flow patterns in 4:1 micro-contraction flows of

9
© 2015 The Korean Society of Rheology and Springer 65 Korea-Australia Rheology Journal, 27(2), 65-73 (May 2015) DOI: 10.1007/s13367-015-0008-x www.springer.com/13367 pISSN 1226-119X eISSN 2093-7660 Flow patterns in 4:1 micro-contraction flows of viscoelastic fluids Daewoong Lee and Kyung Hyun Ahn* School of Chemical and Biological Engineering, Institute of Chemical Process, Seoul National University, San 56-1 Shillim-dong, Seoul 151-744, Republic of Korea (Received September 21, 2014; final revision received December 28, 2014; accepted January 28, 2015) In this paper, the flow pattern of viscoelastic fluids flowing inside a 4:1 planar contraction microchannel was investigated and quantitatively analyzed. A wide range of Weissenberg number flows of poly(ethylene oxide) solutions were observed while maintaining low Reynolds number (0.01 > Re). As the shear rate or fluid elasticity was increased, a transition from steady to unsteady flow was observed. In the steady flow region, the flow pattern was Newtonian-like, progressed to a divergent flow where the upstream flow pat- tern was distorted due to elasticity, and then a vortex developed at the upstream corners. The vortex, which was stable at first, fluctuated with a certain period as the Weissenberg number increased. The oscillating vortex was symmetric at first and became asymmetric with various patterns. As the elasticity increased fur- ther, the vortex randomly fluctuated without any time period. The Lyapunov exponent for the change in vor- tex size was positive, meaning that the flow was spatially chaotic. This paper systematically analyzed the flow patterns of the elastic fluids in the micro-contraction flow, which included; Newtonian-like flow, diver- gent flow, oscillating flow with symmetry, oscillating flow with asymmetry, and chaotic flow. Keywords: viscoelastic, microchannel, contraction flow, flow pattern 1. Introduction When a non-Newtonian fluid flows inside a contraction channel, distinctive flow patterns such as a vortex are formed as the Weissenberg number increases. The Weis- senberg number (Wi = λ ) is defined as the product of the shear rate ( ) and the relaxation time of the fluid (λ). Understanding the mechanism of such complex flow dynamics has been an important topic in non-Newtonian fluid mechanics (Boger, 1987; Cable and Boger, 1978a; 1978b; 1979; Nguyen and Boger, 1979; Walters and Web- ster, 1982). The flow pattern is influenced by various fac- tors such as channel geometry (planar or axisymmetric), contraction ratio, aspect ratio, fluid elasticity, and so on (Nigen and Walters, 2002; Walters and Rawlinson, 1982; Rothstein and McKinley, 2001; McKinley et al., 1991; Lee et al., 2014). Among these factors, the effect of elas- ticity has focused not only on the flow in the contraction geometry but also on many other flows. In particular, there has been much interest in flow instability which is caused by purely elastic flow characteristics (Bonn and Meunier, 1997; Pakdel and McKinley, 1996). In those studies, poly- mer solutions were used to induce elastic instability. When experiments were performed with elastic fluids with a simple shear flow, curved streamlines were observed with a low shear rate unlike Newtonian fluids. Depending on the type of polymer, the pattern for the streamline changed, from which the effect of elasticity on flow instability could be deduced. Groisman and Steinberg reported how the mechanism of flow destabilization by elasticity is dif- ferent from that of inertia (Groisman and Streinberg, 1998). There have been many studies on the effect of elasticity on flow dynamics in a contraction flow (Boger et al., 1986). The flow characteristics of polymer solutions were studied by McKinley et al. In terms of the Deborah num- ber (De = λ /τ ) which is defined as the relaxation time of the fluid (λ) divided by the processing time (τ ) (McKinley et al., 1991). When the velocity profile was measured near the contraction, it fluctuated due to the change in elasticity even when no significant external change was observed. Depending on the Deborah number and the contraction ratio, the velocity fluctuation was either periodic or non- periodic, and a map of the flow regimes could be drawn. They analyzed the fluctuation of the velocity profile due to the elasticity. The flow pattern was in a steady state with a steady streamline over time, and only the flow velocity fluctuated due to elasticity. The unsteady state in which the vortex was fluctuating was not studied in detail. In the studies where macro-size contraction geometry was used, the flows with high Weissenberg numbers could not be reached due to the limitation of the shear rate, and flow dynamics has been studied mostly in steady states. There were some reports on the vortex oscillation that arises due to elasticity (Alves et al., 2005; Kwon, 2012; Kwon and Park, 2012; Yesilata et al., 1999). However, detailed char- acteristics or the flow patterns in the unsteady region has never been explored yet. γ · γ · # This paper is based on work presented at the 6th Pacific Rim Conference on Rheology, held in the University of Melbourne, Australia from 20 th to 25 th July 2014. *Corresponding author; E-mail: [email protected]

