for sale - indassolindassol.com/projects/051/051-bro-110525.pdfabout the sale the carlsberg uk...

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FOR SALE Carlsberg UK Limited Brewery, Leeds, UK www.theedsgroup.com/carlsberg Working in association with: &

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Page 1: FOR SALE - Indassolindassol.com/projects/051/051-bro-110525.pdfAbout the Sale The Carlsberg UK Limited brewery is offered for sale either as a complete unit for relocation or as individual

FOR SALECarlsberg UK Limited Brewery, Leeds, UK

www.theedsgroup.com/carlsberg

Working in association

with:&

Page 2: FOR SALE - Indassolindassol.com/projects/051/051-bro-110525.pdfAbout the Sale The Carlsberg UK Limited brewery is offered for sale either as a complete unit for relocation or as individual

About the SaleThe Carlsberg UK Limited brewery is offered for sale either as a complete unit for relocation or as individual process streams or individual assets. The Brewery will remain in production until June 2011 giving interested parties an opportunity to inspect the plant in operation.

About the BreweryThe brewery is a modern well maintained facility, with a capacity of 3.2 million hectolitres (sales gravity). The brewhouse was renewed in 1988/89, and the brewery has undergone significant updates/ renewals since that date. The brewery benefits from process control based on Allen Bradley plcs and pcs. The process is controlled from one of 2 control rooms – the brewhouse control room controls the process from malt handling to yeast management and fermentation. The process control room handles the process from filtration through to bright beer.

FOR IMMEDIATE SALE • CARLSBERg UK LIMITED BREWERY LEEDS, UK • DPV’S • BREW STREAM 1 & 2 MALT STREAMS 1 & 2 • HOP HANDLINg PLANT • BREWHOUSE, DPV & RACKINg TANK CIP SETS

Brew Stream 1 & 2, each brewlength 890HlBriggs brewhouse installed in 1988, in very good order and well maintained. Each stream consisting of mashing-in vessel, lauter tun, wort boiler with an external heater, and Whirlpool. A pre-run tank was installed in 2003 to decrease the brew cycle to its current level.

Featured assets:• Brewhouse controls• (4) Girdlestone mash transfer pumps • (2) Briggs mashing in vessels • (2) Briggs lauter tuns• (2) Briggs wort boilers• (2) Briggs external heaters for wort boilers• Tuchenhagen wort routing manifold • (4) Girdlestone wort pumps • APV wort coolers 2006 • (2) Briggs whirlpools • (2) 1050Hl Moeschle pre run tanks 2003 • Anton Parr aeration and dilution controls • Tuchenhagen yeast handling valve manifold • (2) Verder sludge pumps • (2) Briggs Pondorffs for transferring spent grains to spent grains silo • (2) Briggs spent grains dump tanks • (2) Briggs steeles mixers • (4) Girdlestone wort recirculation/transfer pumps • (2) Apex process pumps 2003• (8) Girdlestone CIP scavenge pumps • Apex CIP scavenge pump 2003

DPV’s• (14) Holvrieka 1000-3600 Hl (100-360m3) DPV’s upto 2001• (18) Briggs 2000-3000 Hl (200-300m3) DPV’s• (6) 2000 Hl (200m3) DPV’s

Page 3: FOR SALE - Indassolindassol.com/projects/051/051-bro-110525.pdfAbout the Sale The Carlsberg UK Limited brewery is offered for sale either as a complete unit for relocation or as individual

Malt Streams 1 & 2, each 10 tonnes/hour

Each consisting of service hopper, malt screen, de-stoner, mill, weigher and grist case. Conveyors are available if required.

Infeed conveyors from vehicle offloading to silos, as well as the silos themselves are also available for purchase.

