©f®o*§ cjc™ oil filtration systemsdocshare02.docshare.tips/files/25425/254258200.pdfthe cjc...
TRANSCRIPT
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CJC™ Oil Filtration Systems Efficient removal of particles, water and oxidation by-products from h\\ and hydraulic fluids
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M J © I ©f®o*§ iraimii© i &©[TWfl(D©§
S7/ Visit by Technical Team
O Analysis of requirements
O Research & Development
O Oil sample analysis service
Information: www.cjc.dk
O Technical advice & back-up
O S/JOA? and on-time delivery
O Installation of CJC™ filters
O Test and service
O 0// analysis after installation
O Continuous oil analysis
O F/'/fer /nsert ctengfe sen//ce
O Quick spare part service
O Se/v/ce centers w/orW w/ote
O Technical advice & back-up
http://www.cjc.dk
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Manufacturer
C.C.JENSEN A/S * Lovholmen 13 * DK-5700 Svendborg * Denmark Phone: +45 63 21 20 14 * Fax: +45 62 22 46 15 * E-mail: [email protected]
Manual no.: FH7602101(-uk)
OPERATING MANUAL
CJC Offline Fine Filter HDU 27/- P
Production no: 1636250301
Technical Specifications
Type
Model
Filter insert
General arr. / Assembly drw.
Pump
Electric motor
Control box
Pressure switch
Solenoid valve
Special equipment
Noise level
CJC Offline Fine Filter
HDU 27/27 PH
B 27/27
76 021 01-6 (rev. 1) / 46 020 01-3 (rev. 2)
PH-11-6, 300 1/h (56 022 04-3 (rev. 1)
VEM K21R 71G6 (3 x 440 V, 60 Hz, 0.3 kW, 1.06 A)
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_
_
_
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Operating Instructions for CJC Filter Products
IMPORTANT !
In order to have maximum benefit from your CJC Filter, we suggest that you read through this manual's sections concerning installation and operation prior to the product's installation, and when the product is operated or serviced.
Do not hesitate to contact C.C.JENSEN A/S or your local CJC distributor for any further tech-nical information you may require.
This manual contains information on the installation, operation, and maintenance of the CJC Filter unit based on the specifications of the unit when delivered from our factory. The production no. is stated on the front page. In case post-delivery alterations have been made to the unit, we recommend that you contact C.C.JENSEN A/S or your local distributor for an updated manual.
When ordering spare parts or requesting technical assistance, always state the production (serial) number of the CJC filter unit (see front page of manual and name plate on unit).
Unless special permission has been granted by C.C.JENSEN A/S do not attempt to repair or dismantle the CJC Filter unit or any of its components within the warranty period of the unit (with exception of any dismantling necessary for the replacement of filter elements). Failure to seek the said permission will cause the guarantee on the said parts to be void !
C.C.JENSEN A/S' product liability does not cover technical modifications to the filter unit or its electrical system unless C.C.JENSEN A/S' in writing has accepted such extension of liability.
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Operating Instructions for CJC Filter Products
t^ WARNINGS & CAUTIONS - health and safety hazards
The CJC Filter unit is a machine and as such it must be inspected daily - even if CJC Filters in general demand very little maintenance.
Almost all types of oil are potential threats to the environment and as such they must not be drained into ordinary sewers or "dumped" in nature. Always check that all oil carrying components are sealed and tight before operating the CJC filter unit.
Be aware that oil spillage on the floor around the filter unit is a serious safety risk !
Water drained from a filter separator is not clean and must not be drained to ordinary sewers, but be collected in a special container and disposed of in accordance with local regulations for oil and chemical waste.
Used filter elements very often contain harmful substances separated from the oil. Always pack and seal used elements thoroughly until they can be disposed of in accordance with local regulations for oil and chemical waste.
The electrical power supply to the filter unit must be switched off (remove fuses if necessary) when carrying out maintenance, and especially before opening the control box or the terminal box of the electric motor/Repairs of the electrical control systems may only be carried out by trained C.C.JENSEN technicians.
Do not expose the filter unit to ambient temperatures higher than 60 °C (140 °F) as this may harm electrical wires, hoses and other rubber or synthetic components !
The fluid temperature inside the filter unit must never exceed 80 °C (175 °F). Higher fluid temperatures may cause damage to the seals and packings on and in the filter unit.
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Operating instructions ^1
When ordering spare parts, always state filter type, production no. and an exact description of the part (drawing and item no. if any).
All item nos. mentioned below refer to drawing nos
A) 76 02101-6 (General arrangement) B) 46 020 01-3 (Assembly drawing)
in this book.
