for the textile industry perfection in automation · 2011-12-30 · perfection in automation for...
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Perfection in Automationwww.br-automation.com
Argentina • Australia • Austria • Belarus • Belgium • Brazil • Bulgaria • Canada • Chile • China • Croatia • Cyprus • Czech Republic Denmark • Egypt • Emirates • Finland • France • Germany • Greece • Hungary • India • Indonesia • Ireland • Israel • Italy • Japan Korea • Kyrgyzstan • Malaysia • Mexico • The Netherlands • Norway • Pakistan • Poland • Portugal • Romania • Russia • Singapore Slovakia • Slovenia • South Africa • Spain • Sweden • Switzerland • Taiwan • Thailand • Turkey • Ukraine • United Kingdom • USA
Perfection in Automationfor the textile industry
Perfect textile production
COMPANY HEADQUARTERS
Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. B&R Strasse 1 5142 Eggelsberg AustriaTel.: +43 (0) 77 48 / 65 86 - 0 Fax: +43 (0) 77 48 / 65 86 - [email protected]
120 offices in more than 50 countries - www.br-automation.com/contact
MM
-E00
633.
435
© 2
006
by B
&R.
All
right
s re
serv
ed.
All
trade
mar
ks p
rese
nted
are
the
prop
erty
of t
heir
resp
ectiv
e co
mpa
ny. W
e re
serv
e th
e rig
ht to
mak
e te
chni
cal c
hang
es.
Spooling & threading
Printing
Man-made fiber processing
Knitting
Washing
Fiber preparation
Weaving
Weaving preparation
Spinning
Stretching
Perfection in Automationwww.br-automation.com
Argentina • Australia • Austria • Belarus • Belgium • Brazil • Bulgaria • Canada • Chile • China • Croatia • Cyprus • Czech Republic Denmark • Egypt • Emirates • Finland • France • Germany • Greece • Hungary • India • Indonesia • Ireland • Israel • Italy • Japan Korea • Kyrgyzstan • Malaysia • Mexico • The Netherlands • Norway • Pakistan • Poland • Portugal • Romania • Russia • Singapore Slovakia • Slovenia • South Africa • Spain • Sweden • Switzerland • Taiwan • Thailand • Turkey • Ukraine • United Kingdom • USA
Perfection in Automationfor the textile industry
Perfect textile production
COMPANY HEADQUARTERS
Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. B&R Strasse 1 5142 Eggelsberg AustriaTel.: +43 (0) 77 48 / 65 86 - 0 Fax: +43 (0) 77 48 / 65 86 - [email protected]
120 offices in more than 50 countries - www.br-automation.com/contact
MM
-E00
633.
435
© 2
006
by B
&R.
All
right
s re
serv
ed.
All
trade
mar
ks p
rese
nted
are
the
prop
erty
of t
heir
resp
ectiv
e co
mpa
ny. W
e re
serv
e th
e rig
ht to
mak
e te
chni
cal c
hang
es.
Spooling & threading
Printing
Man-made fiber processing
Knitting
Washing
Fiber preparation
Weaving
Weaving preparation
Spinning
Stretching
Perfection in Automationwww.br-automation.com
Argentina • Australia • Austria • Belarus • Belgium • Brazil • Bulgaria • Canada • Chile • China • Croatia • Cyprus • Czech Republic Denmark • Egypt • Emirates • Finland • France • Germany • Greece • Hungary • India • Indonesia • Ireland • Israel • Italy • Japan Korea • Kyrgyzstan • Malaysia • Mexico • The Netherlands • Norway • Pakistan • Poland • Portugal • Romania • Russia • Singapore Slovakia • Slovenia • South Africa • Spain • Sweden • Switzerland • Taiwan • Thailand • Turkey • Ukraine • United Kingdom • USA
Perfection in Automationfor the textile industry
Perfect textile production
COMPANY HEADQUARTERS
Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. B&R Strasse 1 5142 Eggelsberg AustriaTel.: +43 (0) 77 48 / 65 86 - 0 Fax: +43 (0) 77 48 / 65 86 - [email protected]
120 offices in more than 50 countries - www.br-automation.com/contact
MM
-E00
633.
435
© 2
006
by B
&R.
All
right
s re
serv
ed.
All
trade
mar
ks p
rese
nted
are
the
prop
erty
of t
heir
resp
ectiv
e co
mpa
ny. W
e re
serv
e th
e rig
ht to
mak
e te
chni
cal c
hang
es.