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© 2015 The Korean Society of Rheology and Springer 65

Korea-Australia Rheology Journal, 27(2), 65-73 (May 2015)DOI: 10.1007/s13367-015-0008-x

www.springer.com/13367

pISSN 1226-119X eISSN 2093-7660

Flow patterns in 4:1 micro-contraction flows of viscoelastic fluids

Daewoong Lee and Kyung Hyun Ahn*

School of Chemical and Biological Engineering, Institute of Chemical Process, Seoul National University, San 56-1 Shillim-dong, Seoul 151-744, Republic of Korea

(Received September 21, 2014; final revision received December 28, 2014; accepted January 28, 2015)

In this paper, the flow pattern of viscoelastic fluids flowing inside a 4:1 planar contraction microchannelwas investigated and quantitatively analyzed. A wide range of Weissenberg number flows of poly(ethyleneoxide) solutions were observed while maintaining low Reynolds number (0.01 > Re). As the shear rate orfluid elasticity was increased, a transition from steady to unsteady flow was observed. In the steady flowregion, the flow pattern was Newtonian-like, progressed to a divergent flow where the upstream flow pat-tern was distorted due to elasticity, and then a vortex developed at the upstream corners. The vortex, whichwas stable at first, fluctuated with a certain period as the Weissenberg number increased. The oscillatingvortex was symmetric at first and became asymmetric with various patterns. As the elasticity increased fur-ther, the vortex randomly fluctuated without any time period. The Lyapunov exponent for the change in vor-tex size was positive, meaning that the flow was spatially chaotic. This paper systematically analyzed theflow patterns of the elastic fluids in the micro-contraction flow, which included; Newtonian-like flow, diver-gent flow, oscillating flow with symmetry, oscillating flow with asymmetry, and chaotic flow.

Keywords: viscoelastic, microchannel, contraction flow, flow pattern

1. Introduction

When a non-Newtonian fluid flows inside a contraction

channel, distinctive flow patterns such as a vortex are

formed as the Weissenberg number increases. The Weis-

senberg number (Wi = λ ) is defined as the product of the

shear rate ( ) and the relaxation time of the fluid (λ).

Understanding the mechanism of such complex flow

dynamics has been an important topic in non-Newtonian

fluid mechanics (Boger, 1987; Cable and Boger, 1978a;

1978b; 1979; Nguyen and Boger, 1979; Walters and Web-

ster, 1982). The flow pattern is influenced by various fac-

tors such as channel geometry (planar or axisymmetric),

contraction ratio, aspect ratio, fluid elasticity, and so on

(Nigen and Walters, 2002; Walters and Rawlinson, 1982;

Rothstein and McKinley, 2001; McKinley et al., 1991;

Lee et al., 2014). Among these factors, the effect of elas-

ticity has focused not only on the flow in the contraction

geometry but also on many other flows. In particular, there

has been much interest in flow instability which is caused

by purely elastic flow characteristics (Bonn and Meunier,

1997; Pakdel and McKinley, 1996). In those studies, poly-

mer solutions were used to induce elastic instability. When

experiments were performed with elastic fluids with a

simple shear flow, curved streamlines were observed with

a low shear rate unlike Newtonian fluids. Depending on

the type of polymer, the pattern for the streamline changed,

from which the effect of elasticity on flow instability

could be deduced. Groisman and Steinberg reported how

the mechanism of flow destabilization by elasticity is dif-

ferent from that of inertia (Groisman and Streinberg, 1998).