Connection to the System CJC fine filters must be connected to the main system by independent suction and return lines. The filter suction line should be connected to the lowest and most contaminated location of the system tank (very often the bottom drain plug), and the filter outlet (return) line should be led back into the tank close to the suction pipe of the system pump - preferably below the oil surface to avoid oxidation of the oil.
The connection pipes and hoses should be as short as possible. If conditions on the installa-tion site demand for very long pipes the inner diameter of the piping must be increased accordingly and not reduced until immediately before entering the filter.
.Note! Never use fittings with tapered thread in filter or pump.
The electric motor and the pump are connected to the voltage required, preferably over a motor overload protection (not included in the CJC standard supply). Remember to check at start up that the electric motor rotates in correct direction (indicated by arrow on fan cover).
Starting Up Check that inlet and outlet valves (if fitted) are open, and that the vent screw (B-7) on the filter top is open. Then start the pump.
Close the vent screw as soon as liquid is appearing under it (the pump will take some 15 mins to fill the filter).
Vent the filter again after approximately one hour's operation (not necessary if filter is fitted with automatic vent).
Normal Operation When the filter is put into operation with a clean filter insert, the pressure drop over the insert (B-17) is insignificant.
Manual no. FH7602101(-uk)
HDU 27/- P
The pressure gauge (A-3) monitors the pressure drop over the filter insert. The pressure varies with the oil viscosity, but is usually < 0.3 bar. It is not unusual, however, for the pressure to be somewhat higher during the first hour of operation until temperature and flow conditions have stabilized.
As impurities are deposited in and on the filter insert the resistance against the oil flow increases, which is monitored on the pressure gauge. When the pressure reaches 2 bar the free flow area of the insert has been reduced to an extent that the insert must be replaced. For additional safety a 2.8 bar pressure relief valve is integrated in the filter pump.
Filter Insert Replacement When the gauge indicates a pressure drop of 2 bar the filter insert is due for replacement. Before this can be done the filter housing has to be drained.
Stop the pump and close inlet and outlet valve (if any). Untighten the vent screw and drain the housing through.the bottom drain (A-4).
After drainage unscrew the top nut (B-23) and lift off the housing. Unscrew the spring nut (B-29) and remove the spring (B-24) and the spring guide (B-16). Now lift up the insert. This is done easily by means of a CJC Insert Extractor, which can be ordered with the new filter insert.
When all inside parts have been cleaned and all o-rings checked (B-5, B-13) the new insert can be placed in the housing. Before pressing the spring guide in place, check that the o-ring is placed correctly in the groove.Take care not to damage it on the thread of the stay bolt during assembly.
When the spring guide and the spring have been placed, tighten the spring nut first by hand until it touches the spring housing disc, and then with a spanner an additional 4 turns per 27/27 module, making the insert settle. Refit the housing, tighten the top nut (150 Nm) and the filter is ready to be restarted. Remember to close the bottom drain.
The lifetime of the filter insert is dependent of the operating conditions. It is advisable, though, to replace the insert once a year.
0309 le
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r Part no.: FA7602101-XY
Filter size Pump size
Free height n
X
1
2
3
4
Filter size
27/27
27/54
27/81
27/108
a
530
780
1050
1315
b
325
575
845
575
Welght-kg
40
48
56
68
Y
A
B
C
D
E
F
G
H
I
J
K
L
Pump size
P-6-DC
P-9-6
P-9-8
P-11-4
P-11-6
P-19-4
P-19-6
PH-9-6
PH-11-4
PH-11-6
PH-19-4
PH-19-6
Design pressure 4 bar Design temp. 80°C
A =018, Oil inlet, (other size optional) B = 2318, Oil outlet/other size optional) C = 1/2" BSP Drain valve D = 1/4" BSP Vent E = Sampling point F = 1/4" BSP Connection for optional pressure switch
Weight: Filter (x) Pump (y) Misc.
15 1
kg kg kg
Total kg
Thte document has b u n prepared by C C Janaan A/S of Svandborg. Denmark, and remains tha property or the company. Re-production or usa of Ihla documant without tha con—nt of CCJanean A/S or Ita autoeldtarlee l> prohbltad. AU rights reserved.
Scale: Customer:
Project:
C.CJENSEN A/S UJVHCXfEN Q. DK-5700 SVENDB0RG. DENMARK FAX NO US 62 22 tt 15 PHONE US 63 21 20 U
CJC Fine Filter type HDU 27/- P General Arrangement
Constr.
