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Conveyor system closures for rail-bound conveyor systems

Future-proof fire protection

2 Future-proof fire protection

Future-proof fire protection Reliable system solutions

for conveyor system closures

The ADVANTAGE to you

+ With us, you gain a reliable, high-performance and financially-

strong partner for conveyor system closure (CSC)

+ As a customer, you are our focus

+ Quality and adherence to deadlines are top priorities for us

+ Consultancy, planning, design,

manufacturing, assembly

maintenance and service from

one source

+ Verifiable competence in the planning and manufacturing

of reliable system solutions

+ 75 years of management experience

+ Latest Hold-open-Device – HPS EVOLUTION

+ 5,000,000 hours of project experience

+ Well known references in the fields of industry, logistics and airports

+ Stability and long service life

of your systems thanks to

intelligent maintenance

+ High flexibility and quick availability of a professional service technician

+ 100% fire protection


Plan – Build – Run

Planning and designing CSCs + Request

+ Offer (layout, data sheet,

etc.)

+ Measurement

+ Project planning

(mechanical)

+ Project planning (electrical)

- Control system

- Automatic hold-open/release

mechanism

- Clearance control

- Emergency power supply

Manufacturing, assembly and commissioning + Manufacture of the gates

+ Assembly planning

+ Installation

+ Internal quality assurance

+ Customer acceptance

+ Surveyor approval

+ Individual case approval

+ Documentation

Service and maintenance + Certified technical personnel

+ System training for operating personnel

+ Annual maintenance

+ Certificates

+ Authorization


Conveyor system closures

System overview

Page 6 - Sliding elements, single-leaf

Page 7 - Lifting and lowering elements, single-leaf

Page 8

- Swing doors, single-leaf

Page 9 - Flaps, single-leaf

Page 10 - Sliding elements, double-leaf

Page 11 - Swing doors, double-leaf

Page 12 - Ceiling and floor sliders

Page 13 - Special area: Stainless steel

Page 14/15 - Textile-flexible systems

from Page 16

- Controll Unit



System setup

Closing

mechanism for secure and regulated

closing, using mechanically stored

energy

Automatic hold-open/release device

Opening aid

Manual or motorized

re-opening possible

Slide gate Automatic closing process possible in

many closing directions

Fire detection Smoke and heat detectors

Automatic hold-open/release mechanism

Installation in various types of walls e.g. concrete/reinforced concrete,

masonry, aerated concrete and clad

steel

Conveyor system

Material to be

conveyed

Controlled clearing

from the closure area

Sealing block

For sealing various types of

Many different variations are possible,

separated or unsepareted

Sensors

conveyor systems

For monitoring the closing area


Sliding elements, single-leaf

General building

authority approval:

Z- 6.6 -1993

Fire resistance: Tested in

accordance

with DIN EN

1366-7

Classification: DIN 4102-5

Class: T 90

Wall opening (W x H): 200 x 200 mm to

3,600 x 3,400 mm

Closing directions:

Daimler, Rastatt

Bahlsen GmbH, Hannover

Ritter Sport, Waldenbuch

+ Slide gate can be executed in a segmented design

+ Slide gate either with or without sheet steel cladding (t =

1.0 mm)

+ Ground level or elevated installation position possible




Lifting and lowering elements, single-leaf

General building

authority approval:

Z- 6.6 -1993


accordance

with DIN EN

1366-7


Class: T 90


3,600 x 3,400 mm

Closing directions:

+ Slide gate can be executed in a segmented design


1.0 mm)

+ Ground level or elevated installation position possible

Leopold Verpackungen, Ludwigsburg Kronospan GmbH, Gaggenau Dehner GmbH & Co. KG, Rain


Swing doors, single-leaf

Vipa GmbH, Herzogenaurach DHL, Rheinland Pfalz Sealing on telpher line

+ Swing gate either with or without sheet

steel cladding (t = 1.0 mm)

+ Ground level or elevated installation

position possible

+ Conveyor system can be realized as

unsepareted at the top or continuous at

the bottom


General building

authority approval:

Z- 6.6 -1994

Fire resistance: Tested in accordance with DIN EN 1366-7


Class: T 90


1,200 x 2,500 mm

Closing directions:



Flaps, single-leaf

+ For use where space is limited

+ Sealing of several continuous sections of

conveyor is possible

+ For Complex conveyor system geometries,

additional flap sealing segments can be

installed.