There have been many studies on the effect of elasticity

on flow dynamics in a contraction flow (Boger et al.,

1986). The flow characteristics of polymer solutions were

studied by McKinley et al. In terms of the Deborah num-

ber (De = λ/τ) which is defined as the relaxation time of

the fluid (λ) divided by the processing time (τ) (McKinley

et al., 1991). When the velocity profile was measured near

the contraction, it fluctuated due to the change in elasticity

even when no significant external change was observed.

Depending on the Deborah number and the contraction

ratio, the velocity fluctuation was either periodic or non-

periodic, and a map of the flow regimes could be drawn.

They analyzed the fluctuation of the velocity profile due

to the elasticity. The flow pattern was in a steady state

with a steady streamline over time, and only the flow

velocity fluctuated due to elasticity. The unsteady state in

which the vortex was fluctuating was not studied in detail.

In the studies where macro-size contraction geometry was

used, the flows with high Weissenberg numbers could not

be reached due to the limitation of the shear rate, and flow

dynamics has been studied mostly in steady states. There

were some reports on the vortex oscillation that arises due

to elasticity (Alves et al., 2005; Kwon, 2012; Kwon and

Park, 2012; Yesilata et al., 1999). However, detailed char-

acteristics or the flow patterns in the unsteady region has

never been explored yet.

γ·

γ·

#This paper is based on work presented at the 6th Pacific RimConference on Rheology, held in the University of Melbourne,Australia from 20th to 25th July 2014.*Corresponding author; E-mail: [email protected]

Daewoong Lee and Kyung Hyun Ahn

66 Korea-Australia Rheology J., 27(2), 2015

Because the shear rate can be large in micro-sized

devices due to their small length scale, high Weissenberg

number flows can be easily explored while maintaining a

low Reynolds number. The effect of elasticity on the con-

traction flow was analyzed in terms of the Elasticity num-

ber (El = Wi/Re) which was defined as the ratio of the

Weissenberg number (Wi) and the Reynolds number (Re)

(Rodd et al., 2007; Rodd et al., 2005; Gulati et al., 2008;

Boogar et al., 2013). In the micro channel flows, the

divergent flow or the vortex flow due to elasticity was

observed more easily than in macro scale devices. Because

such flow behaviors could be observed without using

highly elastic liquids, dilute polymer solutions have been

widely used. In micro-sized devices, a wider range of Wi

could be achieved while maintaining a low Re compared

to the flow in macro-sized devices, but only steady flows

were explored and unsteady flows have rarely been stud-

ied. While Rodd et al. dealt with the time-dependent

diverging flow, most researches have not covered unsteady

flow dynamics such as the vortex fluctuation after the

steady vortex.

Most of the previous studies have observed only a part

of the flow dynamics caused by elasticity in a specific

contraction geometry and were limited to steady state flow

dynamics in particular. In this study, micro-fabricated 4:1

contraction planar channels were used to get high Weis-

senberg number flows, while keeping the Reynolds num-

ber small (0.01 > Re). The flow pattern as well as its

changeover a wide range of El and Wi was studied through

flow visualization, and systematical analysis of the flow

profiles was performed.

2. Experiments

2.1. FluidsSix different polyethylene oxide (PEO, Aldrich) solu-

tions of 1.0 wt% (molecular weight of 2 × 106 g mol−1),

0.4 wt%, 0.6 wt%, 0.7 wt%, 0.8 wt%, and 1.0 wt%

(molecular weight 5 × 106 g mol−1) were used. The various

flow patterns of these fluids were observed in the con-

traction flow. Table 1 provides the rheological properties

of these fluids. The relaxation times were measured using

capillary breakup extensional rheometry (CaBER), which

is appropriate for the measurement of low viscosity poly-

mer solutions (Rodd et al., 2005). The range of relaxation

times for the solutions measured by CaBER were 44 < λ

< 82 ms (Rodd et al., 2004). The steady shear viscosity

was measured using a strain controlled rheometer (ARES)

and, the zero-shear viscosity was in the range of 0.17

Fig. 1. (Color online) Steady shear viscosity data for 1.0 wt%(Mw = 2 × 106 g mol−1), 0.4 wt%, 0.6 wt%, 0.7 wt%, 0.8 wt%,and 1.0 wt% (Mw = 5 × 106 g mol−1) PEO solutions.

