flowserve corporation santa clara hpx psi … psi... · impeller balancing: iso 1940 1.0, certified...

FLOWSERVE CORPORATION

Santa Clara HPX PSI Program

Santa Clara APMC

A America’s-API

P Process-Pump

M Manufacturing

C Center

PSI: Product Supported by Inventory• HPX / HPXM: 16 week delivery• 39 Pump Sizes / 52 Hydraulics• Materials of Construction: S6, S8, C6, A8• Standard Distributor Discount

• State-of-the-Art APMC Expansion• Standardized Design / Scope of Supply• Standardized Engineering / Drawings• Standardized Inspection & Test Plan

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Private & Confidential Page 6Private & Confidential

HPX Fast‐Production Program ‐ Keys

• Special designation for this orders (XX – QE – YYYY); • XX=Year & YYYY= Correlative Number

• Stock for Impellers and Casing Castings

• Stock for Bearing Housing (4 sizes)

• Stock for BarePump Small Parts

• Local Suppliers for Motors (Baldor, WEG , US Motors)• Local Supplier from Tlaxcala Facility for Mechanical Seals &

Auxiliaries

• Local Supplier for Baseplates

• Following the Scope of Supply….

HPX Fast Production Program

Pump Size S‐6 S‐8 A‐8 C‐61.5HPXM‐12A 16W 16W 16W 16W

1HPX‐7A 16W 18W 18W 18W1HPX‐9A 16W 16W 16W 16W1HPX‐11A 16W 16W 16W 16W1.5HPX‐7A 16W 16W 18W 18W1.5HPX‐9A 16W 18W 18W 18W1.5HPX‐10A 16W 16W 18W 18W1.5HPX‐12A 16W 18W 18W 18W1.5HPX‐13A 16W 16W 16W 16W2HPX‐9A 16W 18W 18W 18W2HPX‐10A 16W 16W 16W 16W2HPX‐13A 16W 16W 16W 16W3HPX‐7A 16W 18W 18W 18W3HPX‐8A 16W 16W 18W 18W3HPX‐11A 16W 16W 18W 18W3HPX‐12A 16W 16W 18W 18W3HPX‐13A 16W 16W 18W 18W3HPX‐15A 16W 16W 18W 18W3HPX‐15B 16W 18W 18W 18W3HPX‐22A 16W 16W 18W 18W4HPX‐8A 16W 16W 18W 18W4HPX‐11A 16W 16W 18W 18W4HPX‐13A 16W 18W 20W 20W4HPX‐15A 16W 16W 18W 18W4HPX‐18A 16W 16W 20W 20W4HPX‐25A 16W 16W 18W 18W6HPX‐10A 16W 18W 20W 20W6HPX‐12A 16W 16W 18W 18W6HPX‐12C 16W 18W 20W 20W6HPX‐15A 16W 16W 18W 18W6HPX‐15B 16W 18W 20W 20W6HPX‐18B 16W 18W 20W 20W6HPX‐21A 16W 16W 20W 20W6HPX‐21B 16W 16W 20W 20W6HPX‐23A 16W 20W 20W 20W8HPX‐17A 16W 16W 20W 20W8HPX‐19A 16W 16W 18W 18W10HPX‐18B 16W 20W 20W 20W10HPX‐23A 16W 20W 20W 20W

Notes: a) Leadtimes are EXW Santa Clara, counted from the receipt of a complete order package in the factory.

d) For projects involving more than two (2) pumps of the same size, leadtime confirmation with the factory is recommended before receiving the Order.

