fls m9 - · pdf file1 fls m9.00 2-wires flow monitor safety instructions packing list general...

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FLS M9.002-WIRES FLOW MONITOR

SAFETY INSTRUCTIONS

PACKING LIST

General Statements• Do not install and service the product without following the Instruction Manual.• This item is designed to be connected to other instruments which can be hazardous if used improperly. Read and follow all associated instrument manuals before using with it.• Product installation and wiring connections should only be performed by qualifiedstaff.• Do not modify product construction.

Installation and Commissioning Statements • Remove power to the instrument before wiring input and output connections.•Donotexceedmaximumspecificationsusingtheinstrument.• To clean the unit, use only chemical compatible products.

Please verify that the product is complete and without any damage. The following items must be included:• M9.00 Flow Monitor• Instruction Manual for M9.00 Flow Monitor• Instruction Manual for F3.00 Flow Sensor (only for M9.00.XX Field Mount Flow Monitor).

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DESCRIPTION

CONNECTIONS TO INSTRUMENTS

ThenewFLSM9.00isapowerfulflowmonitorbasedon2-wiretechnologydesignedtoconvertthefrequencysignalofFLSflowsensorsintoaflowrate.M9.00 is equipped with a wide 4" display which shows measured values clearly.Moreoverthestandardbacklightimprovesfurtherthedisplayvisibility.Afirstprocedurewillgrantaeasysetupofmainparameters.Aflowratereferencecanbeusedforarecalibrationoraalignmentthroughaintuitive"in-linecalibration".A2wires4-20mAoutputcombinedwithasolidstaterelayallowtoremoteinstantflowrateaswellasanalarm.

F3.00 F3.20 F6.30 F3.10 F3.05 F6.60 F6.61 F111

M9.00 x x - X - - - X

ULF F3.80pH/

ORP200pH/

ORP400pH/

ORP600C150/200

C100/C300

C6.30

M9.00 X X - - - - - -

TECHNICAL DATA

General•Associatedflowsensor:FLSHalleffectwithfrequencyoutput• Materials:-Case:ABS-Displaywindow:PC-Panel&Wallgasket:siliconerubber-Keypad:5-buttonsiliconerubber• Display-transflectivetechnology-backlightversion:monocolour-backlightactivation:availablewithoutanalogoutputactivation-Updaterate:1second-Enclosure:IP65front•FlowinputRange(frequency):0.5to500Hz•Flowinputaccuracy:0,5%

Electrical •SupplyVoltage:12to24VDC±10%regulated•Backlightisavailablewithpowersupply>=12VDC•FLShalleffectflowSensorpower:-3,8VDC@<20mA-Opticallyisolatedfromcurrentloop-Shortcircuitprotected•1xCurrentoutput(NotavailablewithbacklightON):-4…20mA,isolated,fullyadjustableandreversible-Maxloopimpedance:150Ω@12VDC,600Ω@24VDC•Solid-Staterelayoutput:-UserselectableasMINalarm,MAXalarm,PulseOut,FreqOut,Off-Opticallyisolated,50mAMAXsink,24VAC/VDCMAXpull-upvoltage-Maxpulse/min:300-Hysteresis:Userselectable

Environmental •Operatingtemperature:-20to+70°C(-4to158°F)•Storagetemperature:-30to+80°C(-22to176°F)•Relativehumidity:0to95%notcondensing

Standards & Approvals•ManufacturedunderISO9001•ManufacturedunderISO14001•CE•RoHSCompliant•GOSTR

WIRING CONNECTIONSRear Terminal View

Refer to dedicated sensor manual for its wiring.

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DIMENSIONS INSTALLATION

COMPACT MOUNTING

PANEL MOUNTING

WALL MOUNTING

Mechanical installation Theflowmonitor&transmitterisavailablejustinonepackagingforcompactfieldversion,panelorwallinstallation.Thecompactfieldversionismountedontopofthesensorusingthecompactmountingkit(F6.KC1),thepanelversionisinstalledusingthepanelmountingkit(M9.LN1),whilethewallmountingversionisgotfixingthepanelmountingversiononthewallmountingkit(M9.KWX).Themountingkitscanbeordereddirectlyconnectedto the monitor or separately and then simply installed on it.