Fig. 2. (Color online) (a) A schematic of the 4:1 sudden con-traction geometry: wu = upstream width of channel, wu = width ofcontraction, h = depth of channel, (b) Photo of cross-section ofthe actual channel.

Table 1. Rheological properties of solutions (PEO of Mw = 2 × 106 g mol−1 and 5 × 106 g mol−1).

2 M 1.0 wt% 5 M 0.4 wt% 5 M 0.6 wt% 5 M 0.7 wt% 5 M 0.8 wt% 5 M 1.0 wt%

η0 (Pa·s) 0.17 0.81 3.5 7.7 8.2 39

λ (ms) 44 46 46 50 52 82

El 5.1 × 103 2.7 × 104 1.1 × 105 2.7 × 105 2.9 × 105 2.2 × 106

Flow patterns in 4:1 micro-contraction flows of viscoelastic fluids

Korea-Australia Rheology J., 27(2), 2015 67

< η0 < 39 Pa·s. The results are given in Fig. 1, and all

solutions showed shear thinning at high shear rates.

2.2. Channel geometry and fabricationThe experiments were performed in a 4:1 planar con-

traction channel with the following dimensions: upstream

channel width Wu = 200 µm, downstream contraction width

wc = 50 µm, and depth h = 70 µm shown in Fig. 2a. The

channel was fabricated by pouring poly(dimethyl silox-

ane) (PDMS) into a mold. The mold was manufactured

through soft-lithography using a chrome mask with chan-

nel patterning on a silicon wafer. The silicon wafer was

spin coated with SU-8 photo-resist (Microchem, SU-8 50)

(Anderson et al., 2000; Stroock and Whitesides, 2002).

The liquid PDMS was mixed with a curing agent at a 10:1

ratio and poured into the mold. The PDMS was heated in

an oven and a transparent channel was obtained. This

channel was attached to cover glass coated with 5-7 µm

thick PDMS mixed with the same curing agent. The adhe-

sive strength of the PDMS coated cover glass was higher

than that of a piece of cover glass with no surface treat-

ment. Thus, the channel made with the PDMS coated

cover glass showed improved durability, and the four

walls in the channel had the same hydrophobicity.

2.3. Flow visualization0.02 wt% red fluorescent particles (Molecular Probes,

FluoSpheres) with a 1.0 µm diameter (excitation/emission

= 520/580 nm) were dispersed throughout the fluid. A

mercury lamp and a filter (XF102-2, Omega optical) were

used to continuously illuminate 530-590 nm wavelength

light. The light reflected from the red fluorescent particles

were captured by CCD camera (Hamamatsu, EM-CCD

C9100) and streak images were taken (Rodd et al., 2005).

The contraction part was illuminated by the mercury lamp

using an objective lens of 20× (NA = 0.4). The reflected

light from the red fluorescent particles was continuously

captured on a 1000 × 1000 pixel sized frame and at a

speed of 30 fps. A schematic image of the channel is

shown in Fig. 3a. The fluid flowed in the x-direction. The

length of the upstream part is 1 cm, and the length of the

downstream part is 3 cm. The vortex formed in the

upstream was influenced by the length of the downstream.

To minimize this influence, the downstream was designed

to be much longer than the upstream (Rodd et al., 2010).

2.4. Flow DynamicsIn this research, the following dimensionless numbers

were defined in order to characterize the flow dynamics

(Rodd et al., 2005): the Reynolds number (Re), the Weis-

senberg number (Wi), and the Elasticity number (El).