Pump Sizes, Materials, and leadtime

Leadtimeper pump size and materials of construction

b) Leadtimes do not count for special features outside of this Program, such as customer specifications compliance, customer approvales or outside inspections.c) For shipment leadtimes under 16 weeks, please contact Santa Clara Facility


Pump Size1.5HPXM‐12A All, no inducer

1HPX‐7A 1HPX7A‐1B‐21HPX‐9A 1HPX9A‐1‐1 1HPX9A‐2‐1 1HPX9A‐3‐11HPX‐11A 1HPX11A‐1B‐2 1HPX11A‐2‐2 1HPX11A‐3B‐31.5HPX‐7A 1.5HPX7A‐1‐21.5HPX‐9A 1.5HPX9A‐1‐1 1.5HPX9A‐2‐31.5HPX‐10A 1.5HPX10A‐1‐41.5HPX‐12A 1.5HPX12A‐1‐2 1.5HPX12A‐2‐21.5HPX‐13A 1.5HPX13A‐2‐1 1.5HPX13A‐3‐22HPX‐9A 2HPX9A‐1‐42HPX‐10A 2HPX10A‐1B‐22HPX‐13A 2HPX13A‐1‐1 2HPX13A‐2‐33HPX‐7A 3HPX7A‐1‐23HPX‐8A 3HPX8A‐1‐23HPX‐11A 3HPX11A‐1‐23HPX‐12A 3HPX12A‐3‐13HPX‐13A 3HPX13A‐1‐23HPX‐15A 3HPX15A‐1‐13HPX‐15B 3HPX15B‐1‐33HPX‐22A 3HPX22A‐1‐14HPX‐8A 4HPX8A‐1‐24HPX‐11A 4HPX11A‐1‐24HPX‐13A 4HPX13A‐1‐24HPX‐15A 4HPX15A‐1‐24HPX‐18A 4HPX18A‐1‐14HPX‐25A 4HPX25A‐1‐16HPX‐10A 6HPX10A‐1‐16HPX‐12A 6HPX12A‐1‐1 6HPX12A‐2‐16HPX‐12C 6HPX12C‐1‐2 6HPX12C‐2‐26HPX‐15A 6HPX15A‐2‐16HPX‐15B 6HPX15B‐1‐16HPX‐18B 6HPX18B‐1‐1 6HPX18B‐2‐16HPX‐21A 6HPX21A‐2‐16HPX‐21B 6HPX21B‐1‐26HPX‐23A 6HPX23A‐2‐18HPX‐17A 8HPX17A‐2‐18HPX‐19A 8HPX19A‐1‐1 8HPX19A‐2‐110HPX‐18B 10HPX18B‐1‐110HPX‐23A 10HPX23A‐3‐1

Notes:

Pump Hydraulics availability

b) Inducer options are not available in this Program.

a) Hydraulics - curve numbers shown above are the only ones included in this Program. For different / modified hydraulics, please contactFactory for availability and leadtime.

Hydraulic ‐ Cuve number

Pump Size HPX Flowselex Standard hydraulics HPX Flowselex Standard hydraulics HPX Flowselex Standard hydraulics HPX Flowselex Standard hydraulics

API: compliant with 610 11th edition compliant with 610 11th edition compliant with 610 11th edition compliant with 610 11th edition

Metallurgy: S-6 S-8 C-6 A-8Casing: carbon steel A216 Gr WCB carbon steel A216 Gr WCB A487 CA6NM cond A A351 CF3MCover: A516 gr 70 A516 gr 70 A487 CA6NM cond A A182F 316L

A216 gr WCB A216 gr WCB A351 CF3MImpeller: A487 CA6NM cond A A351 CF3M A487 CA6NM cond A A351 CF3M

Shaft (low temp): A434 gr 4140 A276 type 316L A276 type 410 A276 type 316LShaft (high temp): A276 tp 410 A276 type 316L A276 type 410 A276 type 316L

Wear Rings: A479 tp 410 Nitronic 50/60 A479 tp 410 Nitronic 50/60A276 tp 410 A276 tp 410A426 CPCA15 A426 CPCA15

Bearing Housing: carbon steel A216 Gr WCB carbon steel A216 Gr WCB carbon steel A216 Gr WCB carbon steel A216 Gr WCBLubrication (brg housing): slinger type, laberynth seals and Trico oiler 4oz slinger type, laberynth seals and Trico oiler 4oz slinger type, laberynth seals and Trico oiler 4oz slinger type, laberynth seals and Trico oiler 4oz