Featured assets:• (2) Briggs hoppers• (2) Buhler malt screens• (2) Buhler de-stoners• (2) Seeger malt mills• (2) TA Shore weighers• (2) Briggs grist cases• Briggs conveyors

Brewhouse CIP Set A 5 tank (all mounted on a single skid) 3 circuit CIP set manufactured by Briggs in

Featured assets:• HMD bulk acid dosing 2002• Three port CIP routing• Almatek Actec dosing• (2) Girdlestone caustic recirculation • Girdlestone acid recirculation • (3) Girdlestone brewhouse mains supply • (2) Alfa Laval CIP heat exchangers• 100Hl Briggs brewhouse CIP tanks

Hop Handling Plant A small 4 silos plant for storing hops and then automatically weighing them before blowing into the brewhouse copper, based on recipe based controls. Manufactured by TA Shore in 1988. Hops are stored in temperature controlled rooms and a small fridge plant is included as part of this process stream.

Featured assets:• Broome & Wade blower • T A Shore Ltd weigh hopper - on weigh cells• (4) T A Shore Ltd hop silos• (2) AirCo cooling towers• Copeland fridge compressor 2006• Trumeq fridge compressor

DPV CIP Set A 3 tank 2 circuit CIP set manufactured by T Musk in 1992. All mounted on a single skid, (2) 150Hl and (1) 50Hl tanks

Featured assets:• Hanovia final rinse UV steriliser• (4) Girdlestone CIP feed pumps• (6) Bran & Luebbe sterilant dosing pumps• (2) Girdlestone CIP recirculation pumps• Alfa Laval detergent heater• 150Hl T Musk detergent tank

Racking Tank CIP Set A 4 tank single circuit CIP set manufactured by Isoma in 1994. Separate tanks mounted on a single skid, (3) tanks 80Hl and (1) 50Hl.

Featured assets:• Chemical dosing pump• MDM CIP delivery pump• Chemical dosing pump• MDM caustic recirculation pump• 80Hl & 50Hl Isoma CIP tanks on skid

MALT STREAMS 1 & 2 • HOP HANDLINg PLANT • BREWHOUSE, DPV & RACKINg TANK CIP SETS

Page 4: FOR SALE - Indassolindassol.com/projects/051/051-bro-110525.pdfAbout the Sale The Carlsberg UK Limited brewery is offered for sale either as a complete unit for relocation or as individual

Yeast Culture Facility Built in 1999 by Alfa Laval, this yeast culture plant is operating to the highest standards as demanded by a leading international brewer. The unit is self contained including its own CIP tank and integrated control/ monitoring system.

Featured assets:• Alfa Laval control panel • Alfa Laval CIP supply pump• Holvrieka 15Hl CIP tank• Alfa Laval CIP scavenge pump• Holvrieka 96Hl (150Hl gross) fermenter• Alfa Laval yeast pump• (2) Holvrieka culture tank

Yeast Storage and Management FacilityBuilt in 1988 and extended in 1999 this well maintained yeast storage and management system includes 18 cylindroconical yeast storage vessels, (12 built by Alexander Day in 1988 each of 33Hl and 6 - 45Hl vessels built by Bibby in 1999). Complete with yeast and CIP scavenge pumps, automatic routing of yeast in and out of the vessels. The vessels cooled using glycol and have cooling jackets on both the cone and the straight side. This facility is currently cleaned by the Yeast CIP set.

Featured assets:• (4) 7 port selector panel• (4) 4 port selector panels• (6) Bibby 45Hl yeast storage tanks• (12) Alexander Day 33Hl yeast storage tanks • (2) Realm process routing blocks• (4) Realm CIP routing blocks• (4) Johnstone Pumps yeast pumps• (3) Alfa Laval CIP scavenge pumps• Girdlestone IMS boost pump

Yeast CIP Set A 4 tank 4 circuit CIP set manufactured in 2000. (3) 100Hl and (1) 150Hl tanks mounted on a single skid. This set was purpose built to clean the extended yeast facility.

Featured assets:• PDP sterilant tank (bunded) est. 2000• Chemical dosing pump est. 2000• (4) PDP sterilant dosing pump est. 2000• (4) CIP supply pump est. 2000• Caustic recirculation pump est. 2000• Alfa Laval caustic heater est. 2000• 100Hl and 150Hl CIP tanks est. 2000

YEAST STORAgE & MANAgEMENT • YEAST CULTURE FACILITY • YEAST CIP SET

Page 5: FOR SALE - Indassolindassol.com/projects/051/051-bro-110525.pdfAbout the Sale The Carlsberg UK Limited brewery is offered for sale either as a complete unit for relocation or as individual

CentrifugesThe centrifuges, discharge yeast tanks and yeast pumps were manufactured by Westfalia in 1997. The process stream also includes beer chillers, buffer tanks and beer pumps as well as Westfalia centrifuge packages.

