forecast to be the first choice of our customerforecast:to be the first choice of our customer...
TRANSCRIPT
Forecast:To be the first choice of our customer
Marketing Theory: Renovation, Quality, Service
Managing Philosophy
Character:To be a good person before doing a good job
Consciousness: To restrict on yourself before restricting on others
Cultivation: To educate and train someone before asking him to work for you
Mission:To be the leadership of the fluoride industry in the world, never stop
creating for achieving the quality life of humankind.
Beijing Zhejiang Yongtai
Electronic Research Center
Zhejiang Yongtai Technology Co., LtdHeadquarters, fluoride intermediate, Advanced pharmaceutical intermediate, Agrochemical intermediate, Mono liquid crystal and intermediate
Zhejiang New SiteAdvanced intermediateGMP standard
Binhai Yongtai Pharmaceutical and Chemcial Co., Ltd.Subsidiary company, fluoride intermediate, big scale of pharmaceutical intermediate and agrochemical intermediate
Joint Laboratory of Zhejiang University
Joint Laboratory of Zhejiang University of Technology
Zhejiang Yongtai Research Center
Overview
Yongtai was founded as a 100% private company in 1999 by Mr. He Renbao and Mrs. Wang Yingmei.
Focus on fluoro-aromatic chemistry for pharmaceutical,agrochemical and liquid crystal intermediates
From USD90,000.00 , the registered capital reachedUSD36.5 million.
4 main manufacturing sites in Zhejiang, Jiangsu and Shangdong which covers an area of 7.1 million Sq feet (650,000 Sq meters).
Around 1200 employees, college level 20%. 750 Operators
On 22nd, Dec, 2009, Yongtai became a public company in Shenzhen Stock Exchange. Code 002326.
Holding 26% shares of Jiangxi Fuxiang Pharmaceutical Co., Ltd In 2010 which produce antibiotic API.
The company start to integrate from the starting raw materials to end products. In 2011, Yongtai bought the CaF2 mine in Hainan Province.
Zhejiang Headquarters
Zhejiang Headquarters
Overview
Organization Chart
Zhejiang SiteTotal 40,000 m2, Chemical plant for intermediateEmployee: 500
1 Purification plant , 9 synthesis plants
Total Reaction Volume: 400 m3
Two distillation plants and total 53 columns (Theoretical plates from 40-100)
Film evaporator, Fix bed Reactor
Low temperature -90 ℃
High temperature + 330 ℃.
Reaction pressure: 60bars (6.0 MPa)
Plant 1- Zhejiang Site
Plant 2- Zhejiang New Site
Total 120,000Sqm and investment is USD100Million
GMP starting raw material and Advanced intermediateEmployee: 280
8 Synthesis plants100,000 class Clean Room for refining-drying-packing2 Pilot plants1 Hydrogenation plants
Reaction Volume: 705 m3 at presentTotal will be 1500 m3 after installation completing
Hydrogenation Capacity: 3000L*4, SS(6.0MPa )200L* 1, SS (1.0MPa)
Low temperature -90 ℃High temperature + 250 ℃.
Reaction pressure: 6.0MPa
Plant 3- Jiangsu SiteTotal 90,000M2 , Chemical plant Employee: 380
Total Reaction Volume: 700 m3
High efficient continuous fractionalColumn (Theoretical plates 300)
Nitration : 10000mt/annual
Friedel-Crafts reaction capacity : 3000mt /annual
Grignard and Suzuki-coupling: 200mt/annual
50 skilled and innovative chemists and researchers in labs for new products R&D and process optimization.
Joint labs in Zhejiang University of Technology and Zhejiang University for new technology cooperation
Beijing Kedi Yongcheng Techology Co., Ltd, research liquid crystal material and other electronic material.
Headquarters’ Research center, provincial High-New technical research center. Focus on aromatic fluoride intermediate R&D and industrialization transfer team for lab production to commercial scale.
Licensed Scifinder, Reaxy are available for R&D
Multi purpose pilot plant from 20liters to 1000liters by stainless steel and glass lining reactors. It can provide the service from kg to hundreds kg.
Custom synthesis ability by undertaking multi step chemistry involving alarge variety of reaction.