Bearing housing design: Pure / purge oil mist provisions Pure / purge oil mist provisions Pure / purge oil mist provisions Pure / purge oil mist provisions

Mechanical Seal: API 682, single or dual, Flowserve QB or BX model API 682, single or dual, Flowserve QB or BX model API 682, single or dual, Flowserve QB or BX model API 682, single or dual, Flowserve QB or BX modelMechanical Seal Flushing: Plan 02 Plan 02 Plan 02 Plan 02

Plan 11 Plan 11 Plan 11 Plan 11Plan 13 Plan 13 Plan 13 Plan 13Plan 14 Plan 14 Plan 14 Plan 14Plan 23 (see options attached) Plan 23 (see options attached) Plan 23 (see options attached) Plan 23 (see options attached)Plan 31 (cyclone in 316SS socket weld) Plan 31 (cyclone in 316SS socket weld) Plan 31 (cyclone in 316SS socket weld) Plan 31 (cyclone in 316SS socket weld)Plan 32 pressure gauges (ashcroft or similar) Plan 32 pressure gauges (ashcroft or similar) Plan 32 pressure gauges (ashcroft or similar) Plan 32 pressure gauges (ashcroft or similar)Plan 52 (see options attached) Plan 52 (see options attached) Plan 52 (see options attached) Plan 52 (see options attached)Plan 53A (see options attached) Plan 53A (see options attached) Plan 53A (see options attached) Plan 53A (see options attached)Plan 62 Plan 62 Plan 62 Plan 62

Flanges: socket weld (carbon steel) socket weld (carbon steel) socket weld (316SS) socket weld (316SS)Flushing Lines: tubing (316SS) or pipe (316L SS) tubing (316SS) or pipe (316L SS) tubing (316SS) or pipe (316L SS) tubing (316SS) or pipe (316L SS)

Flushing Connectors/Fittings: tubing Swagelock or similar (316SS) tubing Swagelock or similar (316SS) tubing Swagelock or similar (316SS) tubing Swagelock or similar (316SS)Valves: check & gate (316SS), no specific brand check & gate (316SS), no specific brand check & gate (316SS), no specific brand check & gate (316SS), no specific brand

Coupling:flexible with spacer (Thomas Series 71 or Metastream)

flexible with spacer (Thomas Series 71 or Metastream)



Coupling Guard: Flowserve standard, Non-sparkin, aluminum Flowserve standard, Non-sparkin, aluminum Flowserve standard, Non-sparkin, aluminum Flowserve standard, Non-sparkin, aluminumBaseplate: Rim Drain fully decked prepared for epoxy grout Rim Drain fully decked prepared for epoxy grout Rim Drain fully decked prepared for epoxy grout Rim Drain fully decked prepared for epoxy grout

Pump Paint (high temp): Flowserve standard, see Paint System attached Flowserve standard, see Paint System attached Flowserve standard, see Paint System attached Flowserve standard, see Paint System attachedPump Paint (normal temp): Flowserve standard, see Paint System attached Flowserve standard, see Paint System attached Flowserve standard, see Paint System attached Flowserve standard, see Paint System attached

Bearing Housing Internal Paint: carboline carboguard 890 (red color) carboline carboguard 890 (red color) carboline carboguard 890 (red color) carboline carboguard 890 (red color)

Baseplate Paint:Under baseplate surfaces: Sherwin Williams ZincClad II

Under baseplate surfaces: Sherwin Williams ZincClad II



Top surface: Flowserve standard, see Paint System attached




Electrical Motor: NEMA size (no specific brand), type TEFC NEMA size (no specific brand), type TEFC NEMA size (no specific brand), type TEFC NEMA size (no specific brand), type TEFCInstrumentation: none none none none

Performance Test: certified (non witnessed), per API, w/shop motor, certified (non witnessed), per API, w/shop motor, certified (non witnessed), per API, w/shop motor, certified (non witnessed), per API, w/shop motor,