Featured assets:• (2) MDM beer pumps • (2) 75 Brl buffer tanks c/w 3 port gas selector panel• IMS collection tank• Water tank & 3 pumps for centrifuges• GEA/Westfalia centrifuges• (2) APV beer chillers

B & A CIP Set A 3 tank (2 - 40 Hl and 1 - 25 Hl tanks mounted on a single skid) 4 circuit CIP set manufactured in 1995.

Featured assets:• (4) MDM CIP Supply Pumps • MDM Recirculation Pump• Isoma CIP Tanks, (3) tanks on single skid, (2) at 40Hl (pre-rinse & caustic) and (1) at 25Hl (post-rinse)

Filter Stream 1Rated at 280Hl/hr brewed gravity Consisting of a Seitz plate and frame beer filter, 2 buffer tanks, beer chiller (APV), trap filters (Cuno) and blending - carbonation unit (Tuchenhagen) together with the ancillary equipment to make a complete filter stream. The filter stream was originally manufactured in 1974 with various updates since then, especially the blender unit which was manufactured in 1995 and the trap filters added in 2003.

Featured assets:• (2) Cuno trap filter - associated with Seitz filter 2003• Tuchenhagen beer blender/carbonator• Apex beer pump• (2) 90Brl buffer tanks• Seitz plate & frame filter• (2) Verder KG pump - peristaltic• (2) KG mixing tanks• APV beer chiller No 3• APV beer pump

Filter Stream 2Rated at 280Hl/hr brewed gravity Consisting of a Schenk horizontal leaf beer filter, 2 buffer tanks (Isomer Process Engineering), beer chiller (Alfa Laval) and blending - carbonation unit (Hoffman) together with the ancillary equipment to make a complete filter stream. The filter stream was originally manufactured in 1991 with various updates since then, especially the blender unit which was manufactured in 1998

Featured assets:• Alfa Laval CIP scavenge pump• (2) Pall trap filters• Hilga beer pump• (2) Isomer Process Eng. 90Brl buffer tanks• Verder peristaltic pump• Schenk KG discharge tank• Schenk horizontal leaf filter• Verder KG slurry pump - peristaltic• KG dosing pump• KG dosing tank• MDM beer pump• Vent tank• IMS feed pump• Alfa Laval beer chiller• Haffmann beer blender/carbonator

CENTRIFUgES • B & A CIP SET • FILTER STREAMS 1 & 2

Page 6: FOR SALE - Indassolindassol.com/projects/051/051-bro-110525.pdfAbout the Sale The Carlsberg UK Limited brewery is offered for sale either as a complete unit for relocation or as individual

Tanker Bay CIP Set A 2 tank 3 circuit CIP set manufactured in c. 1974 by Delstron. (2) separate 60Hl tanks.Featured assets:• Aldos dosing pump• Worthington/Simpson pump• 3 Worthington/Simpson pump• Delstron detergent tank• Delstron pre-rinse tank

Filtration CIP Set A 5 tank 4 circuit CIP set manufactured in 1997. (4) 73Hl (80Hl gross) and (1) 40Hl (50Hl gross) on a common skid.

Featured assets:• Acid pump• (4) delivery pumps • Recirculation pump• (2) Alfa Laval heaters• (5) Briggs CIP tanks (on single skid)

BBT CIP Set A 5 tank 5 circuit CIP set manufactured in 2005 by Moelschle. (5) separate tanks (3) 63Hl, (1) 25Hl , and (1) 21Hl.