Panel installation

Fixinstrumentonthepaneltighteningbyhandplasticnut(M9.LN1).

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Compact installation

Thecompactmountingkit(F6.KC1)includesthecompactplasticadapterwithgasketforIP65watertightinstallation,sensorgasket,thecompactcapandthelocking ring.

• Lubricate the sensor gasket with silicone lubricant and mount it on the proper seat.• Add the compact cap to the sensor and insert the sensor into the plastic adaptermakingsurethealignmenttabsareseatedinthefittingnotches.• Lock the sensor to the adapter: screw completely the locking ring.• Tightenplasticnuttofixmonitoronplasticadapter.

WIRING

General recommendationAlways ensure the power supply is switched off before working on the device. Make wiring connections according to wiring diagrams.•Terminalsaccept26to12AWG(0.08to2.5mm2)•Striparound10mm(0.4”)ofinsulationfromthewiretipsandtinbareendsto avoid fraying.• Ferrules are suggested when connecting more than one wire to a single terminal.• Remove the upper part of the terminals for an easy cabling.•Insertwiretiporferrulecompletelyintotheterminalandfixwiththescrew untilfingertight.•Donotroutethesensor,DCpower,or4-20mAcablesinconduitcontaining ACpowerwiring.Electricalnoisemayinterferewithsensorsignal.• Routing the sensor cable in grounded metal conduit can help prevent electrical noise and mechanical damage.• Seal the cable entry points to prevent moisture damage.

Wall installation Usethepanelmountingkit(M9.LN1)tofixtheM9.00onthededicatedfrontalcutoutofthewallmountingkit(M9.KWX).

Tighten front screws of box and waterproof connectors of cables, internally mountcapsonscrewsitestogetaIP65watertightinstallation.

Compact or Wall InstallationPull the electrical cables through liquid tight connectors.Useelectricalcableswiththeproperexternaldiameterfortheliquid tight connector.PG11/PG9:externaldiameterbetween2-7mm(0.079-0.276”)

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POWER/LOOP WIRING DIAGRAM

Stand-aloneapplication,no current loop used

ConnectiontoaPLC/Instrumentwithseparatepowersupply

or

ConnectiontoaPLCwithbuilt-inpower supply

SOLID-STATE RELAY WIRING DIAGRAM

ConnectiontoaPLCwithNPNinput ConnectiontoaPLCwithPNPinput

Internal PLCconnection

N.O.

COM65

PLC

Imax = 50 mA

Power sup.Power sup.

O.C. INO.C. IN

CN.O.

COM65

PLC

Imax = 50 mA

Power sup.Power sup.

O.C. INO.C. IN

C

Internal PLCconnection

ConnectiontoaPLC/Instrumentdigital input with separate Power Supply

ConnectiontoaPLC/InstrumentdigitalinputforVoltageFreeContacts(REED)

PLC DIGITAL INPUT N

DIGITAL INPUT 2

DIGITAL INPUT 1

REF PLC N.O.

Imax = 50 mA

Imax

COM 5 6

ConnectiontoanUser

N.O. C 5 6 COM

AC or DCPower

User

Imax = 50mA

N.O. C

5 6 COM

AC or DCPower User

Imax = 50mA

10 Kohm

N.O.

COM C 5

6

Power Supply 12 - 24 VDC 12 - 24 VDC

PLC / Instrument Digital INPUT Digital INPUT

Imax = 50mA

N.O. C 5 6 COM

AC or DCPower

User

Imax = 50mA

N.O. C

5 6 COM

AC or DCPower User

Imax = 50mA

The alarm is off during normal operationandgoesONaccordingtoRelay setting. IfImax>50mAuseexternalRelay

N.O.

N.O.