Hydrotest:certified (non witnessed), 1.5 times working pressure for 30 minutes

certified (non witnessed), 1.5 times working pressure for 30 minutes



Impeller Balancing: ISO 1940 1.0, certified (non witnessed) ISO 1940 1.0, certified (non witnessed) ISO 1940 1.0, certified (non witnessed) ISO 1940 1.0, certified (non witnessed)Material Certificates: casing, cover, impeller & shaft for casing, cover, impeller & shaft for casing, cover, impeller & shaft for casing, cover, impeller & shaft

Quality Plan: Flowserve standard (see Quality Plan attached) Flowserve standard (see Quality Plan attached) Flowserve standard (see Quality Plan attached) Flowserve standard (see Quality Plan attached)

Packaging:domestic packing per Flowserve standards (wood beams & plastic wrapping)

domestic packing per Flowserve standards (wood beams & plastic wrapping)



Incoterm: ex‐works SC, freight prepaid & added ex‐works SC, freight prepaid & added ex‐works SC, freight prepaid & added ex‐works SC, freight prepaid & addedDocumentarion & Software: See attached list and schedule See attached list and schedule See attached list and schedule See attached list and schedule

Standard Scope of Supply

HPX Fast Production ProgramInspection and Test Plan


Temperature Part Paint System

Under 200 °F Pump MACROPOXY 646, Fast Cure Epoxy. GRAY RAL 7039 color.

Baseplate ZINC CLAD II PLUS, Inorganic zinc – rich coating. Greenish GRAY color

Over 200 °F Pump KEM HI-TEM Coating 850 series. #2 SILVER color.

Baseplate ZINC CLAD II PLUS, Inorganic zinc – rich coating. Greenish GRAY color

Note: Stainless Steel materials are not to be painted.

Standard Paint System


16 Weeks 17 Weeks & over

Inspection and Test Plan (Quality Plan) 1 w after Order 2 w after Order

General Arrangement drawing with standard motor information 2 w after Order 4 w after Order

Pump - Cross Sectional drawing 2 w after Order 4 w after Order

Coupling Drawing 4 w after Order 6 w after Order

Mechanical Seal drawing with BOM 4 w after Order 6 w after Order

Motor - Outline drawing 4 w after Order 6 w after Order

Seal Flush System - Plan 23 Drawing (if applicable) 4 w after Order 6 w after Order

Seal Flush System - Plan 52 Drawing (if applicable) 4 w after Order 6 w after Order

Certified Pump Performance Curve At Shipment At Shipment

"As built" Pump Data Sheet (need Customer DS in editable format) At Shipment At Shipment

Recommended, priced, spare parts list At Shipment At Shipment

Installation , Operation and Maintenance Manual At Shipment At Shipment

Motor - Instruction Manual At Shipment At Shipment

Manufacturing Record Book 1 w after shipment 1 w after shipment

Note: Documents will be submitted for information purposes. No customer approvals allowed.

Standard Delivery Document Name

Document Submittal Schedule


1. Customer's PO addressed to: Flowserve S. de R.L. de C.V. Via Morelos #437, Santa Clara Coatitla Ecatepec, Estado de Mexico, 55540, MEXICO2. Completed Order Entry form. Complete Adressess (Bill to, Ship to, Sold to & End User) TPI (Sold to and End User) End User Code

Flowselex Technical information (curve and data sheet).3. Flowselex curve and data sheet.

Order Entry Package

To enter a new order under this program, the following documentation is required. Quick Ship leadtimes are contingent upon receipt of a clean and complete order entry package.

Notes: a) Program does not accept customer specifications, unless it is previously reviewed and approved by Santa Clara CSOA. b) Certified drawings for motors different from the standards under this Program, should be submitted along with the PO.

6. Valid quotes for the BuyOuts (mechanical seals, auxiliaries, motors or couplings) if those are different from the standard on this Program. BuyOuts should be free delivered to Santa Clara at least 3 weeks before pump shipment date.

5. Leadtime, scope or pricing confirmation, if different from standard.4. Scope & pricing sheet.

TAX ID for the customer and/or importer of record for NAFTA purposes.