Spooling & threading
Printing
Man-made fiber processing
Knitting
Washing
Fiber preparation
Weaving
Weaving preparation
Spinning
Stretching
Perfection in Automation for the textile industry
Trend-setter in textile machine manufacturingB&R has many years of experience in the automation of textile machines. Many well known machine manufacturers place their trust in the innovative strength of B&R products, and in doing so have increased their technological competitive advantage in their respective markets. B&R provides integrated automation solutions for all types of textile machines, and is therefore the ideal partner for those seeking a total solution.
SafetyETHERNET Powerlink Safety is a safety concept that replaces the traditional safety wiring with intelligent electronics. The fastest safety circuit response times, combined with the highest flexibility in the automation architecture design, make compact machine and line constructions possible. These can be implemented easily, with absolute freedom in design, and with a level of safety that cannot be topped.
Increased machine efficiencyThe ACOPOSmulti drive family, developed especially for multi-axis operation, brings together a whole range of advantages for textile machine manufacturing. In particular, the devices can be equipped with various cooling systems, which means that they can be cooled optimally no matter how or where they are installed - even in the toughest environments. Because the servo drives are extremely compact, they can be installed in smaller switching cabinets.
Lasting valueAs a partner of many machine manufacturers, B&R is well aware of the importance of long-term product availability for our customers. Through careful analysis and selection of all components used, B&R ensures that all products meet the highest standards for technical quality, reliability, and long-term availability. The scalability and compatibility of the hardware provide the foundation for reusability.
Total cost of ownershipSystem decisions are being made more and more with the total cost in mind. B&R supports their customers by ensuring a high degree of availability, uniform operation, a modular device structure, total system compatibility, and a worldwide support network. A partnership that pays off.
Open and flexible architectureB&R systems are open for standard communication interfaces, both at the machine and the ERP level. The same PLC software can be used in any and all devices. Only the communication medium and the protocol must be configured. Dynamic I/O configurations allow the same software to be used for different hardware topologies. The result is a cost-efficient and highly flexible solution.
24 hours a day / 7 days a weekThe machine and system manufacturing industry demands availability 24/7. As a highly-qualified international partner, B&R offers intuitive diagnostics functions, remote diagnostics, open interfaces, and worldwide availability of all automation components. These factors ensure unobstructed production without unnecessary delay times.
Networked production linesJust like in sports, integrated production lines rely on the effort of the entire team. As a solution provider, B&R has the technology to optimize your whole system. Real-time industrial Ethernet is the foundation for synchronized interactions between individual sub-processes.
Combing■Maximum nipping speed [nips/min -1]
■Optimized comb movement
■Precise gripper control
Weaving■ Highest level of filling insertion
performance
■ Configurable drum sequencers
for relay nozzles
■ Simple integration of
auxiliary devices
Printing■Highest level of synchronization
performance
■Highly precise angular resolution
■Flexible grouping of printing units
Ironing & Folding■Flexible sequence control system
■Tension control
■Highly precise temperature control
■Flexible product size
Textile finishing■Optimal straightening with integrated
Pattern Control System
■Dyeing and coating
■Integrated tension control
Nonwovens production■Geotextile systems
■Needle punching machines
■Spun-bonded web systems
■Stretching units
■Cutting machines
■Winding machines
Washing, dyeing, bleaching■Flexible wash program
■Material flow monitoring with
barcode reader
■Configuration of machinery
■Central monitoring of machine stations
Extruding■Control of screw drive
■Start-up profile
■Melt pressure control
■Configurable zone assignment
■Synchronization of the total system
■Configuration of the subsequent devices
Fiber preparation■Control of entire line:
Opening, cleaning, mixing, carding
■Intelligent networking
of machinery
■Modular machinery concept
Weaving & Braiding■Warp and weft thread monitoring
■2D and 3D braided fabric
■Variable profiles of braided groups
■Short preparation times
Stretching
■Fast measurements of scanning disk
■IntegratedFFT analysis
■Controlled yarn uniformity
■Automatic can changer
Knitting■Simple integration of pattern data
■Many knitting pattern variations
■Electronic needle selection
■Short set-up procedure
Winding■Precise tension control
■Highest level of synchronization
performance
■Variable winding patterns
■Networked spooling stations
■Highest winding speeds
Spinning■High precision movement of ringbank
■Automatic broken thread repair
■Automatic coil change and transport
Perfection in Automation for the textile industry
Trend-setter in textile machine manufacturingB&R has many years of experience in the automation of textile machines. Many well known machine manufacturers place their trust in the innovative strength of B&R products, and in doing so have increased their technological competitive advantage in their respective markets. B&R provides integrated automation solutions for all types of textile machines, and is therefore the ideal partner for those seeking a total solution.