N.C. COM

6

5

COM

External Relay

V= 12-24 VAC/VDC Imax = 50 mA

Imax

Imax

+V

-V

ConnectiontoanUser

USB PORT

AUSBportisavailableontheM9.00PCB.TheUSBconnectionallowstheupdatingofdevicesoftware.Todoupdatingitisnecessarytohave:USBcable(M9.KUSB);theinterfacesoftware"FLSCalibrationSystem”andthenewupdatingsoftwareforM9.00whicharebothfreelydownloadablefromFLSwebsite(www.flsnet.it)onproductprofile.

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OPERATIONAL OVERVIEW

TheM9.00flowmonitorandtransmitterfeaturesatrasflectivedisplayandafive-buttonkeypadforsystemset-up,calibrationandoperation.TheM9.00displayhasabacklightwhichcanbeactivatedjustincase4-20mAoutputis not working.

VIEW LEVEL

MENU DIRECTORY SETTINGS MENU AUTO CALIBRATION OUTPUT MENU OPTIONS MENU

MENU

MENU LEVEL FLOW UNIT

LOOP mA

S.S.R.

TEST OUTPUT

BACKLIGHT

VOLUME UNIT

FILTER K FACTOR

FLOW DECPT SENSOR MATERIAL LANGUAGE

PIPE SIZE PASSWORD ASEC

STRING

CONTRAST

DEFAULT DATA

FIRMWARE UPGRADE

SUBMENU LEVEL 4-20mA

OFF

LOOP

ADJUST MIN

S.S.R.

MAX

PULSE

WIN IN

WIN OUT

EDIT LEVEL

PUSH BUTTON

to modify an item

to scroll right

to return to the upper Menu without saving

to save new settings

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MENU DIRECTORY

The M9.00 basic settings are selected in this menu.

The M9.00 auto-calibration is selected in this menu.

The M9.00 analog and digital outputsareset-upinthismenu.Their simulation and testing can be performed in this menu.

The M9.00 options are selected in this menu.

VIEW LEVEL

Flow Rate and Permanent Totalizer values

Flow rate and Resettable Totalizer values.Press the RIGHT arrow key to reset.

If locked, you will need to enter the Password first.LockorUnlocktheTotalizer reset in Option Menu.

Flowrateand4–20mALoopOutput,if the backlight is ON the current Loop is disabled.

Flow rate and Custom string.

Flow rate and Hardware Release and Software Release.

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MENU LEVEL

SETTINGS MENU

Set the Engineering Unit for the Instant Flow Rate.AlltheoptionsavailablearedisplayedontheLCD.

Set the Engineering Unit for the Total Flow Rate.AlltheoptionsavailablearedisplayedontheLCD.

Set the K-Factor for the proper conversion of the frequencyoftheflowsensorintoaflow rate. The K-factor is correlated to: Sensor Model and Actual Internal Diameter (Pipe Size, Pipe

Material, Pipe Standard). Refer to FlowSensor Instruction Manual for the correct value. K factor range:

000.01 to 99999 (theK-Factorcannotbesetto0)

The choice of Sensor Material allows ASEC to improve instrument performances.

You can choose among: CPVC, PVDF or METAL(forBrassandStainless Steel).

Warning: the ASEC function set OFF makes Material Options unavailable.

The choice of Pipe Size allows ASEC to improve instrument performances.

You can choose standard sizes from DN15 to DN300. For pipes biggerthanDN300chooseDN300.

Warning: the ASEC function set OFF makes Size Options unavailable.

MENU LEVEL

AUTO CALIBRATION MENU

Set the Reference Flow Rate.Press Enter and the instrument will calculate the New k-factor

in according with application features (Custom k-factor). Warning: The flow has to be stable, otherwise the monitor

will abort the calculation.

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The 4-20mA signal is proportional to the flow ratein according with setting.

TheSolidStateRelayOutputModecanbeselectedamongdifferent options: MIN alarm, MAX alarm, WIN IN alarm, WIN OUT

alarm and Volumetric Pulse.

The M9.00 analog and digital outputs can be simulatedand tested in this menu.