FROM TOPrice Each Trailer

(USD)Leadtime (working

days)Santa Clara, Mexico Nuevo Laredo, Mexico 1,950 2

Houston, TX 1,050 1Los Angeles, CA 7,050 5

Atlanta, GA 2,850 3Chicago, IL 4,750 4

New York, NY 6,050 5Seattle, WA 9,050 6

Calgary, Canada 12,050 7

Notes:

a) The above prices are net and are not to be used in conjuction with any price list multiplier

b) Price shown above is for a Trailer of the dimensions shown below:

Length = 48 ft.

Width = 8 ft.

Heigth = 8.5 ft

Weight = 42,000 lbs

Calculated length of pumps and determine if more than one pump may be fitted on a Trailer to save on Transportation Cost. Any loadsor dimensions in excess of the limitation shown above, please refer to Santa Clara Facility

c) Freight cost for Ocean Transportation, please contact Santa Clara Facility

d) Import Duties to USA & Canada are not included in the above prices. For USA & Canada Import Customs Fees, to deliver the pumpat Job Site, please contact Santa Clara Facility

e) For Incoterms EXW-Factory or FCA-Factory, Power of Attoney (POA) document is required from Customer - U.S. Regulations - According Flowserve Regulations & Policies (Export & Import Compliance) - Company Name, Address & Tax ID - Sign for a Company Main Representative, Manager, Director, Owner, etc. - Not extra-cost

Estimated Freigth Cost

Laredo, TX

For Border Crossing you must add 1-2 days depending on Availability

POWER OF ATTORNEY Department of the Treasury Check appropriate box: U.S. Customs Service IRS#66-037414000 Individual 19 CFR 141.32 Partnership X Corporation Sole Proprietorship KNOW ALL MEN BY THESE PRESENTS: That, (Full Name of person, partnership, or corporation, sole proprietorship; Identify)

a corporation doing business under the laws of the State of or a doing business as residing at having an office and place of business at , hereby constitutes and appoints each of the following persons TRADE BROKERAGE & DISPATCH, INC

(Give Full Name of each agent designated)

as a true and lawful agent and attorney of the grantor named navigation of any vessel or other means of conveyance owned above for and in the name, place, and stead of said grantor or operated by said grantor, and any and all bonds which may from this date and in Customs Port 2304. be voluntarily given and accepted under applicable laws and and in no other name, to make, endorse, sign, declare, or swear to any entry, withdrawal, declaration, certificate, bill of lading, or other document required by law or regulation in connection with the importation, transportation, or exportation of any merchandise shipped or consigned by or to said grantor; to perform any act or condition which may be required by law or regulation in connection with such merchandise; to receive any merchandise deliverable to said grantor;

regulations, consignee’s and owner’s declarations provided for in a section 485, Tariff Act of 1930, as amended, or affidavits in connection with the entry of merchandise; To sign and swear to any document and to perform any act that may be necessary or required by law or regulation in connection with the entering, clearing, lading, unlading, or operation of any vessel or other means of conveyance owned or

operated by said grantor; To make endorsements on bills of lading conferring authority to make entry and collect drawback, and to make, sign, declare, or swear to any statement, supplemental statement, schedule, supplemental schedule, certificate of delivery, certificate of manufacture, certificate of manufacture and delivery, abstract of manufacture records, declaration of proprietor on drawback entry, declaration of exporter on drawback entry, or any other affidavit or document which may be required by law or regulation for drawback purposes, regardless of whether such bill of lading, sworn statement, schedule, certificate, abstract, declaration, or other affidavit or document is intended for filing in said port or in any other customs port;

