for monocomponent and bi-component glues...6 7 1k evo the 1k evo dispenser model is an evolution of...
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DISPENSERFOR MONOCOMPONENT AND BI-COMPONENT GLUES
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DISPENSERFOR MONO COMPONENTGLUES
Europoliuretani is able to offer a wide
range of dispensers for the application
of polyurethane glue. Our strength lies
in the ability to design for our customers
tailor-made dispensers that satisfy a wide
variety of requirements; in fact each
distributor has been designed for both
manual and automated use suitable
for application within a robotised system.
Each dispenser has a range of
technological characteristics to offer
a specific system suitable for the
purpose of use, while maintaining
simplicity of use in applying glue
to the product.
BASIC / PLUSEVO / IBC
1K
DIS
PE
NS
ER
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The 1K BASIC system consists of a movable carriage
in which are applied both the pumping system, which
sends the fluid from the tin/barrel to the dispensing
gun, and a liquid spray gun (optional use), which is
used to speed up catalysation of the glue once applied
to the item.
The pipe that connects the pump to the gun
and the base where the glue barrel is positioned,
are both heated, to allow not only better fluidisation
of the product in cold temperatures but also an
increase in the reaction speed of the glue itself.
The drum can be changed easily and quickly:
simply lift the lid with the built-in diaphragm pump
and replace it with the new one.
In this way the system is ready to be used again.
A series of gaskets will guarantee a moisture seal
to avoid hardening of the glue.
Product replacement
1K BASICMONOCOMPONENT GLUES
TECHNICAL ASPECTS
• Chemical packaging capacity: 20 litres or 50 litres.
• Drum change: manual with pump lifting
and suction pipe.
• Chemical suitable for the system: with or without
additives. For the diaphragm pump the viscosity
of the product can be up to 5000 cps, and for the
piston pump even over 5000 cps.
• Drum pipes and housing: heated.
• Pump: diaphragm or piston.
• Flow rate up to 25 l/min (depending on the viscosity
of the product).
• Temperature control/setting: by means of temperature
controllers.
• Flow regulation: via compressed air.
• Version of gun installed: Standard.
• Airbrush: spray by liquid nebulisation.
POLYURETHANE GLUE DISPENSER
CHARACTERISTICS
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1K BASIC PLUS
The system consists of a carbon steel frame
in which both the pumping system and its barrel/drum
of chemical product are housed, together with
the electrical panel for system control.
The pumping system takes the chemical from
the packaging and sends the fluid to the dispensing
gun through a special pipe. This pipe and the base
in which the glue drum is located are both heated
to better fluidise the product in cold temperatures
and to increase the reaction speed of the glue itself.
The system is supplied with a liquid spray gun (optional
use) to speed up catalysation of the glue once applied
to the product.
The empty drum can be changed simply and quickly:
simply lift the suction pipe by hand, given its slight
weight, disconnect the heated base, replace the drum,
reposition the suction tube and the system is ready
to be reused. A special system of gaskets will guarantee
moisture tightness to avoid hardening of the glue.
The 1K Basic PLUS dispenser model with respect
to the 1K Basic model allows the use of 200 litres.
This system has been designed for the use of two packs
with very different capacities (50 litres and 200 litres)
to allow the user to increase or decrease use of the
chemical product according to work orders.
Considering that glue is a chemical that reacts with
humidity, it must be purchased with packaging that
is suitable for consumption, as an adhesive that remains
exposed to this condition could lose its stability and
effectiveness over time.
TECHNICAL ASPECTS
• Chemical packaging capacity: 50 litres, 200 litres.
• Drum change: manual with suction pipe lifting.
• Chemical suitable for the system: with or without
additives. For the diaphragm pump the viscosity
of the product can be up to 5000 cps, and for the
piston pump even over 5000 cps.
• Drum pipes and housing: heated.
• Pump: diaphragm or piston.
• Flow rate up to 25 l/min.
• Temperature control/setting:
by means of temperature controllers.
• Flow regulation: via compressed air.
• Version of gun installed: Standard replaceable
with other models.
• Airbrush: spray by liquid nebulisation.
Opening of the heated base to change the drum/barrel
1K BASIC PLUS 50-litre dispenser1K BASIC PLUS 200-litre dispenser
Change of the drum
MONOCOMPONENT GLUES POLYURETHANE GLUE DISPENSER
CHARACTERISTICS
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1K EVO
The 1K EVO dispenser model is an evolution of the 1K BASIC
PLUS dispenser, and now presents many additional features
that allow the use of glues with additives and more precision
in dosing.