Featured assets:• (5) MDM CIP pumps 2005• Moelschle FOB trap tank 2005• Moelschle water recovery tank 2005• Moelschle dilute caustic tank 2005• Moelschle dilute acid tank 2005• Moelschle water break tank 2005

Pasteurisers 1 & 2A 500 Hl/hr flash pasteurising systemsBuilt by APV in 2000. The plant consists of 100Hl inlet and sterile buffer tanks, hot liquor tank, an A50 plate heat exchanger and holding tube various pumps, as well as a purpose built Alfa Laval nitrogenation system. This plant was working with keg racking.

Featured assets:

• (2) Robert Morton 60Brl sterile buffer tanks• (2) APV hot liquor tank 2000 • (2) Robert Morton 60Brl inlet buffer tank • (2) Alfa Laval nitrogenation sets• (2) MDM beer feed to SBT 2000• (2) Girdlestone IMS pump• (2) APV pasteuriser 2000• (2) MDM pasteuriser beer feed pump 2000• APV hot water pump

NYSq CIP Set A 3 tank single circuit CIP set manufactured in 1994. Separate 275Hl tank together with (2) 60Hl tanks mounted on a single skid.Featured assets:• Hanovia UV steriliser• Chemical dosing pump• Girdlestone CIP delivery pump• Girdlestone recirculation pump• 60Hl dilute caustic & acid tank• 275Hl pre-rinse tank

FILTRATION, BBT, TANKER BAY & NYSq CIP SETS • PASTEURISERS 1 & 2

Page 7: FOR SALE - Indassolindassol.com/projects/051/051-bro-110525.pdfAbout the Sale The Carlsberg UK Limited brewery is offered for sale either as a complete unit for relocation or as individual

Keg Filling Lines 1 & 2The line is designed to fill approximately 800 (50Litre) kegs per hour and was installed by Burnett & Rolfe in 1974. The line underwent a major uprating in 1999/2000. The main items within the line are - process - beer buffer and FOB tanks (80Hl), internal keg wash and heat recovery centre, together with the relevant pumps etc.

Featured assets:• (2) Lambrechts keg de-unitisers• (2) Tusker Robo turners• (2) MicroDat spear tighteners• (2) MicroDat spear checks• (2) Dawson Barfos external keg washers• (2) Burnett & Rolfe internal wash & fill • (2) APV internal keg wash service centres • (2) Tusker full keg turners• (2) Mettler Toledo full keg weighers & rejects 2000• (2) Trenstar camera checks of full kegs 2000• (2) Logopak keg labellers• Mid Anglian Engineering keg capper 2001• Keg capper• (2) Burnett & Rolfe auto decant stations• (2) Delmec Robot handling units for full kegs 2007• (2) Lambrechts full keg unitisers• (2) sets keg and pallet conveyors• (2) trap filters• (2) racker buffer tanks • (2) Llewelins & Jones FOB tanks• (2) FOB pumps - positive pumps• (2) APV FOB pump

Cask Filling Line The line is designed to fill 320 casks per hour through filling machines in parallel, and was installed by Esau & Heubber in 1986 and the line underwent a major uprating in 1999/2000.

Featured assets:• (2) Forsyth buffer tank• (2) Fristram & Forsyth FOB pump• 1 set cask and pallet conveyors• Legendre cask unitiser• Lambrechts outfeed table • Full cask rinse• Microdat Re Keystone unit• Full cask turner• (2) Esau & Huebber cask fillers• Filler infeed mechanism• Microdat internal cask washer• Microdat destoner & dekeystone unit• Lambrechts empty cask robo turner 2005• Avery empty cask weigher• Lambrechts infeed/ de-unitiser • (2) Cask wash skid• (4) ITC Jabsco Positive Finings pumps• (2) Buckley Finings tanks, c/w Airco chiller units 2003• Tuchenhagen valve block• MDM beer pump• Water pump• MDM CIP scavenge pump• (2) MDM beer pumps

KEg FILLINg LINES 1 & 2 • CASK FILLINg LINE

Page 8: FOR SALE - Indassolindassol.com/projects/051/051-bro-110525.pdfAbout the Sale The Carlsberg UK Limited brewery is offered for sale either as a complete unit for relocation or as individual

CHP Plant (1 MW electrical output) Installed in 1994 and based around a Caterpillar 3516 gas engine and a Clayton coil type boiler

Featured assets:• Grundfos condensate pump • Ardeth Ltd waste heat boiler hotwell tank 2003• Clayton Coil type thermal heat boiler• GEA main heat dump heat radiator• Water pump• Dump heat cooler• GEA intercooler dump heat radiator• Serck/ Therco water/ water shell & tube heat exchanger• Caterpillar 3516 gas engine & electrical generator

Keg Racking CIP Set 5 tank 5 circuit CIP set manufactured in 2005. (2) 108Hl, (2) 100Hl and (1) 53Hl tanks.

