fma summits top 10 lean tools

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    http://www.fmasummits.com/
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    Since 2006, FMA Summits has been producing high level

    executive summits, one of whichThe Progressive

    Manufacturing Summit engages VPs and Directors of

    Lean Manufacturing, Continuous Improvement,

    Operations, etc. for manufacturing facilities across the

    nation who work with FMA to learn how to better achieve

    and surpass their strategic goals of increased

    manufacturing efficiency, streamlined processes and

    sustainability.

    About FMA Summits

    http://www.fmasummits.com/http://www.fmasummits.com/
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    This presentation will feature 10 tips for streamlining and

    focusing Lean Strategy for Manufacturing practices, that FMA

    and its clients have worked together to deem most important in

    moving forward.

    These topics are the focus for our Delegates and outline the

    various solutions that our Partner companies will exhibit and

    present on at our upcoming Manufacturing Summit in Atlanta,

    GA November 17th19th, 2014.

    Introduction:

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    5Srepresents a strategy for organizing

    the work area starting with:

    Sort, Set, Shine, Standardize and Sustain.

    The basic purpose of 5S is to implement

    a roadmap for the elimination of waste

    that results from poorly or inefficient

    work areas.

    5S

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    The Bottleneck Analysis

    Bottleneck Analysis is used to identify

    the weakest link in the manufacturing

    process which limits the overall through

    put and improve the performance for

    that part.

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    Continuous Flow Manufacturing

    Continuous flow Manufacturing

    ensures that the work-in process

    smoothly flows with minimal bumps

    between the steps. It eliminates many

    forms of waste like inventory, waiting

    time etc.

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    HoshinKanri

    HoshinKanriguarantees the goals of the

    company; the middle management and

    the work on the plant floor are

    consistent and thorough. It removes

    poor communication and inconsistent

    direction.

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    Jidoka

    Jidokais a unique concept of partially

    automating the manufacturing process

    and to automatically stop when defects

    are detected. It reduces labour costs as

    few people can now monitor multiple

    stations and quality issues are detected

    Immediately.

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    Just-in-time

    Just-in-timeis focused on pulling parts

    through production based on customer

    demand instead of pushing parts

    through production based on projecteddemand. It works in sync with other lean

    tools and is highly effective in reducing

    inventory levels and improving cash

    flows.

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    Kaizen

    Kaizenworks towards continuous

    improvement by employing a strategy

    where employees work together toachieve step by step improvements in

    the manufacturing process.

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    Overall Equipment Effectiveness

    Overall Equipment Effectivenessis

    effective in measuring the productivity

    loss for a given manufacturing process.

    These 3 categories of loss are

    Availability, Performance and Quality.

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    SMART Goals

    SMART Goals are the goals that

    are: Specific, Measurable, Attainable,Relevant, and Time-Specific. This helps in

    tracking the effectiveness of the goals.

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    Value Stream Mapping

    Value stream mapping is a tool that

    maps the flow of production visually.

    It shows the current and future state of

    processes thereby underlining the scope

    for improvement.

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    Montreal Office (HQ)

    FMA Inc. Montreal:

    1751 Richardson Suite 8100

    Montreal, QC H3K 1G6, Canada

    Tel: 514 396 7076

    Fax: 514 744 0117

    General Manager: John Hislop

    [email protected]

    Chicago IL Office

    FMA Inc. Chicago:

    917 W Washington, #218,

    Chicago, IL 60607 USA

    Tel: 312 821 7632

    Fax: 312 821 7634

    General Manager: Barinder Kaur

    [email protected]

    Contact Us

    mailto:[email protected]:[email protected]://www.fmasummits.com/mailto:[email protected]:[email protected]