TECHNICAL ASPECTS
• Chemical packaging capacity: 50 litres, 200 litres.
• Drum change: automatic lifting of the pump
with pneumatic column piston.
• Chemical suitable for the system: with and without
additives for both types of pumps.
• Drum pipes and housing: heated.
• Pump: gear driven by an electric motor (with flow
rate of up to 5 l/min) or piston motor (up to 25 l/min)
depending on the viscosity of the product.
• Temperature control/Setting: by means of
temperature controllers.
• Flow rate regulation: via potentiometer for motor speed
regulation with gear pump; the air pressure is applied
to the piston pump.
• Gun version installed: standard replaceable with
other models.
• Airbrush: spray by liquid nebulisation.
1K EVO 50-litre dispenser1K EVO 200-litre dispenser
Lifting the pump to replace the drum/barrel
Glues with viscosity> 5000 cps can be used with the use
of gear pumps driven by an electric motor.
With a potentiometer inserted in the electrical panel
of the system it is possible to precisely control the quantity
of product to be dispensed. The 1K EVO dispenser
presents constructive characteristics similar to the 1K
BASIC PLUS system with regard to the carbon steel
frame, the pipes, the heated drum housing base and the
type of packaging that can be used. The electrical panel
has a number of additional features necessary to control
the main functions.
Changing of the empty drum in the dispenser takes
place simply and quickly for both the piston pump
and the gear pump system: with a requirement to lift
the pumping system, the machine has been equipped
with a column with a compressed air piston that allows
easy changing of the drum. With a simple start command,
the pump is automatically lifted waiting for the drum
to be changed to be subsequently repositioned to resume
work. A special system of gaskets will guarantee moisture
tightness to avoid hardening of the glue.
Watertight sealing system
Opening of the heated base for changing of the drum/barrel
MONOCOMPONENT GLUES POLYURETHANE GLUE DISPENSER
CHARACTERISTICS
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1K IBC
The cube, in which the polyurethane glue is present,
is located on top of a carbon steel frame, whose
structure allows it to also act as a containment basin,
designed specifically in case of accidental spills
of the chemical product. The pumping system,
the storage tank and the electrical control panel
are housed in the same frame.
The 1K IBC dispenser for monocomponent glues,
with a capacity of 1000 litres of the chemical product,
is suitable for operators in sectors where a large quantity
of the product is required. Generally this type of system
is combined with automated systems for application
of the glue.
TECHNICAL ASPECTS
• Chemical packaging capacity: 1000 litres.
• Chemical suitable for the system: with and without additives.
• Piping: heated.
• Cube housing base: with containment basin.
• Pump: geared with electric motor.
• Flow rate on request.
• Temperature control/setting: by means of
a temperature controller.
• Flow regulation: through potentiometer for motor
speed adjustment.
• Standard gun version installed.
• Airbrush: spray by liquid nebulisation.
The gear pump, which takes the chemical from
the cube to start it at the dispensing gun, is driven
by an electric motor and in addition it is possible
to install a magnetic coupling (optional) between
the pump and the motor in order to avoid any
physiological leaking of the product from the gaskets.
In the long term, with this option, possible blocking
of the pump caused by the reaction of the chemical
with the air is avoided.
The 10-litre (heated) tank has been designed
to avoid any problem when the product is about
to finish. In fact, the tank with its level sensor warns
the operator when the remaining chemical is about
to run out: this enables replacing of the cube,
preventing the air from passing through the circuit
and, interacting with the chemical, damaging
the machine. The cube is changed simply and
intuitively: simply unscrew the pipe connecting the
cube, reposition the full load and reconnect the pipe.
The pipe that carries the chemical product to
the head of the dispenser is heated to thermostat
the product at the correct temperature.
The system is supplied with a liquid spray gun
(optional use) to speed up catalysation of the glue
once applied to the product.
The control panel houses the thermoregulator
for setting/regulating of the pipe temperature,
the thermoregulator for the tank and a potentiometer
for adjusting the quantity of glue.