SafetyETHERNET Powerlink Safety is a safety concept that replaces the traditional safety wiring with intelligent electronics. The fastest safety circuit response times, combined with the highest flexibility in the automation architecture design, make compact machine and line constructions possible. These can be implemented easily, with absolute freedom in design, and with a level of safety that cannot be topped.
Increased machine efficiencyThe ACOPOSmulti drive family, developed especially for multi-axis operation, brings together a whole range of advantages for textile machine manufacturing. In particular, the devices can be equipped with various cooling systems, which means that they can be cooled optimally no matter how or where they are installed - even in the toughest environments. Because the servo drives are extremely compact, they can be installed in smaller switching cabinets.
Lasting valueAs a partner of many machine manufacturers, B&R is well aware of the importance of long-term product availability for our customers. Through careful analysis and selection of all components used, B&R ensures that all products meet the highest standards for technical quality, reliability, and long-term availability. The scalability and compatibility of the hardware provide the foundation for reusability.
Total cost of ownershipSystem decisions are being made more and more with the total cost in mind. B&R supports their customers by ensuring a high degree of availability, uniform operation, a modular device structure, total system compatibility, and a worldwide support network. A partnership that pays off.
Open and flexible architectureB&R systems are open for standard communication interfaces, both at the machine and the ERP level. The same PLC software can be used in any and all devices. Only the communication medium and the protocol must be configured. Dynamic I/O configurations allow the same software to be used for different hardware topologies. The result is a cost-efficient and highly flexible solution.
24 hours a day / 7 days a weekThe machine and system manufacturing industry demands availability 24/7. As a highly-qualified international partner, B&R offers intuitive diagnostics functions, remote diagnostics, open interfaces, and worldwide availability of all automation components. These factors ensure unobstructed production without unnecessary delay times.
Networked production linesJust like in sports, integrated production lines rely on the effort of the entire team. As a solution provider, B&R has the technology to optimize your whole system. Real-time industrial Ethernet is the foundation for synchronized interactions between individual sub-processes.
Combing■Maximum nipping speed [nips/min -1]
■Optimized comb movement
■Precise gripper control
Weaving■ Highest level of filling insertion
performance
■ Configurable drum sequencers
for relay nozzles
■ Simple integration of
auxiliary devices
Printing■Highest level of synchronization
performance
■Highly precise angular resolution
■Flexible grouping of printing units
Ironing & Folding■Flexible sequence control system
■Tension control
■Highly precise temperature control
■Flexible product size
Textile finishing■Optimal straightening with integrated
Pattern Control System
■Dyeing and coating
■Integrated tension control
Nonwovens production■Geotextile systems
■Needle punching machines
■Spun-bonded web systems
■Stretching units
■Cutting machines
■Winding machines
Washing, dyeing, bleaching■Flexible wash program
■Material flow monitoring with
barcode reader
■Configuration of machinery
■Central monitoring of machine stations
Extruding■Control of screw drive
■Start-up profile
■Melt pressure control
■Configurable zone assignment
■Synchronization of the total system
■Configuration of the subsequent devices
Fiber preparation■Control of entire line:
Opening, cleaning, mixing, carding
■Intelligent networking
of machinery
■Modular machinery concept
Weaving & Braiding■Warp and weft thread monitoring
■2D and 3D braided fabric
■Variable profiles of braided groups
■Short preparation times
Stretching
■Fast measurements of scanning disk
■IntegratedFFT analysis
■Controlled yarn uniformity
■Automatic can changer
Knitting■Simple integration of pattern data
■Many knitting pattern variations
■Electronic needle selection
■Short set-up procedure
Winding■Precise tension control
■Highest level of synchronization
performance
■Variable winding patterns
■Networked spooling stations
■Highest winding speeds
Spinning■High precision movement of ringbank
■Automatic broken thread repair
■Automatic coil change and transport
Perfection in Automation for the textile industry
Trend-setter in textile machine manufacturingB&R has many years of experience in the automation of textile machines. Many well known machine manufacturers place their trust in the innovative strength of B&R products, and in doing so have increased their technological competitive advantage in their respective markets. B&R provides integrated automation solutions for all types of textile machines, and is therefore the ideal partner for those seeking a total solution.
SafetyETHERNET Powerlink Safety is a safety concept that replaces the traditional safety wiring with intelligent electronics. The fastest safety circuit response times, combined with the highest flexibility in the automation architecture design, make compact machine and line constructions possible. These can be implemented easily, with absolute freedom in design, and with a level of safety that cannot be topped.