MENU LEVEL

OUTPUT MENU LOOP mA MENU

SUBMENU

TEST OUTPUT

The Measuring Range of the Flow corresponding to the 4-20mA Output is set here by selecting the Minimum and Maximum values for the Current Loop. The M9.00 allows any values from 0.0000 to 99999 and the value correlated to 4mA can be bigger than the value

correlatedto20mA(inverted output signal). Warning: the Current Loop is disabled when

the backlight is ON.

Current output can be simulated manually to test the Loop. Warning: the Current Loop is disabled when the backlight is

ON.

ThisAdjustmentcanbeusedtoalignthe4mAandthe20mAsignals generated by the M9.00 with the signals received by any

external device. Warning: the Current Loop is disabled when the

backlight is ON.

Status of the Solid State Relay can be toggled for testing.

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SOLID STATE RELAY (S.S.R.) OUTPUT

OFF mode: The output is always deactivated.

MIN mode: set the Setpoint value (Minimum Alarm)and the hysteresis. The output will relax when the flow rate

moves above the setpoint plus the hysteresis value.

MAX mode: set the Setpoint value (Maximum Alarm)and the hysteresis. The output will relax whenthe flow rate drops below the setpoint minus

the hysteresis value.

PULSE mode: set the Volume and the Duration of the pulse (WIDTH).

WIN IN mode: set the Values of the two setpoints(higher as minimum and lower as maximum) and the

hysteresis. The output will BE ACTIVATED when the flow rateis between the two setpoint ± the hysteresis value.

WIN OUT mode: set the Values of the two setpoints(lower as minimum and higher as maximum) and the hysteresis.

The output will RELAX when the flow rate is between the two setpoint ± the hysteresis value.

OPTION MENU

Set the backlight ON or OFF.Warning: the Current Loop is disabled when the backlight is

ON.Backlight is available with a power supply ≥ 12 Vdc

Select the Filter Leveltodampenfluctuationsinmeasurement.OFF: no damping effect, near instantaneous response.

Set the Decimal Point Position to get the best resolution for the application.

Select one of the following options:X.XXXX ; XX.XXX ; XXX.XX ; XXXX.X ; XXXXX.

Set the Language among following options:English – Italiano – Deutsch- Francais - Espanol

Set ON the ResTot PWD to protect access toMenu Directory Level and to avoid undesired reset

of Resettable Totalizer. NOTE: the Password is right arrow, up arrow, right arrow and

enter. The Password Combinationcan’tbemodified.IfthePassword is not correct on the display will appear the notice:

“Password wrong”.

MENU LEVEL

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Set a string of 10 characters/digits.

AdjusttheLCD contrast for view improving.

Useto return back to the factory data

UsetoupdatetheInstrumentSoftwarewithaNewFirmwareReleasefollowing this procedure:

-Downloadtheinterfacesoftware“FLSCalibrationSystem”andtheupdatedsoftwareonwww.flsnet.it.

-Launchthesoftware"FLSCalibrationSystem"onthelaptop.-Confirmthe"FirmwareUpgrade"procedurewithRightArrowand

thenwithEnteronM9.00.-ConnectM9.00tothelaptopbytheUSBcable.

NOTE:Attheendoftheprocedureswicthofftheinstrumentandthenswitch on again to refresh M9.00 software.

ASEC (Automatic Systematic Error Compensation) improves instrument performances. ASEC function works basing on:

Sensor Body Material and Pipe Size.WhenASEC is set OFF, Sensor Body Material and Pipe Size options are unavailable in Calibration Menu. WARNING: ASEC is designed to work ONLY inconjunctionwithF3.00sensor.Don’tactivatethisfunctionwhen

monitor manage a other sensor.

OUTPUT MODE

TheM9.00flowmonitorandtransmitterfeatures1solidstaterelaysin addition to the current loop.

The S.S.R. (solid state relay) can be set in the following way:

OFFThe output is always deactivated.

Theoutputistriggeredwhentheflowratedrops below the setpoint: the alarm icon placed in the high part of the display will switch on.Theoutputwillrelaxwhentheflowratemovesabove the setpoint plus the hysteresis value.