Document conveyor system flap Channel slide flap

General building authority

approval:

Z- 6.6 -1992



Class: T 90

Wall opening (W x H): 200 x 200 mm to 600 x 700 mm

Closing directions:


Sliding elements, double-leaf

General building

authority approval:

Z- 6.6 -1993


accordance

with DIN EN

1366-7


Class: T 90


3,600 x 3,400 mm

Closing directions:

+ Asymmetrical gate partitioning possible


1.0 mm)

+ Conveyor profile unsepareted top or bottom,

can also be realized at ground level or at an

elevated installation position

+ Tested with thermally unseparated, continuous

conveyor profile (telpher line),electric rail system




Swing doors, double-leaf

General building

authority approval:

Z- 6.6 -1994


accordance

with DIN EN

1366-7


Class: T 90

Wall opening (W x H): 1,200 x 700 mm to

2,500 x 2,500 mm

Closing directions:

+ Asymmetrical leaf partition possible

+ Swing gate either with or without sheet steel cladding (t =

1.0 mm)

+ Conveyor profile unseparted top or bottom, can

also be realized at ground level or at an elevated

installation position

+ Tested with thermally unseparated, continuous

conveyor profile (telpher line), electric rail system

Daimler AG, Sindelfingen Daimler AG, Rastatt Fire test, MPA Braunschweig


1

2


Ceiling and floor sliders

Ritter-Sport GmbH & Co. KG, Waldenbuch Nolte-Küchen GmbH & Co. KG, Löhne (shell)

+ For use with conveyor systems that cross

different floors of a building


+ Installation location on and under the

ceiling possible

+ Different variations of unseparated conveyor

systems possible

+ Slide gate either with or without sheet steel

cladding (t = 1.0 mm)

General building

authority approval:

Z- 6.6 -1993



Class: T 90


1,000 x 1,500 mm

Closing directions:



Special area: Stainless steel

+ All our conveyor system closures can be clad

completely with stainless steel.

+ Additional corrosion protection

+ Use in the food, pharmaceutical and

semiconductor industries

+ Manufactured in the stainless steels: 1.4301

(V2A) and 1.4571 (V4A)

+ Following surface finishes are possible:

rolled blank, 240 grain, marbled

Südbayerische Fleischwaren GmbH Edeka, Traunstein Südbayerische Fleischwaren GmbH



Textile-flexible smoke protection systems

+ Large system widths possible

+ For usse where space is limited

+ Low system weight

+ No expansion forces in the event of a fire

+ Can be combined with fire protection

General building

authority approval:

Z-6.62-2269

Classification: Tested in accordance with DIN 18095-3 / EN 1634-3

Class: RS

Closing directions: Vertical



Textile-flexible fire protection closures

Düsseldorf airport Düsseldorf airport Düsseldorf airport

+ Large system widths possible


+ Low system weight

+ No expansion forces in the event of a fire

+ Can be combined with smoke protection

+ Equivalent protection target EI30/EI90

possible with various compensation

measures

General building

authority approval:

Z-6.60-2174

Classification: Tested to EN 1634-1

Class: E30 - E180, EW20 - EW60, EW90

Closing directions: Vertical, horizontal



HPS EVOLUTION control unit

HPS EVOLUTION – Automatic hold-open/release mechanism for several fire protection

gates

HPS CONTROL – PC application for system control

HPS DRIVE – Clearance control for the conveyor technology drives

HPS POWER – Emergency power supply for the conveyor technology drives

Through standardization, all components offer an optimal basis for the

effective and cost-optimized realization of projects.

