection of site iv. Co-ordinates (lat-

long) of all four corners of the site. v. Google map-Earth downloaded

of the project site.

IV. Layout maps indicating existing unit as well as proposed unit

indicating storage area, plant area, greenbelt area, utilities etc. If

located within an Industrial area/Estate/Complex, layout of

Industrial Area indicating location of unit within the Industrial

area/Estate.

V. Photographs of the proposed and existing (if applicable) plant site. If

existing, show photographs of plantation/greenbelt, in particular.

VI. Landuse break-up of total land of the project site (identified and

acquired), government/ private - agricultural, forest, wasteland, water

bodies, settlements, etc shall be included. (not required for industrial

area)

VII. A list of major industries with name and type within study area (10km

radius) shall be incorporated. Land use details of the study area

VIII. Geological features and Geo-hydrological status of the study area

shall be included.

IX. Status of acquisition of land. If acquisition is not complete, stage of

the acquisition process and expected time of complete possession of

the land.

5. Environmental Status

i. Determination of atmospheric inversion level at the project site and

site-specific micrometeorological data using temperature, relative

humidity, hourly wind speed and direction and rainfall.

ii. AAQ data (except monsoon) at 8 locations for PM10, PM2.5, SO2, NOX,

CO and other parameters relevant to the project shall be collected.

The monitoring stations shall be based CPCB guidelines and take into

account the pre-dominant wind direction, population zone and

sensitive receptors including reserved forests.

iii. Raw data of all AAQ measurement for 12 weeks of all stations as per

frequency given in the NAQQM Notification of Nov. 2009 along with -

min., max., average and 98% values for each of the AAQ parameters

from data of all AAQ stations should be provided as an annexure to

the EIA Report.

iv. Surface water quality of nearby River (100m upstream and

downstream of discharge point) and other surface drains at eight

locations as per CPCB/MoEF & CC guidelines.

v. Ground water monitoring at minimum at 8 locations shall be

included.

vi. Noise levels monitoring at 8 locations within the study area.

vii. Soil Characteristic as per CPCB guidelines.

viii. Traffic study of the area, type of vehicles, frequency of vehicles for

transportation of materials, additional traffic due to proposed project,

parking arrangement etc.

ix. Detailed description of flora and fauna (terrestrial and aquatic)

existing in the study area shall be given with special reference to rare,

endemic and endangered species. If Schedule- 203 STANDARD

TERMS OF REFERENCE (TOR) FOR EIA/EMP REPORT FOR

PROJECTS/ACTIVITIES REQUIRING ENVIRONMENT CLEARANCE I

fauna are found within the study area, a Wildlife Conservation Plan

shall be prepared and furnished.

x. Socio-economic status of the study area.

6. Impact and Environment Management Plan

i. Assessment of ground level concentration of pollutants from the stack

emission based on site-specific meteorological features. In case the

project is located on a hilly terrain, the AQIP Modelling shall be done

using inputs of the specific terrain characteristics for determining the

potential impacts of the project on the AAQ. Cumulative impact of all

sources of emissions (including transportation) on the AAQ of the area

shall be assessed. Details of the model used and the input data used

for modelling shall also be provided. The air quality contours shall be

plotted on a location map showing the location of project site,

habitation nearby, sensitive receptors, if any.

ii. A note on treatment of wastewater from different plant operations,

extent recycled and reused for different purposes shall be included.

Complete scheme of effluent treatment. Characteristics of untreated

and treated effluent to meet the prescribed standards of discharge

under E(P) Rules.

iii. Details of hazardous waste generation and their storage, utilization

and management. Copies of MOU regarding utilization of solid and

hazardous waste in cement plant shall also be included. EMP shall

include the concept of waste-minimization, recycle/reuse/recover

techniques, Energy conservation, and natural resource conservation.

iv. Proper utilization of fly ash shall be ensured as per Fly Ash

Notification, 2009. A detailed plan of action shall be provided.

v. Action plan for the green belt development plan in 33 % area i.e. land

with not less than 1,500 trees per ha. Giving details of species, width

of plantation, planning schedule etc. shall be included. The green belt

shall be around the project boundary and a scheme for greening of

the roads used for the project shall also be incorporated.

vi. Action plan for rainwater harvesting measures at plant site shall be

submitted to harvest rainwater from the roof tops and storm water

drains to recharge the ground water and also to use for the various

activities at the project site to conserve fresh water and reduce the

water requirement from other sources.`

vii. Total capital cost and recurring cost/annum for environmental

pollution control measures shall be included.

viii. Action plan for post-project environmental monitoring shall be

submitted.

ix. Onsite and Offsite Disaster (natural and Man-made) Preparedness

and Emergency Management Plan including Risk Assessment and

damage control. Disaster management plan should be linked with

District Disaster Management Plan.

7. Occupational Health

i. Plan and fund allocation to ensure the occupational health & safety of

all contract and casual workers.

form-1 -...

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