MONOCOMPONENT GLUES POLYURETHANE GLUE DISPENSER
CHARACTERISTICS
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DISPENSING GUNS FOR 1K DISPENSEREach monocomponent glue dispenser is supplied with
a standard gun that can be replaced with other models
on customer request. The choice is mainly made considering
the type of work, its grinding wheel and any combined
system. Ergonomics, weight, duration and type of system
are the characteristics that vary from one to another.
The standard dispenser is undoubtedly the lightest and
most agile dispenser; periodically it requires replacement
of the gaskets.
The magnet dispenser, the improved version of the standard
dispenser, has no seals and is more reliable over time,
with a slightly higher weight and different ergonomics.
The automatic version is only used for those dispensers
to which an automated system for large productions will be
applied, it is normally connected to a hydraulic control unit.
In all the versions assembly of the easy-to-replace
(disposable) distributor comb is envisaged:
the disposable comb has a bayonet coupling, simply place
it on the tip of the gun, rotate it a few degrees and it is ready
for use. The reverse operation must be performed
for replacement. Other and possible distribution combs can
be designed/supplied according to customer requirements.
Replacing the disposable comb of the dispenser
1 2 3
Standard dispenser
Magnet dispenser
Dispenser for automated systems
1K DISPENSERFOR MONOCOMPONENT GLUES DISPENSER
FOR BI-COMPONENTGLUES
This dispenser has been specially
designed to mix bi-component
polyurethane glues.
The increasingly frequent demand
for polyurethane glues in the industrial
sector, for perfect and lasting bonding,
has resulted in the market demanding
increasingly reliable, precise and at the
same time easy to use machines for
optimal mixing of the components.
With its experience in designing foaming
machines, normally used in the sectors
of refrigeration, furnishing and in many
other areas that reflect the characteristics
just mentioned, Europoliuretani set out
to draw on the same know-how for the
design of glue dispensers.
SERIE 30SERIE 100
2K
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DISPENSER 2KBI-COMPONENT GLUES
The 2K dispensers are built in a solid carbon steel frame,
on which components of internationally recognised high
quality brands are installed: SIEMENS, BUCHER, WIKA,
KELLER, PEPPERL + FUCHS etc.
The 2K dispenser can be configured with 30- or 100- litre
tanks and can mix components either with or without
additives. If the additives contained within the components
are abrasive, Europoliuretani is able to provide a special
treatment to the pump to prolong its life.
The gear pumping system takes the chemical from the tanks
(the latter can be heated and pressurised up to 2 bar) and
sends the fluid to the dispensing gun via a special heated
pipe. Thermostatation of the chemical lines and of the tank
improves fluidisation of the product in cold temperature
conditions and enables a greater reaction speed of the glue
itself. Usually, the machine is supplied with a standard control
panel to control the main functions of the machine, but at the
customer’s request a PLC can be installed to ensure better
control of the system through additional applications: it is an
example of the possible connection to a robotised system.
TECHNICAL ASPECTS
• Chemical packaging capacity: 30 or 100 litres.
• Chemical suitable for the system: with and without additives.
• Piping: heated.
• Pump: geared with electric motor.
• Flow rate on request.
• Temperature control/setting: by means of a temperature
controller or PLC.
• Flow regulation: through potentiometer for motor speed
adjustment or PLC.
• Standard gun version installed: with static mixing system.
SERIE 30 / SERIE 100
Version with PLC
MIXING SYSTEMThe 2K dispenser was created with a static mixing
system, but upon customer request it is possible to
make it dynamic- or spray-type.
The static system (the most widely used), involves the
use of both plastic and metal mixers.
The concept behind this mixing method is that there is
no need to wash the mixing chamber once the product
has been dispensed because, as there are no moving
parts, no blockage can occur.
The metal mixers, based on the reaction time of the
chemical, must be washed after a prolonged stop, while
the plastic mixers are disposable.
The choice of the appropriate type of mixer takes place
considering the type of chemical product, i.e. the
stoichiometric ratio of the components, the viscosity
of the materials and the quantity of product to be
dispensed.
Regarding the dynamic system, it is more suitable for
those types of particular products that are difficult to
mix or which are highly reactive. As there is a rotating
mixer inside the mixing chamber, to avoid blocking
it, it is necessary to wash it with a solvent once the
dispensing is completed.
Both in the static and dynamic mixers a distributor
comb can be added in order to apply the glue in a
uniform manner, also for single use.
