The Motor Controller the most important element in the e-bike electronic and it is full responsible of the system performance. It process sensors information and manage the power that the motor need to supply depending of them. We have developed our

using all the experience and knowledge of the l just to give market response to the demand

of High Level solutions, fully customizable and with open system to be integrated in quality e-bike systems. Based in CAN BUS can process the inputs and supply fast response adopting different customizable motor maps for each power level. Full designed and produced in Europe to give the best quality with the best price.

"SMART MOTOR CONTROL" eader Automotive Group Nagares

The Ebikemotion® Technologies Brushless controller is suitable for 48 volts and 36 volts brushless sensored motors that are used in electric bikes. The system works with brushless motors that include Hall sensors. The Design is based on a Dspic33EP 16 Bit Microcontroller that implements a 3 phase sensored control solution using a six—step commutation process, that includes a closed-loop speed control and a current limitation.

The circuit also includes a E523.50 3x Half bridge driver that is suitable within a supply voltage range from 12 V to 72 volts. The controller integrates a high speed CAN bus, that could be used to communicate with external LCD Displays, Smart BMS Or other devices and two serial interfaces that could communicate with devices that works with other protocol. An USB host interface is also implemented.

more info: ebikemotion.com

Ÿ BLDC Motors in electric bicycles or tricycles

Ÿ HUB Motors with External Controllers

Ÿ MID DRIVE or HUB Motors with build in Controller

ebikemotion®

Target Applications:

NAGARES S.A.(Motilla del Palancar - Spain)

PRODUCTION CENTER

GND (NAGARES)(Valencia - Spain)

BISITE R+D Group(University of Salamanca)

RESEARCH CENTERS

STAGEMOTION Automotive S.L.(Palencia, Spain)

EBIKEMOTION Technologies S.LU.C/ Orfebres, 10 – 34004

(Palencia, Spain)Phone: (+34)979 113 200 – Ext.301

Email: hello@ebikemotion.com

HEADQUARTERS

GRUPELEC (NAGARES)(Valladolid - Spain)

EBIKEMOTION Germany (CAS)(Ludwigshafen - Germany)

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BLCDC Motor ControlAlgorithm Concept

Double Level Concept(Power+Control)

The power level (MOSFET) is full separated of the control board. That leaves us to create different configurations for different markets and power requirements

All the wiring in the PCB Board are based in Plug and Play Connections.

EN 15194DIN EN ISO 13849According to Directive 2006/42/EG

bikes

Nagares SAManufacturers of Spain and the R+D in GND (Valencia) is the responsible of the design, production and quality management of the SMART CONTROL

one of the most important Automotive Electronic

made with AutomotiveQuality Standards

Designed Manufactured

in Spain (EU)

&

SMART CONTROLSmart Motor Controller for MID and HUB

more info: ebikemotion.com

Product Features and Specifications Ÿ 3-ph 48 volts or 36 volts brushless motorsŸ Up to 250/350 Watt MotorsŸ DSPic33EP 16 bit microcontrollerŸ Elmos E523.50 DriverŸ Motor current measurementŸ Sensored control using hall sensorsŸ DC bus overvoltage, undervoltage and overcurrent

fault detectionŸ 5 Volts 500 kbauds High speed CANŸ 2 Serial to TTL InterfacesŸ In-Circuit and In-Application Programming CANŸ External EEPROM (Store customization data)Ÿ 6 volts (0.4 Amperes) Accessories switchable outputŸ 6 volts (0.8 Amperes) external Lights switchable outputŸ 12 volts (2.0 Amperes) Accessories switchable outputŸ 4.3 Volts Supply for the external sensors be means of a

voltage tracker.Ÿ 2 active sensors (torque and throttle) input with open

load detectionŸ 3 digital sensors (speed,PAS and Brake) input with

open load detectionŸ Activation switch be means of a pull up configuration. It

has to be switched by pulling the line to ground

Board temperature measurement close to the 3 half bridges MOSFETs

Ÿ Up to 205/350 Watt Motors (more power check)Ÿ EN 15194 - DIN EN ISO 13849 - According to

Directive 2006/42/EGŸ In-APP full cutomization of Maps, Limits, Response,

Power Supply and user feeling.Ÿ IP67 Waterproof

63.0 mm26.6 mm

64.5 mm

bikes

Ÿ Lenght: 64,5 mmŸ Height: 26,6 mmŸ Witdh: 63,0 mmŸ Weight:

Dimensions Box:

Ÿ Lenght: 59 mmŸ Height: Ÿ Witdh: 59 mmŸ Weight:

Dimensions PCB:

This is the standard size of the controller. But the layout and shape could be adapted for customers requirements.

Technical view

Special Controler Featuresintegrated in ebikemotion APP