Featured assets:• (5) MDM CIP pumps 2005• MDM water Pump• (4) GEA CIP heater 2005• Moeschle acid tank 2005• Moeschle hot caustic tank 2005• Moeschle recovered water tank 2005• Moeschle hot water tank 2005• Moeschle water break tank 2005

Refrigeration Plant 3 (1340 KW cooling) Complete refrigerant plant based on a Halls HS 35 compressor and J & E Hall heat exchangers. Installed in 1980.

Featured assets:• Cooling tower• Freon Tank• J & E Hall inner fin chiller• J & E Hall condenser• Halls fridge set

Refrigeration Plants 1 & 2 (1230 KW cooling) Complete refrigerant plants based on a Howden WRV 255 compressors and J & E Hall heat exchangers. Installed in 1974.

Featured assets:• (2) Baltimore Air Coil Ltd cooling towers• (2) Freon tanks• (2) J & E Hall inner fin chillers• (2) J & E Hall condensers• (2) Howden fridge sets

Cask CIP Set A 3 tank single circuit CIP set manufactured in 1995. (1) 240Hl, (1) 140Hl and (1) 69Hl tanks.

Featured assets:• MDM CIP delivery pump 2005 • GEA heater 2005• Moeschle water break tank 2005• Moeschle dilute caustic tank 2005• Moeschle recovered water tank 2005

KEg RACKINg & CASK CIP SETS • CHP PLANT • REFRIgERATION PLANTS

Page 9: FOR SALE - Indassolindassol.com/projects/051/051-bro-110525.pdfAbout the Sale The Carlsberg UK Limited brewery is offered for sale either as a complete unit for relocation or as individual

Deaeration Plant No 2 (300 Hl throughput with DO2 of less than 30 ppb) Installed by Alfa Laval in 1998 based around a single stripping towers. Originally commissioned using CO2 as the stripping gas but now runs successfully using mixed gas (nitrogen and CO2). Deaerated water storage tanks, routing valves, and distribution pumps are also available.

Featured assets:• Hanovia UV steriliser 2001• Alfa Laval water chiller• Alfa Laval feed pump for stripping column• Alfa Laval stripping column• MDM water pump• Alfa Laval water pump• (2) Pall trap filters• Carbon filter

Deaeration Plant No 1 (180 Hl throughput - with DO2 of less than 50 ppb) Installed by APV in 1995 based around two ETA stripping towers. Originally commissioned using CO2 as the stripping gas but now runs successfully using mixed gas (nitrogen and CO2). Deaerated water storage tanks, routing valves, and distribution pumps are also available.

Featured assets:• (2) APV water pumps• Hanovia UV steriliser• APV chiller• (2) ETA stripping towers• (2) Pall trap filters• (2) APV water pumps• Heronsgate carbon filter - 91 M2• Isoma water break tank

DEAERATION PLANTS

Page 10: FOR SALE - Indassolindassol.com/projects/051/051-bro-110525.pdfAbout the Sale The Carlsberg UK Limited brewery is offered for sale either as a complete unit for relocation or as individual

FOR SALECarlsberg UK Limited Brewery, Leeds, UK

Working in association

with:&

www.theedsgroup.com/carlsberg

Full details, including further photographs are available at

www.theedsgroup.com/carlsberg

Viewing: Available, strictly by prior appointment

To make an appointment to inspect or discuss sale terms please call:

Tel: +44 (0)114 251 7702 ext.3251

or: +44 (0)1455 550 981 or: +44 (0)20 7036 0507

or email: [email protected]