, (1)

, (2)

, (3)

where λ, , Q, wc, h, ρ, , η0, Dh represent the relaxation

time of the fluid, the average shear-rate at contraction

throat, the volumetric flow rate, the contraction width, the

channel depth, the fluid density, the average flow velocity,

the zero-shear viscosity, and the hydraulic diameter, respec-

tively. Dh was defined by Dh = 2wch/(wc + h).Wi is the product of the relaxation time of the fluid and

the shear rate at the channel contraction, and is the dimen-

sionless deformation rate. Wi is generally used for the flow

of the constant stretch history such as the simple shear. In

the microchannel, Wi easily reaches large values due to the

small scale length of the channel. Re is the ratio between

the inertial force and the viscous force in the flow. It is on

the order of less than 10−1 in the microchannel and does

not significantly affect the flow condition. These two

dimensionless numbers are influenced by flow kinematics

and increase with Q. However the Elasticity number, El,

which is defined as the ratio of elastic stress and the iner-

tial stress, is not affected by the flow kinematics and

depends only on the fluid characteristics and channel

geometry.

3. Results and Discussion

Fig. 3a shows the change inflow patterns as the El or Wiincreased. The flow was Newtonian-like at first where the

fluid enters the contraction smoothly without any unusual

flow pattern (Newtonian fluids hardly exhibit any unusual

flow patterns inside a microchannel, because it is difficult

to reach high Reynolds number in micro-sized devices

with Newtonian fluids). From the Newtonian-like flow

(A), a corner or lip vortex (B) was formed as the elasticity

increased. Because (B) disappears as the flow rate is

increased further, it is called a weak vortex. As the weak

vortex disappeared, a divergent flow (C) was observed, in

which the maximum velocity was not at the centerline

(Rodd et al., 2007; Alves and Poole, 2007). As the elas-

ticity increased further, a strong vortex (D) was observed,

in which the size of the steady vortex increased with Wi.

When the elasticity was increased further, the flow tran-

sitioned from the steady to the unsteady region, and exhib-

ited continuous fluctuations. In this region, the vortex

fluctuated with a certain period instead of maintaining a

steady vortex. This was called oscillating vortex (E). After

that, vortex fluctuation lost its periodicity, and aperiodic

fluctuation regime appeared (F).

The sequence was identified by mapping the flow pat-

terns as shown in Fig. 3b. The change in the flow pattern

Wi = λγc = λVc

wc/w----------- =

λQ

hwc

2/2--------------

Re = ρVcDh

η0

--------------- = 2ρQ

wc h+( )η0

-----------------------

El = Wi

Re------ =

2λη0

ρwcDh

--------------- = λη0 wc h+( )

ρwc

2h

---------------------------

γc Vc

Daewoong Lee and Kyung Hyun Ahn

68 Korea-Australia Rheology J., 27(2), 2015

from A to F indicates the change with the increase in Wi,

while the change in flow patterns from the left to the right

side of the table indicates the change with the increase in

El. The flow patterns were influenced by both Wi and El

(Rodd et al., 2007). For dilute polymer solutions with low

El, it was difficult to reach the steady vortex region because

the shear rate was limited by a maximum pressure that the

micro-fabricated PDMS channel can endure. The maxi-

mum flow rate was dependent on the viscosity of the solu-

tion. In this study, the viscosity range of the solutions was

0.17 < η0 < 39 Pa·s. The maximum Q was 15 ml/hr for η0

= 0.17 Pa·s, and 2 ml/hr for η0 = 39 Pa·s.

Due to the limitation of the shear rate, solutions with

high concentrations and high molecular weight were used

to observe the flow change at low shear rates. Unlike the

case with the dilute polymer solutions, an unusual flow

pattern with a vortex was observed even at low shear rates

with these solutions. And it was difficult to observe the

Newtonian-like flow pattern that was observed for the

dilute solutions. As can be seen in Fig. 3b, a weak vortex

was observed for 0.4 wt% 5 M PEO solution even at the

lowest flow rate (approximately 0.05 ml/hr in this exper-

iment). For a 0.7 wt% 5 M PEO solution, a strong vortex

was observed at this flow rate. In these cases, even though

a Newtonian-like flow or a divergent flow could not be

observed, the oscillating vortex and aperiodic fluctuation

could be observed. In the oscillating vortex region, vortex

oscillates side to side.

