Robotic System Supply

Robosonic Tec M 20iFor plasma cutting of profiles

T e c h n i c a l D a t a s h e e t

w w w . k a a s t . d e

BSM 75x200

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

4 Feeding system4 Cutting cabin4 Fanuc Robot M20iA4 Plasma cutting equipment Kjellberg Hi

Focus 440i with automatic gas console4 Pneumatic-hydraulic grips4 Dredge and rollers or extraction4 Closed coverage4 Input area of the roller bed for

10.000 mm pipes length

4 Output area of the roller for 10.000 mm pipes length

4 Fume extraction system ECOTEC 64 1 REAJET 7 INK-JET marking4 1 mesure system for the length of the pipes4 Evacuation system for large pieces4 Cells control4 Services

Standard configuration:

Including

• Training and learning for machine operators, software and cutting methodology at the customer´s premises.

• Installation and start-up.

OF 00002724 ROBOTIC SYSTEM quotation 4/14

1. PURPOSE OF THE QUOTATION

Robotic system supply for plasma cutting of profiles

ROBOT FANUC 20Ai

This quotation is aimed for supplying and commissioning of an automatic installation for plasma cutting of rectangular and square profiles. To be defined.

The installation consists of the following elements:

Feeding system Cutting cabin

o Fanuc Robot M20iA o Plasma cutting equipment o Pneumatic-hydraulic grips o Dredge and rollers or extraction o Closed coverage

Fume extraction system Evacuation system for large pieces Cells control Services

w w w . k a a s t . d e

BSM 75x200

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

OF 00002724 ROBOTIC SYSTEM quotation 5/14

2. TECHNICAL DESCRIPTION

Feeding system 2.1.

Square and rectangular profile feeding system for length up to 10 m bars and 200 x 200 mm of capacity.

The system consists of:

The entry feeder is formed by 4 groups of motorized chains where the material is placed. The entry feeder swing through pneumatic cylinders to take the profiles to the roller bed.

Roller bed: bars advancement system with a motorized pusher with precision reducer and controlled by robot

external axis motor. This pusher has a pneumatic clamping jaw that is fixed to each side of the bar to be cut. This pushing kit moves along a lineal guide with helicoidal precision zip.

Cutting cabin 2.2.

2.2.1. Robot M20iA

Anthropomorphic robot fixedly mounted on the cabin structure. Industrial robot FANUC brand, model M20iA whose characteristics are:

The mechanical unit has the following features:

Controlled axes: 6 (J1,J2,J3,J4,J5,J6) Angular capacity:

1. Rotation axis 1: 370º (195º/s) 2. Rotation axis 2: 260º (175º/s) 3. Rotation axis 3: 458º (180º/s) 4. Rotation axis 4: 400º (360º/s) 5. Rotation axis 5: 360º (360º/s) 6. Rotation axis 6: 900º (550º/s)

Useful load 20 Kg. Drivers: Servo AC (alternating current) Repeatability: +/- 0.08 mm Working area: 1811 mm

The electrical cabinet R30iB has the following features:

Eight axes control. Memory CMOS RAM, 2 MB Memory F-ROM, 64 MB Memory DRAM, 32 MB PCMCIA port for safety back-up USB port for safety back-up CE Marking (Safety C.E.) 8 digital inputs and 8 digital outputs in the 3rd axis of the Robot A double contact for connecting the switch the security fence door and a double contact for connecting the external

emergency button. 2 connection ports RS232C Software for programming welding applications to the Arc. English documentation 2 Ethernet ports.

w w w . k a a s t . d e

BSM 75x200

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

OF 00002724 ROBOTIC SYSTEM quotation 6/14

The i Pendant and/or programming unit is completely ergonomic of portable programming with illuminated screen, in color,

with seven keys of application, double lever and function keys, states LED and emergency stop. The length of the console

cable is 10 meters.

The robot has specific plasma cutting software that allows correcting any deformations of the bars during the cut. In the same

way, the robot is able to locate the piece to start the cuts through a contact searching option. With these two options we can

absorb the deviations in the positioning and material deformation getting the best result.

2.2.2. Plasma cutting equipment

Kjellberg HiFocus440i plasma generator

TECOI incorporates into their machines plasma brands leaders in the World, including technologies of High Definition with high quality in pieces marking.

Kjellberg Hi Focus series represents extremely high quality of cut. The pieces only can be cut with perpendicular flat and smooth surfaces, they do not require to be touched after the cut.

Hi Focus 440 i 2.3.

Unmatched flexibility with new high precision plasma system Hi Focus 440i for CNC guided cutting of all electrical conductive materials:

Presently worldwide strongest high precision plasma cutting machine

Extended Hi Focus cutting range.

Stainless steel from 1.0 up to 100 mm thickness with – virtually dross free up to 70 mm

Mild steel from 0.5 up to 80 mm material thickness

Superior quality through all ranges of thickness and materials.

w w w . k a a s t . d e

BSM 75x200

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

OF 00002724 ROBOTIC SYSTEM quotation 7/14

2.3.1. Pneumatic-hydraulic grips:

Hydraulic clamping system of pneumatic activation for the registration and bar clamping in the cutting area, with solid rollers which allow the bar movement during clamping and cutting. We also have a laser sensor for the detection of the bar beginning.