Increased machine efficiencyThe ACOPOSmulti drive family, developed especially for multi-axis operation, brings together a whole range of advantages for textile machine manufacturing. In particular, the devices can be equipped with various cooling systems, which means that they can be cooled optimally no matter how or where they are installed - even in the toughest environments. Because the servo drives are extremely compact, they can be installed in smaller switching cabinets.
Lasting valueAs a partner of many machine manufacturers, B&R is well aware of the importance of long-term product availability for our customers. Through careful analysis and selection of all components used, B&R ensures that all products meet the highest standards for technical quality, reliability, and long-term availability. The scalability and compatibility of the hardware provide the foundation for reusability.
Total cost of ownershipSystem decisions are being made more and more with the total cost in mind. B&R supports their customers by ensuring a high degree of availability, uniform operation, a modular device structure, total system compatibility, and a worldwide support network. A partnership that pays off.
Open and flexible architectureB&R systems are open for standard communication interfaces, both at the machine and the ERP level. The same PLC software can be used in any and all devices. Only the communication medium and the protocol must be configured. Dynamic I/O configurations allow the same software to be used for different hardware topologies. The result is a cost-efficient and highly flexible solution.
24 hours a day / 7 days a weekThe machine and system manufacturing industry demands availability 24/7. As a highly-qualified international partner, B&R offers intuitive diagnostics functions, remote diagnostics, open interfaces, and worldwide availability of all automation components. These factors ensure unobstructed production without unnecessary delay times.
Networked production linesJust like in sports, integrated production lines rely on the effort of the entire team. As a solution provider, B&R has the technology to optimize your whole system. Real-time industrial Ethernet is the foundation for synchronized interactions between individual sub-processes.
Combing■Maximum nipping speed [nips/min -1]
■Optimized comb movement
■Precise gripper control
Weaving■ Highest level of filling insertion
performance
■ Configurable drum sequencers
for relay nozzles
■ Simple integration of
auxiliary devices
Printing■Highest level of synchronization
performance
■Highly precise angular resolution
■Flexible grouping of printing units
Ironing & Folding■Flexible sequence control system
■Tension control
■Highly precise temperature control
■Flexible product size
Textile finishing■Optimal straightening with integrated
Pattern Control System
■Dyeing and coating
■Integrated tension control
Nonwovens production■Geotextile systems
■Needle punching machines
■Spun-bonded web systems
■Stretching units
■Cutting machines
■Winding machines
Washing, dyeing, bleaching■Flexible wash program
■Material flow monitoring with
barcode reader
■Configuration of machinery
■Central monitoring of machine stations
Extruding■Control of screw drive
■Start-up profile
■Melt pressure control
■Configurable zone assignment
■Synchronization of the total system
■Configuration of the subsequent devices
Fiber preparation■Control of entire line:
Opening, cleaning, mixing, carding
■Intelligent networking
of machinery
■Modular machinery concept
Weaving & Braiding■Warp and weft thread monitoring
■2D and 3D braided fabric
■Variable profiles of braided groups
■Short preparation times
Stretching
■Fast measurements of scanning disk
■IntegratedFFT analysis
■Controlled yarn uniformity
■Automatic can changer
Knitting■Simple integration of pattern data
■Many knitting pattern variations
■Electronic needle selection
■Short set-up procedure
Winding■Precise tension control
■Highest level of synchronization
performance
■Variable winding patterns
■Networked spooling stations
■Highest winding speeds
Spinning■High precision movement of ringbank
■Automatic broken thread repair
■Automatic coil change and transport
Perfection in Automation for the textile industry
Trend-setter in textile machine manufacturingB&R has many years of experience in the automation of textile machines. Many well known machine manufacturers place their trust in the innovative strength of B&R products, and in doing so have increased their technological competitive advantage in their respective markets. B&R provides integrated automation solutions for all types of textile machines, and is therefore the ideal partner for those seeking a total solution.
SafetyETHERNET Powerlink Safety is a safety concept that replaces the traditional safety wiring with intelligent electronics. The fastest safety circuit response times, combined with the highest flexibility in the automation architecture design, make compact machine and line constructions possible. These can be implemented easily, with absolute freedom in design, and with a level of safety that cannot be topped.
Increased machine efficiencyThe ACOPOSmulti drive family, developed especially for multi-axis operation, brings together a whole range of advantages for textile machine manufacturing. In particular, the devices can be equipped with various cooling systems, which means that they can be cooled optimally no matter how or where they are installed - even in the toughest environments. Because the servo drives are extremely compact, they can be installed in smaller switching cabinets.
