for units with process heaters & no burners

M-101-31-21

For Units withProcess Heaters &

no Burners

E. D. ETNYRE & CO. 1333 S. Daysville Road, Oregon, Illinois 61061Phone: 815-732-2116 or 800-995-2116 • Fax: 800-521-1107 • www.etnyre.com

M-101-31-21

For Units with Process Heaters & no BurnersPARTS MANUAL

HOW TO ORDER PARTSTo assure prompt delivery when ordering parts, please furnish the following information: 1) Complete name and address of consignee. 2) Method of shipment preferred. 3) Is shipment to be prepaid or collect? 4) Serial numbers of units to which parts apply. 5) Complete part numbers and descriptions. 6) Any special instructions.

Specify unit serial number when ordering parts!WARRANTY

E. D. Etnyre & Co. warrants to the original Purchaser, its new product to be free from defects in material and workmanship for a period of twelve (12) months after date of delivery to original Purchaser. The obligation of the Company is limited to repairing or replacing any defective part returned to the Company and will not be responsible for consequential damages or any further loss by reason of such defect.The company excludes all implied warranties of merchantability and fitness for a particular purpose. There are no warranties, express or implied, which extend beyond the description of the goods contained in this contract.This warranty does not obligate the Company to bear the cost of machine transportation in connection with the replacement or repair of defective parts, nor does it guarantee repair or replacement of any parts on which unauthorized repairs or alterations have been made or for components not manu-factured by the Company except to the extent of the warranty given by the original Manufacturer.

This warranty does not apply to: (1) Normal start-up services, normal maintenance services or adjustments usually performed by the selling dealer, factory service representative or customer personnel. (2) Any product manufactured by E. D. Etnyre & Co. purchased or subjected to rental use. (3) Any product or part thereof which shows improper operation, improper maintenance, abuse, neglect,damageormodificationaftershipmentfromfactory. (4) Any product or part thereof damaged or lost in shipment. Inspection for damage should be made before acceptance or signing any delivery documents releasing responsibility of the delivering carrier.This warranty and foregoing obligations are in lieu of all other obligations and liabilities including negligence and all warranties of merchantability or otherwise, express or implied in fact or by law.

E. D. ETNYRE & CO., Oregon, Illinois 61061-97781333 South Daysville Road Phone: 800-995-2116 Fax: 800-521-1107

[email protected]

RR

Power Cable Routing

Curbside

Roadside

CA

BLE

RO

UTI

NG

2 Specify Unit Serial No., Part No., & Part Description

Heater Cable Routing

Roadside

Roadside,Towards Rear

Rear

CA

BLE

RO

UTI

NG

3Specify Unit Serial No., Part No., & Part Description

Heater Kit Operation & Maintenance

OPERATION1) Before plugging in power assure main disconnect switch is turned off. Before unplugging power also assure main disconnect is turned off.

2) Turn main disconnect on.

3) Push the red high limit reset pushbutton to pull in the contactor and provide load power.

4) The indicating temperature control (in enclosure door) should be set to desired process temperature by pressing up/down arrows and then pressing enter (half circle) key (factory set to 125° F).

5) The high limit control (process temperature sensing) in the panel, mounted on the back panel under the main controller to the left side, senses process temperature and will disconnect power to the heaters if over temperature occurs. Setpoint should be approximately 20° F to 25° F above process temperature. When the temperature returns to below the high limit setpoint the power will return to the heating circuit allowing the heaters to come on but the red high limit reset pushbutton will be illuminated until manually reset (indicating that there was a high limit occurrence). The cause of the malfunction should be investigated at once. Possible reasons are: • Thermocouple failure on the main temperature controller (indicated by “no” in the upper display of the controller). • “Over Ranging” of the main temperature controller (indicated by “over” in upper display). • Temperature controller setting higher then Hi-Limit controller setting. • Main temperature controller out of calibration. • Hi-Limit controller out of calibration. • Heater magnetic contactor locked in closed position because of “welded” contacts or mechanical binding.

MAINTENANCE1) Periodically check all wiring connections to insure they are tight and free of oxidation.

2) Periodically check contacts on the contactors for wear and replace contactor if worn.

3) Tank should be cleaned at regular intervals.

4) Be sure to see that tank has adequate insulation. Insulation tends to break down in time thus costing dollarsinlostefficiency.

OPE

RAT

ION


1 6500396 1 Heater Kit-12KW/240V, 1 Phase2 6705141 1 Plug-Process Heat, 240V, 1 Phase3 6705216 25’ Cable-6/3 Type-SOOW, 55 Amp

4 3384027 1 Bracket Asm, Bolster Mount, Control Box5 6705178 AR Thermocouple Wire

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1

3

2

4

5

Heater Kit

REP

AIR

PA

RTS


1 6705140 1 Generator-Hyd Drive, 14KW, 1 Phase2 6603257 1 Flow Valve3 6603789 1 On/Off Valve4 3383559 1 Angle Asm-Bar Box Mounting, LH5 3383555 1 Angle Asm-Bar Box Mounting, RH


1

2

3

5, 6, 7, 8

9

4, 6, 7, 8

Generator

6 3360726 4 Bolt-Hook Bit, Truck Frame, 0.625”7 9413948 4 Nut-Hex, Lock, 0.62”NC, EA, GrA, PD8 9422850 4 Washer-Flat, 0.62A (0.70” x 1.31”, HN)9 S352702 1 Cooler-Hyd Oil w/ Fan, 12VDCaa

REP

AIR

PA

RTS


REP

AIR

PA

RTS

1 7051635 2 Heating Element2 6705177 1 Thermocouple Head


Rear

3 3370234 1 Thermocouple-DC5000

2 3

1


Heater Box Schematic & Components

,

SCH

EMAT

ICS


1 6705090 1 Mount 6705089 1 Relay2 6705085 1 Disconnect Switch3 6705225 1 Temperature Limit Controller4 6705226 1 Fuse-35Amp, 480VAC or Less5 6705111 1 Terminal Switch6 6705227 1 Contactor


Heater Box Schematic & Components

7 6705087 1 Transformer a 6705234 2 Fuse-500MA, 600VAC b 6705235 1 Fuse-500MA, 250VAC 8 6705084 1 Reset Button9 6705081 1 Temperature Controller

10 6705086 1 Disconnect Handle (Note: Shaft Needs To Be Cut Down Per Instructions Provided With Component)

SCH

EMAT

ICS

a a b


for units with process heaters & no burners

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