As the elasticity or shear rate increased, the flow tran-

sitioned from a steady vortex to an oscillating vortex

where the vortex fluctuated with a period. The flow pat-

tern is shown in Fig. 4. The oscillating vortex could be

Fig. 3. (Color online) (a) The sequence of developing flow patterns with increasing elasticity of fluids and the shear rate of the flow,(b) the map of the sequences in the flow development with various solutions containing 1.0 wt% (Mw = 2 × 106 g mol−1), 0.4 wt%,0.7 wt%, and 1.0 wt% (Mw = 5 × 106 g mol−1) PEO.

Flow patterns in 4:1 micro-contraction flows of viscoelastic fluids

Korea-Australia Rheology J., 27(2), 2015 69

categorized as symmetric and asymmetric according to its

pattern of vortex formation. In the symmetric oscillating

vortex, the maximum and minimum sizes of the corner

vortex at one corner of the channel were the same with

those at the other corner. When one corner vortex was at

its minimum, the other was at its maximum size. How-

ever, in the asymmetric oscillating vortex, the maximum

size and the minimum size of the two corner vortices, or

the periods of two vortices were not the same.

Fig. 4 shows the oscillating vortices for 3 different solu-

tions of 0.7 wt%, 0.8 wt%, and 1.0 wt% 5 M PEO. The

fluids were highly elastic with an El range of 2.7 × 104 <

El < 2.2 × 106. The flow rate was 0.2 < Q < 1.0 ml/hr and

the Weissenberg number ranged from 50 < Wi < 130. The

experiments were not completely reproducible because the

flow was in an unstable region with high elasticity, and

Fig. 4. (Color online) Vortex transition features of the oscillating vortex for (a) 0.7 wt% 5 M PEO solution, (b) 0.8 wt% 5 M PEOsolution, (c) 1.0 wt% 5 M PEO solution.

Daewoong Lee and Kyung Hyun Ahn

70 Korea-Australia Rheology J., 27(2), 2015

aperiodic vortex fluctuation was often observed even at a

Wi slightly higher than the Wi region where oscillating

vortices were observed. Therefore, the experiments were

repeated until reproducible results were obtained. For the

0.7 wt% solution, a symmetric oscillating vortex was eas-

ily observed. But as the concentration increased, the

asymmetric vortex was observed. For a 1.0 wt% solution,

the symmetric oscillating vortex was not observed in the

controllable volumetric flow rate even though the exper-

iments were repeated many times. From these results, it

can be deduced that the oscillating vortex had a tendency

to transit from a symmetric to asymmetric flow with an

increase in El or Wi.

In the oscillating vortex region, the vortex fluctuated

with a certain period as described above. In the 200 µm:50

µm channel system used in this study, the period was in

the range of 2 < period < 6 s shown in Fig. 5. This was

nearly a hundred times larger than the characteristic time

of the flow (the time to pass through the upstream channel

with an average velocity (Q/wu × h)) or the characteristic

time of the fluids (λ). The results with the 5 M PEO solu-

tions with 0.6 < C < 1.0 wt% are given in the figure, with

the x-axis as Wi and y-axis as the period. As can be seen

in the graph, all the results were within the range, but no

functional relationship could be found because it was in

the unstable region, and the flow was right before losing

its periodicity.

The vortex size increased with the increase in Wi in the

strong vortex region. Because the vortex size changed

constantly in the oscillating vortex region unlike the

steady region, the maximum size of the vortex was mea-

sured in Fig. 6a during fluctuation. The results are for 5 M

PEO solutions with the concentration in the range of 0.6

< C < 1.0 wt%. As can be seen in the schematic of Fig.

6b, Lv is the maximum size of the oscillating vortex in the

x-direction (flow direction) and Lw is the size of the vortex

in the y-direction. Lw was fixed at 75 µm. In Fig. 6a, the

x-axis represents Wi, and the y-axis represents the dimen-

sionless vortex size (Lv/Lw). In the oscillating vortex

region, though the vortex size changed continuously, the

maximum vortex size increased with Wi.