And generally to transact at the customhouses in said port any and all customs business, including making, signing, and filing of protests under section 514 of the Tariff Act of 1930, in which said grantor is or may be concerned or interested and which may properly be transacted or performed by an agent and attorney, giving to said agent and attorney full power and authority to do anything whatever requisite and necessary to be done in the premises as fully as said grantor could do if present and acting, hereby ratifying and confirming all that the said agent and attorney shall lawfully do by virtue of these presents; the foregoing power of attorney to remain in full force and effect until the XX day of XXXXX 20 XX , or

until notice of revocation in writing is duly given to and To sign, seal and deliver for and as the act of said received by the Port Director of Customs of the port aforesaid. grantor any bond required by law or regulation in connection with the entry or withdrawal of imported merchandise or merchandise exported with or without benefit of drawback, or in connection with the entry, clearance, lading, unlading or

If the donor of this power of attorney is a partnership, the said power shall in no case have any force or effect after the expiration of 2 years from the date of its receipt in the office of the Port Director of Customs of the said port.

IN WITNESS WHEREOF, the said has caused these presents to be sealed and signed: (Signature) X (Capacity) X (Date) 02/26/2014 WITNESS: Customs Form 5291 (120195) (Corporate seal)*(Optional)

Private & Confidential Page 7Private & Confidential

Contact: Juan José Rodríguez

[email protected]

+52(55) 5699‐1058 (office)

+52‐1‐55‐4811‐4278 (cellular)

Single contact person in Project Management that is dedicated to serve the demand on HPX´s

Doing business with Santa Clara

HPX t{L PrograƳ

Flowserve Santa Clara

Type of Communication Frequency Order EntryGeneral

Manager

Contracts

Manager,

CSOF

Engineering

Manager

CSOA

ManagerPM

New Order

(Original Transfer File

Submittal)

With New Order To √ √ √ √ -

Change Orders

(Transfer File Update)With Change Orders To √ √ √ √ To

To = communication is directed to this contact

From = communication is sent by this contact

√ = copied in correspondence

Position

Order Entry

General Manager

Contracts Manager, CSOF

Engineering Manager

CSOA Manager

Position

Project Manager

Project Manager

Project Manager

Project Manager

Project Manager

Project Manager

Project Manager

Project Manager

Project Manager

Project Manager

Project Manager

Project Manager

Notes:

PM to be included in all Change Order Notifications (Transfer File Update).

Others may be copied in the communications, this matrix corresponds to Flowserve Sta. Clara team only.

For North America Distributor Orders, please include Juan José Rodríguez in the Distribution List for New Order Submittals.

Communication Matrix

New Order & Change Order Notifications

FLOWSERVE STA CLARA - Communication Matrix

Communication Matrix - Contact List

Name Phone E-mail

Wahibe Brahim Gomez 52 (55) 5699.1056 [email protected]

Eduardo Lopez Kuri 52 (55) 5699.1045 [email protected]

Juan Carlos Guisa BaldonadoOffice: 52 (55) 5699.1029

Mobile: 521 (55) [email protected]

Carlos Alberto Carrillo Ordaz 52 (55) 5699.1077 [email protected]

Inocencio Javier Gomez Ramos 52 (55) 5699.1090 [email protected]

Communication Matrix - Contact List Project Managers

Name Phone E-mail

Anayelli Paez Cortez 52 (55) 5699.1109 [email protected]

Alejandro Martinez Camarena 52 (55) 5699.1104 [email protected]

Alejandro Sanchez Sanchez 52 (55) 5699.1113 [email protected]

Alfonso Bravo Cabrera 52 (55) 5699.1000 [email protected]

Carlos Alberto Mena H 52 (55) 5699.1000 [email protected]

Cesar Jaramillo Sotelo 52 (55) 5699.1184 [email protected]

Daniel Serrano Moctezuma 52 (55) 5699.1043 [email protected]

Eduardo Carrillo R 52 (55) 5699.1000 [email protected]

Juan Jose Rodriguez Fuenmayor 52 (55) 5699.1058 [email protected]

Jose Luis Olvera Gonzalez 52 (55) 5699.1000 [email protected]

Luis Eduardo Lopez Cuatlayotl 52 (55) 5699.1101 [email protected]

Albert Oswaldo Zavala García 52 (55) 5699.1090 [email protected]

Communication Matrix New Order & Change Order Notifications Rev.0 November 2014