Static Mixer
2K series 30-litre dispenser2K series 100-litre dispenser
POLYURETHANE GLUE DISPENSER
CHARACTERISTICS
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SPREADING1K and 2K DISPENSER
Applying the glue Nebulisation Positioning of the materials to be glued
Automated dispenserExample of robot for the application of glue on flat panels with or without edge
SYSTEMSFOR POLYURETHANE GLUES
Example of 3-axis Cartesian robot for glue application
MANUAL SPREADING
APPLICATION WITH AUTOMATIC ROLLER CONVEYORExample of robot for the application of glue on flat panels
with or without edge. The operator need only place the panels
on the motorised roller table and the system will automatically
read the length and width of the panels depositing the
quantity of chemical required, without wasting materials
and speed in operation. No predefined support sequence
is required and the panels can also be of different sizes.
Europoliuretani also designs and manufactures automated
systems for the application of polyurethane glue (mono-
and bi-component) made to measure to meet the needs
and requirements of the customer. Below are two examples
of automatic dispensers, customised and designed by
Europoliuretani for our customers.
A feature that makes the system functional is its
adaptability to all types of panels. The system envisages
both the use of dispensers with “comb” , which allow
the glue to be distributed homogeneously over the
entire surface, and dispensers “without comb”.
The comb dispenser can be assembled/removed easily
via a “click” system as for the manual dispenser.
EXAMPLE OF APPLICATION WITH CUSTOM ROBOTThe operator will place the large panel on a mobile
carriage and position it easily at “point 0” to begin
applying the adhesive. Sensors automatically detect
the shape of the panel, either linear or arched.
The robot moves along both the horizontal and vertical
axis, to follow the progress of the panel, either flat
or curved.
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POLYURETHANEADHESIVE
The SUPRAFIX range of Europoliuretani
proposes several mono- and bi-
component polyurethane glues.
SUPRAFIX is based on compounds
capable of firmly bonding different
materials. Once it has permanently
hardened it acquires a very strong
resistance to both water and solvents.
THE ADVANTAGES THAT SUPRAFIX OFFERS• versatility in the type and use;
• it binds a wide variety of products;
• flexible or rigid;
• slow to fast polymerisation time;
• good properties at low temperatures;
• good environmental and water resistance;
• good chemical resistance and resistance
to oil;
• without using solvents.
POLYURETHANE GLUEANALYSIS OF THE SURFACES TO BE GLUED TO IDENTIFY THE TYPE OF ADHESIVE THAT IS MOST SUITABLE
The evident characteristics of tenacity and resistance
and its simple use allow the use of polyurethane glue
in many sectors.
For cold application mono- and by-component
adhesives are available, both diluted in solvents
and mostly with 100% of solid content (without
VOC – volatile organic compounds).
MONOCOMPONENT GLUE
Adhesive obtained from a mix of isocyanates that react
with nebulised water and moisture contained in the air.
Used for the gluing of one or several porous surfaces
only one of the two surfaces to be glued need be
porous, e.g. porous-porous and porous-compact).
This type of glue is very sensitive to outdoor
temperature and humidity and it is advisable to use
it in environments both at controlled temperatures of
between 18°C and 30°C, and with a relative humidity
(RH) of between 40% and 60%.
BI-COMPONENT GLUE
Adhesive obtained by mixing 2 components, polyol (A)
and isocyanate (B). Used for gluing together completely
compact surfaces (therefore not porous but compact-
compact). Compared to the monocomponent type,
this glue is less sensitive to external temperatures
but it is advisable to always use it in environments
with controlled temperature of between 10°C and 30°C.
PHASE 1SURFACE ANALYSIS
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PHASE 2ADHESIVE CONSISTENCY
CHOICE OF THE CONSISTENCY OF THE ADHESIVE BASED ON THE APPLICATION PROCESS
LOW VISCOSITY ADHESIVE (25°C)
The adhesive has a fluid/liquid consistency, is easy
to distribute and is suitable for both casting and spray
applications. It is used above all in the case of gluing
of not particularly absorbent surfaces as they are not very
permeable and require a more fluid glue to better penetrate
inside the surface and to thus obtain a better grip.
Elasticity and transparency are the characteristics
of a low-viscosity adhesive.
MONOCOMPONENT GLUEBetween 1,000 and 8,000 mPa·s
MONOCOMPONENT GLUEBetween 1,000 and 8,000 mPa·s
BI-COMPONENT GLUEBetween 1,000 and 10,000 mPa·s
BI-COMPONENT GLUEBetween 1,000 and 10,000 mPa·s
MEDIUM-HIGH VISCOSITY ADHESIVE (25°C)
The adhesive has a consistent appearance of additive
colour (usually yellow/ivory), it is more difficult to spread and
the most appropriate distribution method is through pouring.