To quantitatively analyze the pattern of the oscillating

vortex, the vortex size at each corner of the channel was

measured over time and the results are graphed in Fig. 7.

L(i) represents the size of the vortex on the left hand side

of the flow direction and R(i) is that on the right hand side

of every step time. Fig. 7a is the result for the 0.7 wt% 5

M PEO solution with a Wi of 79 and Q of 0.5 ml/hr. The

oscillating vortex fluctuated symmetrically, with the vor-

tex at each side having the same maximum and minimum

vortex size with the same period. When the size of the

vortex was plotted over time, a periodic curve could be

drawn. The change in size of two vortices was alternated

by half of a period. In addition, whether the oscillating

vortex was symmetric or asymmetric, the vortex size did

not decrease immediately after reaching its maximum.

The vortex maintained its maximum size for a few sec-

onds before shrinking.

Fig. 5. Periods of the oscillating vortex for 0.6 wt%, 0.7 wt%,0.8 wt%, and 1.0 wt% PEO solutions (Mw = 5 × 106 g mol−1) ina wide range of Weissenberg numbers.

Fig. 6. (Color online) (a) Maximum size of the oscillating vortexfor 0.6, 0.7, 0.8 and 1.0 wt% PEO solutions (Mw = 5 × 106 g mol−1),(b) a schematic of the size of the vortex: Lv is the maximum sizeof the oscillating vortex in the y direction and Lw is the size ofthe vortex in the x direction.

Flow patterns in 4:1 micro-contraction flows of viscoelastic fluids

Korea-Australia Rheology J., 27(2), 2015 71

Although the symmetric oscillating vortex exhibited

only one type of size change as can be seen in Fig. 7a, the

asymmetric oscillating vortex exhibited different patterns.

They could be categorized into two patterns shown in Fig.

7b and 7c. In one case, one vortex fluctuated significantly

while the other rarely fluctuated shown in Fig. 7b. In

another, shown in Fig. 7c, the two vortices fluctuated with

different patterns but with a single period. For example, in

Fig. 7c, the left vortex maintained its maximum for 2 sec-

onds and decreased to its minimum size of 30 µm while

the right vortex stayed at the maximum for 1.2 seconds

and decreased to its minimum size of over 50 µm. The

asymmetric oscillating vortex showed irregularities com-

pared to the symmetric oscillating vortex, but still repeated

irregular flows with a constant period.

When Wi increased further after the oscillating vortex,

the aperiodic fluctuation regime in which the vortex fluc-

tuated randomly without a characteristic time scale ap-

peared. The vortex at each side changed very rapidly with-

out a pattern. When the vortex size was plotted in this

region, no apparent period could be observed as shown in

Fig. 8, which shows the vortex size of the left and right

sides versus time for 5 M PEO 0.7 wt% solution at El =

2.2 × 106 and Wi = 2.8 × 102. In order to check whether

the flow in this region was chaotic, the largest Lyapunov

exponent was calculated for the vortex size of both left

and right hand side (Sprott, 2003; Rosenstein et al., 1993).

One thousand data points were analyzed for each vortex.

The pair with the least distance between the points was

selected for multiple points with j pairs. The distance

between the points of this pair after a certain amount of

time, the divergence, was defined as dj(i) where i is the

discrete-time step. Δt is the sampling period, which is 1/

30 second in this experiment. When the largest Lyapunov

exponent is λ1, the relationship of can be

defined, where Cj is the initial distance between the pair of

two points that are closest to each other among the j pairs.