R&D Status
DQCGC-MS, Agilent 7890A+5975CLC-MS, Agilent 1260+6120ICP-MS, Agilent 7700X,IR, Shimadzu, Affinity-1,Polar meter, Rudolph AOTOPOL VDSC, waters Q20Parallel reaction system, H.E.LStability study, 3MHS-GC, GC, HPLC
Safety evaluationChemical Stability screeningThermal Screening Unit, H.E.L, TS”Accelerating Rate Calorimeter, H.E.L., PHiTEC
Process Control & Scale up dataSIMULAR Reaction Calorimeter, H.E.L
R&D Instrument R&D Patents & Awards
Authorized Patent 9
Application Patent 20
Significant Technology Achievement Transfer Project of Ministry of Industry & Information Technology of PRC
1
TFT Transformation of Industrialization project of National Development & Reform Commission
1
National Torch Plan 3
Provincial Significant Technology Project 2
1st Prize of Petroleum & Chemical Industry Association 1
Provincial Technology Prize 3
Reaction Type (Example)
Fluorination Halogen exchange, Schiemann reaction,
Halogenation Bromination, Chlorination
Photo-Chlorination/Bromination Chlorination/Bromination on aliphatic side-chain
Diazotization Sandmeyer Reaction, Gattermann Diazonium Salt Substitution reaction, Diazonium salt Hydrolysis
Organometallic Grignard, n-BuLi
Coupling Reaction Suzuki Coupling
Wittig Alkene
Acylation Friedel-Crafts
Ammonolysis Amino substitution
Alkylation C, O & N alkylation
Reduction Catalytic Hydrogenation, Metal Hydride
Nitration Aromatic Compounds
Esterification Phenols & carboxylic acid esters
R&D Reaction Type
Custom Synthesis Workflow
Customer enquiry
Secrecy agreement
Feasibility study (7~10days)
Time schedule to customer
Process evaluation (30~60days in YT)
Bench scale Trials (30~60days in YT )
Quality validation (30 days in Customer)
Pilot scale Trials (60~90days in YT)
Evaluation of cost estimation
Customer approval(30~60days in Customer)
Facility expansion to commercial size (3~6 months)
Staff and Quality system training
Manufacturing & Supply
R&D Custom Synthesis Procedure
Intellectual Protection
Establish project team including R&D, DQC, Pilot Plant, Equipment, EHS
Use code for project and key raw material
Split big project to different teams
Report only to project manager
Sign confidential agreement with each employee
R&D Custom Synthesis Procedure
Cooperation Type
Technical package Transfer
Synthesis Route Scaling up Development
Synthesis Route Design
Quality Study
Process design in Commercial
Project management
Establish project team & project manager with dedicated R&D, DQC, Q&A, Raw material scouring, Engineering, Pilot scaling up, EHS.
Establish milestone schedule
Weekly report to project manager or update to the customer
Quality study following each step, establish test method & IPC
Safety study following each step
Lab report evaluation by R&D, Engineering, Q&A, EHS, Sales and Financing before pilot
Pilot report with yield, quality, deviation, change, summarize for commercialization
HAZOP by EHS for commercial facility
ISO9001
GMP (ICH Q7)
QA 15 members and QC 42 members
Quality System
GMP System
Facility & Equipment System
Production System
Material System
Quality Control System
Quality System
Packing & labeling System
Achieved ISO14001 in 2005
Achieved OHSAS18001 in 2009, Sep.
E.H.S
Environmental protectionHealth protectionWork and process safety (HAZOP)Meet national and international EHS regulationsOperate as a responsible corporate citizenProduct stewardship safetyEmergency managementTransportation safetyContinuous improvement
We are focusing on
Business / Turnover
The turnover increased over 10 times in 8 years from 2000.In 2005, Jiangsu site put into production.In 2007, increased capacity of pharmaceutical intermediate in Jiangsu siteIn 2011, the new Zhejiang new site put into production.Custom Synthesis Business 30%
0
20
40
60
80
100
120
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
Million USD
Business / Products ApplicationApplication in 2011
Pharmaceutical61%
Agrochemical27%
LCD11%
MaterialsChemical
1%
Pharmaceutical Agrochemical LCD Materials Chemical
Business / Market
Welcome To YongtaiAn Idea of Solution
Welcome To YongtaiAn Idea of Solution