It limits dripping, it is suitable for filling applications and also
for vertical applications (thixotropic adhesive) as in walls
or ceilings. Greater rigidity and structure.
PHASE 3SURFACE ANALYSIS
ANALYSIS OF DISTRIBUTION AND BONDING TIMES ACCORDING TO THE SPEED OF THE APPLICATION PROCESS
According to the application process, to the size
of the surface in which to distribute the glue, to the
time available from the moment of glue distribution
onto the surface and to the gluing of the two parts,
it is possible to decide whether to use a more reactive
(quicker) or less reactive (slower) adhesive.
MONOCOMPONENT GLUE
BI-COMPONENT GLUE
Open time (25°C and Ur 40-60%)
Pressing time (25°C)
Complete curing
Open time (25°C and Ur 40-60%)
Pressing time (25°C)
Complete curing
Open time (25°C and Ur 40-60%)
Pressing time (25°C)
Complete curing
Open time (25°C and Ur 40-60%)
Pressing time (25°C)
Complete curing
From 5’ to 1h 30’
From 1h to approx. 5h
From 3 to 8 days
From 1’ to 50’
From 5’ to approx. 2h
From 1 to 5 days
From 5’ to 6h
From 20’ to approx. 24h
From 3 to 15 days
From 1’ to 2h
From 1h to approx. 10h
From 2 to 6 days
LOW
VIS
CO
SIT
YLO
W V
ISC
OS
ITY
HIG
H V
ISC
OS
ITY
HIG
H V
ISC
OS
ITY
OPEN TIME:The time interval that is available from the moment of glue distribution onto he surface to the gluing of the two parts is considered as open time. It can be slower or faster, ranging from a few minutes to a number of hours. For most adhesives it is possible to modify this, longer or shorter, but always within the limits of the chemical nature of the product itself.
PRESS TIME:Time required for the compression of a manufactured item in order for the adhesive to reach a polymerisation stage such that it is possible to extract and initially move it. The pressing time undergoes variations based on thereactivity of the adhesive: the more reactive it is, the lesser the press time.
COMPLETE HARDENING:Monocomponent adhesives harden due to the moisture contained in the air or through the addition of nebulised water. Application of the same can be performed manually, with a spatula coating or with the use of distributors. Bi-component adhesives harden through the chemical reaction between polyol and isocyanates. The application generally occurs with the use of special systems that allow measuring of the two components in the correct pre-established ratios, and with greater ease. Complete hardening (usually expressed in days) is the time necessary for the adhesive to reach the completeness of its mechanical and adhesion properties.It can take at least 3 days.
DEFINITIONS
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HEADQUARTERS
Via Castellana 6835010 Trebaseleghe Padova - Italy
T +39 049 9386521F +39 049 9386910
APPLICATION SECTORS
The Europoliuretani polyurethane glues consist of a
compound that is able to tenaciously combine different
materials for use in multiple sectors:
• Transportation: finsulated and isothermal vans,
refrigerated vehicle bodies, caravans, etc.
• Insulation: sandwich panels, multi-layer panels, insulated
panels, cold rooms, walls for thermal insulation or
protection against sound, noise barriers, etc.
• Conditioning: air treatment, pipes, etc.
• Furniture and furnishings.
• Aeronautics and boating.
• Bonding of floors with parquet or linoleum.
• Construction and building:roofs, profiles, frames, metal
carpentry prefabrication door and window frames
and shipbuilding support, etc.
• Ventilated façade panels.
• Wood: structural, for furniture, etc.
• PVC: coating, plating, etc.
• Agglomeration of cork, rubber, plastic, etc.
• Domestic hot water: health services, reinforcement
and shower systems, bathroom furniture, bathtubs
and shower trays, ceramic tiles, etc.
• Lighting and energy: photovoltaic panels, lighting
technology, etc.
• Safety: fire stop doors, fire doors, etc.
• Others.
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Refrigerated vans/trucks
Wood-compact expanded wood sandwich panelling
Rock wool (sound insulation panel)
Building plasterboards
Rubber agglomerate anti-trauma flooring PVC/aluminium frames with mineral wool
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