Taking the logarithm of this equation, ,

the average of divergence for j number of pairs is plotted

in Fig. 9. The abscissa is iΔt (time) and the ordinate is the

average of ln dj(i) with its slope being λ1, the largest Lya-

punov exponent. We analyzed the data with a wide range

of parameter sets (embedding dimension, lagging time),

and the slope of divergence was always positive in all the

calculations. As shown in Fig. 9, the result of a parameter

set (embedding dimension = 4, lagging time = 1), it ini-

tially increased rapidly with the slope of approximately

ten. When the largest Lyapunov exponent is positive as in

dj j( ) Cjeλ1iΔt( )

dj i( ) lnCj + λ1 iΔt( )≈

Fig. 7. The patterns of the oscillating vortex with sizing by time(a) Symmetric (El = 2.7 × 105, Wi = 79): changes in vortex sizefor L(i) is the reverse of R(i), (b) asymmetric 1 (El = 2.9 × 105,Wi = 98): L(i) is fixed and R(i) is oscillating, (c) asymmetric 2(El = 2.9 × 105, Wi = 114): oscillating patterns of L(i) and R(i)are different in a period ( : L(i), : R(i) for each graph).

Fig. 8. (Color online) Size of the vortex in the aperiodic fluctu-ation regime for the flow of El = 2.2 × 106 and Wi = 2.8 × 102.

Daewoong Lee and Kyung Hyun Ahn

72 Korea-Australia Rheology J., 27(2), 2015

this case, the dynamics, the motion of vortex in this case,

can be considered to be chaotic.

Power spectra of the vortex size at Wi = 2.8 × 102 is

given in Fig. 10. The large peak in small frequency less

than 0.1 is irrelevant to the actual vortex fluctuation. The

power spectrum decay in log-log coordinates showed a

slope of about −1, which was lower than the previous

results on elastic turbulence (Groisman and Steinberg,

2000; 2004). We could not find any characteristic peak,

which supports that the flow in this region is chaotic with

no periodicity.

Newtonian fluids did not exhibit distinctive flow pat-

terns such as vortex formation in micro-contraction chan-

nel flow. For viscoelastic fluids, the nonlinear rheological

characteristics caused various flow patterns even at very

low Reynolds numbers. The transition of vortex could be

caused by shear thinning which the fluids in microcon-

traction geometry experienced with the strain-rate histo-

ries. The present work analyzed the overall flow patterns

in the contraction geometry, especially unsteady region

with micro-scale devices. In unsteady flows regime, the

oscillating vortex lost its periodicity at high Wi.

4. Conclusions

The flow of a highly elastic non-Newtonian fluid in a

micro-fabricated 4:1 contraction geometry was observed

with flow visualization. The development sequence of the

flow pattern over increasing elasticity numbers (El) or

Weissenberg numbers (Wi) was organized. In the steady

state, the sequence of the flow development started with a

Newtonian-like flow, and became a divergent flow with

the maximum flow velocity occurring not at the contrac-

tion but further upstream while the streamlines being dis-

torted, and then a vortex developed. Depending on the

fluid, small vortices may develop before the divergent

flow and disappear. This was named as a weak vortex

while the vortex that occurred after the divergent flow was

named as a strong vortex. In the strong vortex region, the

vortex size increased with the increase in Wi. As El or Wi

increased, the flow reached unsteady state. While the flow

patterns were maintained over time in the steady state, it

changed continuously in the unsteady state. The vortex

size in the strong vortex region was constant and stable at

a specific Wi. However, as the Wi increased, the vortex

started to fluctuate periodically. This was called an oscil-

lating vortex. Right after the flow transitioned into the

unsteady state, the vortex on both sides oscillated sym-

metrically. At a higher Wi, the asymmetric oscillation was

observed. While only one pattern of vortex dynamics was

observed for the symmetric oscillating vortex, the asym-

metric oscillating vortex showed different patterns with a

difference in vortex size for the two vortices but with a

single period. When Wi increased over the asymmetric

oscillating vortex region, the periodicity of the vortex fluc-

tuation disappeared. In this aperiodic fluctuation regime, the

largest Lyapunov exponent was positive, which proves

that the vortex behavior is chaotic. The flow patterns in

micro-contraction geometry was systematically analyzed

in this study, and the chaotic vortex dynamics was reported

for the first time.

Acknowledgement

This work was supported by the National Research Foun-

dation of Korea (NRF) grant (No. 2013R1A2A2A07067387)

funded by the Korea government (MEST).

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