Drawn
Appr.
Rev. 1 | g j
Sign Date JSD gj
99.01.04 99.01.04
01.11.06 Drawing no.
76 021 01-6
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List of components
at "on HmtMioN swrass
CJC™ Fine Filter HDU27/- P Drawing No.: 76 021 01-6
Item group: F1311
Pos.
1
2
3
4
5
6
7
Article No.
46 020 01-3 #1
56 022 04-3 n
FD33006
FD32662
FD32267
FD32267
FB5601420
Description
CJC™ Fine Filter HDU 27/-
P u m p P & P H
Pressure gauge 063 0-4bar
Drain valve
Profile ring tube fitting 018x3/4"
Profile ring tube fitting 018x3/4"
Sampling point no. 1
Qty.
#1 See [Fine Filters] under [Spares] under [HDU 27/-]
#2 See [Pumps] under [Pump P & PH]
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Parts list Filter Size Article No. Pos.
o 27/27
n
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U 27/81
rn
T3 27/108
vf
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List of components
a® a t "on niiRftnoN WS«MS
CJC™ Fine Filter HDU 27/-Drawing No.: 46 020 01-3
Pos.
1
2
4
5
6
7
8
9
10
11
13
15
16
Article No.
FD32241
FD34018
FD30250
FD34030
FD34086
FD34097
FD34188
FD2200701
FC1600133
FD1200110
FD1200106-670
FD1200106-940
FD1200106-1205
FD32019
FD1601003
FD1601014
FD34016
FD34085
FD35106.
FB1600210
FB1600215
Description
Plug 1/4"
Cupper packing 14x18x2
Stud bolt M8x36
O-ring 295x5,0
. Nitrile
Viton
27/27-54-81
27/108
Usit ring 14,7x22x1,5
Nitrile
Viton
Vent screw 1/4" BSP
Filter base f. HDU 27/-
Stay bolt
27/27
27/54
27/81
27/108
Plug 3/4"
Filter plate
POM
Steel
O-ring 28,17x3,53
Nitrile
Viton
Ball'handle 032
Spring guide
POM
Steel
Qty.
1
1
4
02-2004
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List of components
enroll Humwoi ITOHB
CJC™ Fine Filter HDU27/-Drawing No.: 46 020 01-3
Pos.
17
18
19
23
24
26
27
29
30
Article No.
PA5600317
PA5601301
FD30018
FD2600210-1
FD2600210-2
FD2300116
FD1600517
FD35138
FB4800132-27
FB4800132-54
FB4800132-81
FD2300125
FB5900907
Description
Filter insert
A 27/27
B 27/27
27/27
27/54
27/81
27/108
ScrewM4x12
Packing f. filter plate
Nitrile
Viton
Top nut
Spring 4x38x300
CJC Label
Filter housing
27/27
27/54 (and 27/108)
27/81
Nut f. Spring guide
Lower Housing
27/108
Qty.
1
2
3
4
4
1
04-2003
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List of components
cic~oa ntntmoH swwss
CJC™ Fine Filter HDU 27/-Drawing No.: 46 020 01-3
Pos. Article No. Description Qty.
FD34047
FS1006
Packing set f. HDU 27/27-54-81
Nitrile
Viton
2 off o-ring 28,17x3,53
1 off o-ring 295x5,0
1 off u sit ring 14,7x22x1,5
FD34046
FS1000
FS1025
Packing set f. HDU 27/108
Nitrile
2 off o-ring 28,17x3,53
2 off o-ring 295x5,0
1 offusitring 14,7x22x1,5
Filter plate set
POM, nitrile
St. steel, viton
1 off filter plate
1 off packing f. filter plate
4 off screw M4x12
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List of components Cit" Oil HUMTHM SYSTEMS
CJC™ Pump Type P & PH Drawing No.: 56 022 04-3
Pos.
1
3
4
5
6(P)
6(PH)
7
8
9
10
Article No.
FB6204201
FD34002
FD34078
FD30106
FD30107
FB31036
FB31002
FB31051
FB34001
FB31002/PH
FB34001/PH
FD1100111
FD1100102
FD1100103
FD1100104
FD34001
FD34080
FD3000308
FD3000301
FD3000313
FD3000303
FD34064
FD34079
Description
By-pass valve
O-ring 9,6x2,4
Nitrile
Viton
Screw M6x30
Screw M8x30
E-motor f. pump P
PM80-188B24VDC
K21R71 G6 3-phase
K21R 71 G8 3-phase
K21R 71 K4 3-phase
E-motor f. pump PH
K21R71 G6 3-phase
K21R71 K4 3-phase
Shaft f. gear wheel w/sleeve
P-6
- P-9
, P-11
P19
O-ring 7,6x2,4
Nitrile
Viton
Gearwheel w/sleeve
P-6
P-9
P-11
P-19
O-ring 84,5x3,0
Nitrile
Viton
Qty.