2.3.2. Cutting derdger:

Inside the cabin, there are piece and left over elements evacuation system made of a stretch of motorized and retractable rolls which support the dredger during the long pieces cutting and the small pieces evacuation. This dredger can divert them to the collecting and storing containers. We also have an internal dredger to withdraw the cutting left overs and scraps.

2.3.3. Closed coverage:

Cutting cabin where the Fanuc robot is placed. The robot is equipped with the plasma cutting system and it will be held in the superior front of the entry of the bars to be cut on a machining welded structure.

The cabin will have a thermal glass window and access door for cleaning and maintenance.

w w w . k a a s t . d e

BSM 75x200

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

OF 00002724 ROBOTIC SYSTEM quotation 8/14

Fume suction filter and filtration 2.4.

A picture of the ECOTEC 6 filter of TECOI

All TECOI machines incorporate suction systems ECOTEC with cartridges of the latest technology Flame Retarded from 6 to 32 cartridges and powers from 7,5 kW to 32 kW.

It is available with sparks- killer system and ATEX regulation. It can also be equipped with SILENTEC.

Other auxiliary TECOI filter equipment is the DUSTEC a dust collector with high capacity and reliability that solves the problems of dust extraction filter suctioning automatically and periodically up to a central of large capacity.

The ECOTEC filters incorporate the latest advances in filtering technology. Due to this, an optimal purification of the cutting gases is achieved.

The filters are responsible for collecting the gases produced during the cutting process and return them to the outside environment in a non-harmful state.

These filters are monitored from the machine-tool panel control or from its electrical board located in the premises’ wall.

Each filter has an automatic cleaning system that avoids maintenance in the short run.

The filter ECOTEC 6 is ideal for the composition of the MB machine and is characterized by:

Tube and profile welded structure 6 flame retarded high performance oval section cartridges 2 spark killing traps with a heavy slag collection box 2 - 45 liter dust collection boxes 6 Power Pulse rapid discharge cleaning valves 1 automatic cleaning control system with visualization 1- 7,5 kW motor-fan with a backward-curved blades fan wheel Frequency inverter to control motor load, soft start-up and adjustment Motor - fan integrated within the filter Maximum volume of displaced air 9.500 m³/h (a 250mca) Minimum volume of displaced air 4.500 m³/h (a 370mca) Optional features (automatic dust extraction, mufflers, etc.) Inside and outside installation ready Remote start up and stop interface control from NC Dirty filter exit signal Low noise level

w w w . k a a s t . d e

BSM 75x200

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

OF 00002724 ROBOTIC SYSTEM quotation 9/14

Evacuation system for large pieces: 2.5.

For removing finished large pieces we have a motorized solid roller bed 10 m in length which carries the piece to the feeder zone, with 4 swing groups, with the possibility of evacuation very long bars in the feeder area.

Cells control 2.6.

A software license for PC is customized to work as an interface between the operator and the installation.

This interface has the following characteristics:

A descriptive concept image of the installation elements.

Specific cutting programs to each piece. From buttons and windows, for the data entry, we have access to all the cell

elements, thus a quickly and intuitively sequence of actions is generated.

Additional generation of cutting programs for each family through predefined and parameterized macros.

Work orders are created from programs already created for each piece, work orders are created also using buttons

and windows, specifying the quantities to be manufactured and the pieces input and output areas.

Storage data management:

o Created references

o Created orders

Consumables control for the plasma torch.

Robot start-up.

Management of the cell working modes.

Manual control of the cell elements.

Historical data.

Services 2.7.

Elements installation at our facilities.

Performance tests.

Installation of the equipment at the customer site.

Start-up of the equipment.

Training for the proper management of the system.

OF 00002724 ROBOTIC SYSTEM quotation 12/14

Included 4.1.

Training and learning for machine operators, software and cutting methodology, at the customer’s premises. Installation and start-up the machine

Not included 4.2.

Exterior and interior levelling elements if the pavement unevenness is higher than ± 10 mm. Means for discharging the equipment and suitable lifting means for mounting all components. Civil Works. Electrical and pneumatic lines to equipment connections. Transportation EXWORKS –Incoterms 2010-

AUXILIARY APARAMENTA FOR PREVENTION OF DANGERS

All of TECOI’s machines are designed, constructed and installed with the necessary elements to comply with the European machine safety regulation. The machines have to be certified in compliance with regulations once installed in the customer premises. Therefore, TECOI takes responsibility of the necessary corrective measures that apply in each individual case. These extra measures will be reflected in the machine’s instruction manual that is submitted after the start-up of the installation. TECOI considers that the final measures to adopt in each case depend on the requirements of each customer. In some cases, customers prefer adopting more individual protection solutions, and in other cases they prefer equipping the installation with risk prevention or minimization elements. Thus, the protective elements added and the works to be carried out in the installation cannot be foreseen at the time of preparation of the present quote. Therefore, TECOI will prepare along with the customer’s Health & Safety department a study of the measures to be taken, after which it will be able to quote the costs for this execution.