Theoutputistriggeredwhentheflowrateis greater than the setpoint: the alarm icon placed in the high part of the display will switch on.Theoutputwillrelaxwhentheflowratedropsbelow the setpoint minus the hysteresis value.

Theoutputbetriggeredwhentheflowrateis greater than the max setpoint or when the flowratedropsbelowtheminsetpoint:alarmicon placed in the high part of the display will switch on.Theoutputwillrelaxwhentheflowrateisbetweenthetwosetpoint±thehysteresisvalue.

MINMODE(displayreportsALARMMINIMUM)

MAXMODE(displayreportsALARMMAXIMUM)

WINOUTMODE(displayreportsALARMMINIMUMorALARMMAXIMUM)

Flow

Time

Hysteresis

Setpoint

output relaxed

output energized

Output relaxed

Output energized

Time

Flow

Hysteresis

Setpoint

Setpoint

Hysteresis

Flow

Time

Hysteresis

Output relaxed

Output energized

Setpoint

Flow

Time

Hysteresis

Output relaxed

Output energized

Setpoint

output relaxed

output energized

Hysteresis

Setpoint

Time

Flow Flow

Time

Hysteresis

Output relaxed

Output energized

Setpoint

Output relaxed

Output energized

Time

Flow

Hysteresis

Setpoint

Setpoint

Hysteresis

Output relaxed

Output energized

Time

Flow

Hysteresis

Setpoint

Setpoint

Hysteresis

Output relaxed

Output energized

Time

Flow

Hysteresis

Setpoint

Setpoint

Hysteresis

Output relaxed

Output energized

Time

Flow

Hysteresis

Setpoint

Setpoint

Hysteresis

22 23

Theoutputbetriggeredwhentheflowratedrops below the max setpoint or when the flowrateisgreaterthantheminsetpoint:alarm icon in the high part of to the display will switch on. Theoutputwillenergizedwhentheflowrateisbetweenthetwosetpoint±thehysteresisvalue.

InPULSEmodetheSSRoutputwillgeneratea pulse when the set volume passes the sensor.ENTERanyvaluefrom0.0001to99999.The duration of the pulse can be chosen from 000.1to999.9seconds

WININMODE(displayreportsALARMMINIMUMorALARMMAXIMUM)

PULSEMODE

Pulse duration

Volume Volume Volume

Pulse duration Pulse duration

Output relaxed

Output energized

Pulse duration



Output relaxed

Output energized

Pulse duration



Output relaxed

Output energized

Pulse duration



Output relaxed

Output energized

Flow

Time

Hysteresis

Output relaxed

Output energized

Setpoint

Flow

Time

Hysteresis

Output relaxed

Output energized

Setpoint

Output relaxed

Output energized

Time

Flow

Hysteresis

Setpoint

Setpoint

Hysteresis

Output relaxed

Output energized

Time

Flow

Hysteresis

Setpoint

Setpoint

Hysteresis

Output relaxed

Output energized

Time

Flow

Hysteresis

Setpoint

Setpoint

Hysteresis

Output relaxed

Output energized

Time

Flow

Hysteresis

Setpoint

Setpoint

Hysteresis

Output relaxed

Output energized

Time

Flow

Hysteresis

Setpoint

Setpoint

Hysteresis

TROUBLESHOOTING

LARGER THAN MAX >HysteresisvalueislargerthantheMAXalarmvalue:theinstrumentwillnevergetoutofthemaximumalarm.Hystererismustbesmaller than the setpoint of maximum alarm.

PULSE OVF ERROR > The pulse width is too wide compared to the pulse frequency. Solutions can be the increasing of set volume or the reducing of the pulse width.

MAX FREQ ERROR > Input frequency is too high

OVERFLOW ERROR > FlowrateisinOVERFLOW:itexceedsthemaximumdisplaycapability.Solutioncanbetochangetheflowrateengineeringunits.