Lasting valueAs a partner of many machine manufacturers, B&R is well aware of the importance of long-term product availability for our customers. Through careful analysis and selection of all components used, B&R ensures that all products meet the highest standards for technical quality, reliability, and long-term availability. The scalability and compatibility of the hardware provide the foundation for reusability.
Total cost of ownershipSystem decisions are being made more and more with the total cost in mind. B&R supports their customers by ensuring a high degree of availability, uniform operation, a modular device structure, total system compatibility, and a worldwide support network. A partnership that pays off.
Open and flexible architectureB&R systems are open for standard communication interfaces, both at the machine and the ERP level. The same PLC software can be used in any and all devices. Only the communication medium and the protocol must be configured. Dynamic I/O configurations allow the same software to be used for different hardware topologies. The result is a cost-efficient and highly flexible solution.
24 hours a day / 7 days a weekThe machine and system manufacturing industry demands availability 24/7. As a highly-qualified international partner, B&R offers intuitive diagnostics functions, remote diagnostics, open interfaces, and worldwide availability of all automation components. These factors ensure unobstructed production without unnecessary delay times.
Networked production linesJust like in sports, integrated production lines rely on the effort of the entire team. As a solution provider, B&R has the technology to optimize your whole system. Real-time industrial Ethernet is the foundation for synchronized interactions between individual sub-processes.
Combing■Maximum nipping speed [nips/min -1]
■Optimized comb movement
■Precise gripper control
Weaving■ Highest level of filling insertion
performance
■ Configurable drum sequencers
for relay nozzles
■ Simple integration of
auxiliary devices
Printing■Highest level of synchronization
performance
■Highly precise angular resolution
■Flexible grouping of printing units
Ironing & Folding■Flexible sequence control system
■Tension control
■Highly precise temperature control
■Flexible product size
Textile finishing■Optimal straightening with integrated
Pattern Control System
■Dyeing and coating
■Integrated tension control
Nonwovens production■Geotextile systems
■Needle punching machines
■Spun-bonded web systems
■Stretching units
■Cutting machines
■Winding machines
Washing, dyeing, bleaching■Flexible wash program
■Material flow monitoring with
barcode reader
■Configuration of machinery
■Central monitoring of machine stations
Extruding■Control of screw drive
■Start-up profile
■Melt pressure control
■Configurable zone assignment
■Synchronization of the total system
■Configuration of the subsequent devices
Fiber preparation■Control of entire line:
Opening, cleaning, mixing, carding
■Intelligent networking
of machinery
■Modular machinery concept
Weaving & Braiding■Warp and weft thread monitoring
■2D and 3D braided fabric
■Variable profiles of braided groups
■Short preparation times
Stretching
■Fast measurements of scanning disk
■IntegratedFFT analysis
■Controlled yarn uniformity
■Automatic can changer
Knitting■Simple integration of pattern data
■Many knitting pattern variations
■Electronic needle selection
■Short set-up procedure
Winding■Precise tension control
■Highest level of synchronization
performance
■Variable winding patterns
■Networked spooling stations
■Highest winding speeds
Spinning■High precision movement of ringbank
■Automatic broken thread repair
■Automatic coil change and transport
Perfection in Automationwww.br-automation.com
Argentina • Australia • Austria • Belarus • Belgium • Brazil • Bulgaria • Canada • Chile • China • Croatia • Cyprus • Czech Republic Denmark • Egypt • Emirates • Finland • France • Germany • Greece • Hungary • India • Indonesia • Ireland • Israel • Italy • Japan Korea • Kyrgyzstan • Malaysia • Mexico • The Netherlands • Norway • Pakistan • Poland • Portugal • Romania • Russia • Singapore Slovakia • Slovenia • South Africa • Spain • Sweden • Switzerland • Taiwan • Thailand • Turkey • Ukraine • United Kingdom • USA
Perfection in Automationfor the textile industry
Perfect textile production
COMPANY HEADQUARTERS
Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. B&R Strasse 1 5142 Eggelsberg AustriaTel.: +43 (0) 77 48 / 65 86 - 0 Fax: +43 (0) 77 48 / 65 86 - [email protected]
120 offices in more than 50 countries - www.br-automation.com/contact
MM
-E00
633.
435
© 2
006
by B
&R.
All
right
s re
serv
ed.
All
trade
mar
ks p
rese
nted
are
the
prop
erty
of t
heir
resp
ectiv
e co
mpa
ny. W
e re
serv
e th
e rig
ht to
mak
e te
chni
cal c
hang
es.
Spooling & threading
Printing
Man-made fiber processing
Knitting
Washing
Fiber preparation
Weaving
Weaving preparation
Spinning
Stretching