CONTROL

Intelligent control system

The system solution is based on the components:




Features/Highlights

+ Seamless mutually coordinated system components

+ Very high flexibility thanks to a parameterizable control system

+ Significant reduction in planning times through use of standard components

+ Design diagrams enable project planning without prolonged coordination and waiting times

+ Short delivery time through use of pre-manufactured system components

+ Compact control consoles enable operation even under unfavorable

conditions

+ Simplified assembly and cabling through optimal system structure

+ Reduced commissioning costs through customer-specific standards

+ Flexible extension without great time expenditure or high planning costs

+ Quick-change device for all system components

+ Use as an individual system and as a bus system for large systems

+ Comprehensive documentation in available languages included

+ Multilingual PC application for analysing system conditions and events

+ System information is saved to the removable storage device integrated in the control unit

+ Data export function for remote control included

+ Compact, decentral switching device for conveyor drives

+ High-performance system emergency power supply of 2 kW, 4 kW and 9 kW




HPS EVOLUTION

HPS CONTROL

+ Automatic hold-open/release mechanisms for conveyor system closures

+ Actuation of several independent CSC protection gates is possible

+ Use as an individual controll unit and as a CAN bus system for large systems

+ Standby power supply to DIN EN 54-4/ A2 for 1 to 4.5 hours

+ Multilingual control panel with visualization of more than 30

conditions

+Fire detector evaluation for up to 20 detectors

+ Closure area monitoring of several conveyor sections

+ Removable storage device for system data and event memory

integrated in the control unit

+ Parameter acceptance during hardware change without system intervention in

accordance with DIBt/ VdS requirement

+ PC connection via USB to evaluate the system statuses and events

+ Option to connect to the conveyor technology bus system

+ Completely isolated configurable interface for conveyor technology

+ Compact extension module for additional control points

+ Selector switch modes can be integrated

+ Protection class IP65

+ PC application for system control

+ Connection via USB interface

+ Multilingual software in available languages

+ Integration of the system documentation in the installed languages

+ Representation of all current system cnditions of the connected control units

+ Data export function for external processing



Clearance control + emergency power

HPS DRIVE

HPS POWER

+ Clearance control for clear spaces in the closing area

+ Compact, decentral switching device for conveyor technology drives

+ Standardized components with quick-change function

+ Realization of the components in various versions depending

on the drive system

+ Integration of emergency off coupling to EN954-1 KAT4 where

personnel protection is required

+ Replaceable system unit for quick adaptation to new conveyor drives

+ Protection class IP65

+ Emergency power supply for grid or power supply failure

+ Power classes 2 kW, 4kW and 9 kW effective power

+ Parallel provision of 24 V DC/ 3~ 230 V AC/ 3~ 400 V AC possible

+ Provision of 24 V supply for emergency-off system of the conveyor technology

+ Independent actuation for various supply voltages of the drives

+ Network charging device to DIN EN 54-4/ A2 with active, VdS*-

certified battery monitoring

+ Compact system cabinet that can be positioned anywhere in the system

+ Protection class IP54 – Use with sprinkler systems also possible

*German loss prevenention company

solutions

Our partners

Founded: 1946

Services: Swing doors, sliding gates, conveyor system closures, lifting gates

Experience: 70 years in the market, CAD designs in 2D and 3D, modern production technology,

"state of the art" controller technology

Founded: 2016

Services: Installation and commissioning of fire protection gates in the area of conveyor system closures, technical service for maritime and inland waterway transport

Experience: 28,000 project hours in 150 FAA projects

Founded: 2006

Services: Management consulting, IT and HR consulting, project management

Experience: Founder has 30 years of management experience as CFO ad entrepreneur (Cap Gemini, Moeller, Interschalt, gte)

Founded: 2005

Services: Textile-flexible smoke and fire protection systems, rolling and stacking doors, expert in preventive fire protection

Experience: One of the leading suppliers of textile-flexible smoke and fire protection closures in Europe.

atago solutions GmbH

Neumühlen 1

22763 Hamburg

+49 7841 83891 00

[email protected]


mailto:[email protected]

for rail-bound conveyor systems · conveyor system closures future-proof fire protection 9 flaps,...

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