SET MORE THAN ZERO >Thefollowingvalues:K-FACTOR,VOLUME,WIDTHandtheFLOWRATEduringtheautocalculationprocedurecan’tbeset 0.

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ORDERING DATA

Part No.Description /

NamePower supply

Wire power Technology

Sensor Input Output

M9.00.P1 Panel mount Flow Monitor 12-24VDC 2wire Flow

(Frequency)1*(4-20mA),1*(S.S.R.)

M9.00.W1 WallmountFlow Monitor 12-24VDC 2wire Flow


M9.00.W2 WallmountFlow Monitor 110-230VAC 2wire Flow


Part No.Description /

NamePower supply

Wire power Technology

Sensor Input

Output LenghtMain

Wetted Materials

M9.00.01 Field mount Flow Monitor

12-24VDC 2wire Flow

(Frequency)

1* (4-20mA),1*(S.S.R.)

L0 PVCC/EPDM


12-24VDC 2wire Flow

(Frequency)

1* (4-20mA),1*(S.S.R.)

L0 PVCC/FPM


12-24VDC 2wire Flow

(Frequency)

1* (4-20mA),1*(S.S.R.)

L1 PVCC/EPDM


12-24VDC 2wire Flow

(Frequency)

1* (4-20mA),1*(S.S.R.)

L1 PVCC/FPM


12-24VDC 2wire Flow

(Frequency)

1* (4-20mA),1*(S.S.R.)

L0 PVDF/EPDM


12-24VDC 2wire Flow

(Frequency)

1* (4-20mA),1*(S.S.R.)

L0 PVDF/FPM


12-24VDC 2wire Flow

(Frequency)

1* (4-20mA),1*(S.S.R.)

L1 PVDF/EPDM


12-24VDC 2wire Flow

(Frequency)

1*(4-20mA),

1*(S.S.R.)L1 PVDF/

FPM


12-24VDC 2wire Flow

(Frequency)

1*(4-20mA),

1*(S.S.R.)L0 SS316L/

EPDM


12-24VDC 2wire Flow

(Frequency)

1*(4-20mA),

1*(S.S.R.)L0 SS316L/

FPM


12-24VDC 2wire Flow

(Frequency)

1*(4-20mA),

1*(S.S.R.)L1 SS316L/

EPDM


12-24VDC 2wire Flow

(Frequency)

1*(4-20mA),

1*(S.S.R.)L1 SS316L/

FPM


12-24VDC 2wire Flow

(Frequency)

1*(4-20mA),

1*(S.S.R.)L0 BRASS/

EPDM


12-24VDC 2wire Flow

(Frequency)

1*(4-20mA),

1*(S.S.R.)L0 BRASS/

FPM


12-24VDC 2wire Flow

(Frequency)

1*(4-20mA),

1*(S.S.R.)L1 BRASS/

EPDM


12-24VDC 2wire Flow

(Frequency)

1*(4-20mA),

1*(S.S.R.)L1 BRASS/

FPM

26 27

ACCESSORIES

SPARE PARTS

Part No. Name Description

F6.KC1 Compactmountingkit Plastic adapter with compact cap and locking nut (forM9.02andM9.00only)

M9.KW1 Wallmountingkit 144x144mmplasticboxforwallinstallationofallpanelmount monitors

M9.KW2 Wallmountingkitwithpower supply

144x144mmplasticboxand110/230VACto24VDCpowersupply for wall installation of all panel mount monitors

M9.KUSB USBcablefordeviceinterfacing USBcablededicatedtoFLSproducts,1,5meterlong

Part No. Name Description

M9.SP4.1 PG11 PG11completecablegland(2o-ringsandcap)

M9.LN1 Locking nut PlasticlockingnutM9.02andM9.00

NOTE

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FIP - Formatura Iniezione Polimeri S.p.A.

Loc. Pian di Parata16015 CasellaGenova - Italy

Tel. +39 010 96211Fax +39 010 9621209

www.flsnet.it IMM900E

06-2015

fls m9 - · pdf file1 fls m9.00 2-wires flow monitor safety instructions packing list general...

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