1
2
4
4
1
04-2003
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List of components
ClCOIl HL1MHI0N STOWS
CJC™ Pump Type P & PH Drawing No.: 56 022 04-3
Pos.
11
12
13(P)
13(PH)
14(P)
14(PH)
15
16
17
18
19
20
Article No.
FD2600415
FD2600409
FD2600408
FD2600407
FD30134
FD30135
FD30133
FD34003
FD34082
i
FD34004
FD34096
FD30004
i FD30006
FD3000309
FD3000302
FD3000312
FD3000304
FD2100216
FD2900465
FD30005
FD34016
FD34085
FD35117
Description
Pump housing
P-6
P-9
P-11
P-19
Key
P-9 5x5x8
P-11 5x5x10
P-19 5x5x18
Shaft seal 17x28x7 f. pump P
Nitrile
Viton
Shaft seal 18x30x7,5 f. pump PH
Nitrile
Viton
Sleeve 14x17x17 f. type P
Sleeve 14x18x17 f. type PH
Gearwheel w/groove
P-6
P-9
P-11
P-19
Pump cover/bracket
Brass plate f. pump
Seeger ring
O-ring 28,17x3,53
Nitrile
Viton
Arrow
Qty.
1
04-2003
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List of components Aplasia
QmsMm eifoii HITWWIOH SYSTEMS
CJC™ Pump Type P & PH Drawing No.: 56 022 04-3
Pos. Article No. Description Qty.
(P)
FD34157
FD31157-V
Packing set, complete f. pump P
Nitrile
Viton
2 off o-ring 9,6x2,4
1 off o-ring 7,6x2,4
1 off o-ring 84,5x3,0
1 off o-ring 28,17x3,53
1 off o-ring 21,6x2,4 (by-pass valve)
1 off usitring 43x34,3x2
1 off shaft seal 17x28x7
1 off sleeve 14x17x17
1 off seeger ring
(PH)
FD34183
FD31183-V
Packing set, complete f. pump PH
Nitrile
Viton
2 off o-ring 9,6x2,4
1 off o-ring 7,6x2,4
1 off o-ring 84,5x3,0
1 off o-ring 28,17x3,53
1 off o-ring 21,6x2,4 (by-pass valve)
1 off usitring 43x34,3x2
1 off shaft seal 18x30x7,5
1 off sleeve 14x18x17
1 off seeger ring
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CJC FILTER INSERT EXTRACTOR v. H^'£M
Stay bolt
To facilitate the job of changing filter inserts in CJC Fine Filters and Filter Separators we have produced a CJC Filter Insert Extractor as shown above.
The CJC Filter Insert Extractor is led over the stay bolt in closed position, and the insert can now be removed in sections by lifting the two handles.
The changing of inserts as shown above is hereby done easier and cleaner.
Therefore, do not forget to order a CJC Filter Insert Extractor when ordering inserts next.
Article number FB4900201
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Adjustment of Pressure Gauge
Indicator
Start pressure
Minimum working pressure
Filter before start (Obar)
Disassemble glass
Assemble the glass so that "P-outlet" stands opposite indicator at minimum working pressure
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EU Declaration of Conformity for Machinery
Manufacturer:
Address:
hereby confirm that
Machine type:
C.C.JENSEN A/S
Lovholmen 13 DK-5700 Svendborg Denmark
CJC Offline Fine Filter, type
HDU 27/27 P
Phone:+45 63 21 20 14 Fax: +45 62 22 46 15 E-mail: [email protected]
Production no:
Further we confirm
lG3fc*SP30-/
is in conformity with the provisions of the Machinery Directive (directive 98/37/EC) and with national implementing legislation.
is in conformity with the provisions of the following other EC/EEC-directives:
Directive on pressure carrying equipment (Directive 97/23/EC) concerning material exposed to pressure > 0.5 bar.
The Low-Voltage Directive (73/23/EC) on electric components for application within certain voltage limitations.
The EMC-directive (89/336/EEC) on electro-magne-tic compatibility.
that the following (parts/clauses of) harmonized stan-dards have been applied:
EN 50082-1 EN 50082-2 EN 60204-1
Signature / Date :
Responsible: ~Z^
I