fischer ultimate original series - technical specification · 2011-06-26 · fischer ultimatetm...
TRANSCRIPT
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fischer UltiMateTM
New Original Series
UltiMate Connections
for Harsh Environment
Headquarters
Fischer Connectors SACh. du Glapin 201162 Saint-PrexSwitzerlandPhone +41 21 800 95 95mail@fi scherconnectors.chwww.fi scherconnectors.com Edition 1.4
Fischer Ul t iMate TM Original Series
Edition 1.4 Page 2
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sRugged, Compact, Lightweight Connectors for Harsh EnvironmentFischer Connectors is a leading company in the design, manufacture and distribution of high-perfor-mance connectors and cable assembly solutions. Known for their quality, ruggedness and excellent sealing, our products prove to be reliable in the most demanding environments.
Innovative and fl exible, Fischer Connectors is committed to provide customized solutions and uncompro-mising quality. Primary design and manufacturing facilities are located in Switzerland, with subsidiaries and distributors located worldwide.
Core Competencies High performance push-pull connectors
Complete cable assembly solutions
Rugged solutions for harsh environment
Sealed and hermetic connector solutions
Lightweight and compact connectors
Shock and vibration resistant connectors
High flexibility of product configurations
Standard solutions or customized product development
Military standards compliant
World-class customer service
Specialized advice and support
High quality industrial processes
Trusted by high-end industries
www.fischerconnectors.com
Cable Assembly Solutions
Fischer developed innovative complete cable assembly solutions for Fischer UltiMateTM Original Series. Rely on Fischer’s engineering expertise for your harsh environment applications and order a complete turnkey solution from one source.
Fischer Ul t iMate TM Original Series
1. Sealing IP68/69K even unmated One piece body Cable assembly containing epoxy
3. Mechanical and visual coding Robust mechanical coding 4 options with visuals coding
2. EMC 360° high performance shielding Grounding ring Cable assembly design
4. Soft sealing caps Rugged, IP68 sealing Easily installed on plug and receptacle
Aluminium 50% lighter than standard brass connectors
Miniature connector design, idealfor devices with restricted space
Designed for harsh environment
Introduction to Fischer UltiMateTM Original Series
Product Features
Durable and reliable overmolding specially designed for severe conditions High performance epoxy potting for IP68/69K sealed connector Cable assembly designed for excellent EMC 360°shielding Straight and right angle thermoplastic overmolding Easy prototyping with Do-It-Yourself cable termination kit
CODE 1 = CODE 2 = CODE 3 = CODE 4 =
High shock and vibration resistance Operating temperatures: -55°C to +135°C 10,000 mating cycles Wide range of configurations Military standards compliant
Edition 1.4 Page 3
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Please contact us for more details on Fischer cable assembly solutions
Applications
Fischer UltiMateTM Original Series is specially designed for a broad range of harsh environment appli-cations. It offers rugged, compact, lightweight, sealed connectors and cable assembly solutions ideally suited to withstand a variety of severe environmental, industrial and chemical conditions.
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Edition 1.4 Page 4
Fischer Ul t iMate TM Original Series
Edition 1.4 Page 5
Fischer Ul t iMate TM Original Series
Mechanical Coding
Plugs
Size 08
Receptacles
Size 08
CODE 1 CODE 2 CODE 3 CODE 4 CODE 1 CODE 2 CODE 3 CODE 4
Size 11, 13 and 18 Size 11, 13 and 18
CODE 1 CODE 2 CODE 3 CODE 4 CODE 1 CODE 2 CODE 3 CODE 4
Product Range Overview
Plugs
Cable mounted UP01: Short plug
Receptacles
Panel mounted UR01: Rear mounted low profile receptacle
UR02: Rear mounted receptacle
UR03: Front mounted low profile
Cable mounted UR50: Short receptacle
Panel mounted UP50: Front mounted
Additional body styles will follow shortly
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Part Numbering
Edition 1.4 Page 6
Fischer Ul t iMate TM Original Series
Connector Design Contact Block
Structure
Body Style
Parts
Sealing Level Locking System Connector Size
UltiMate Plug = UP
Cable mounted plug Short = UP01
Panel mounted plug Front mounted = UP50
UltiMate Receptacle = UR
Panel mounted receptacle Rear mounted low profi le = UR01 Rear mounted = UR02 Front mounted low profi le = UR03
Cable mounted receptacle Short = UR50
Available ChoicesPanel Mounted Vacuum sealing = V Water sealing = W
Cable Mounted Plug Push-pull automatic locking system = L Quick release = Q
Cable Mounted Receptacle = Z
Size 8 = 08 Size 11 = 11 Size 13 = 13 Size 18 = 18
Cable MountedNot applicable*
* IP68/69K with Fischer Connectors Cable Assembly Solution
Panel MountedNot applicable
Size corresponds to interface diameter of plug and receptacle in mm
Male contacts = M Female contacts = F
002 to 042
Contacts available per size:
Size 08 002, 003, 004, 005, 007, 009
Size 11 012, 016, 019
Size 13 027
Size 18 042
Solder = S PCB = P Crimp* = C
* Only available for size 13 & 18
Standard polarityMale contacts on Plug Female contacts on Receptacle
Inverted polarityFemale contacts on PlugMale contacts on Receptacle
Polarity Number of Contacts Contact Type
UP0X
Cable Mounted Plugs (UP01 to UP49)
UR5X
Cable Mounted Receptacles (UR50 to UR89)
UP5X
Panel Mounted Plugs (UP50 to UP99)
UR0X
Panel Mounted Receptacles (UR01 to UR49)
W
W
11
11
11
11
L
Z
012
012
012
012
S
S
S
S
M
F
M
F
Examples
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Edition 1.4 Page 7
Fischer Ul t iMate TM Original Series
Part Numbering
Housing Standard Options*
Structure
Parts
Housing Color Keying Code
Available Choices Black = BK Grey = GR
Code 1 () = 1 Code 2 () = 2 Code 3 ( ) = 3 Code 4 () = 4
Standard guide mark
Red for Grey housing color
White for Black housing color
Standard keying code 1
Visual coding on plug and receptacle
Receptacle
O-ring at plug interface EPDM = E
PlugNot applicable = Z
PBT = 1 Panel Mounted Grounding pin = A*
* Available for UR01/UR02
None = N for UR03/UP50
Cable MountedNot applicable = Z
* Please contact us for other o-ring material, insulating material or grounding options
O-Ring Material Insulating Material Grounding
Cable Mounted Plugs (UP01 to UP49)
Cable Mounted Receptacles (UR50 to UR89)
Panel Mounted Plugs (UP50 to UP99)
Panel Mounted Receptacles (UR01 to UR49)
BK
BK
1
1
1
1
1
1
Z
Z
N
A
Z
E
Z
E
Examples
A
Future Option
A
A
A
A
1
1
BK
BK
Fischer UltiMate™ Original Series
Edition 1.4 Page 8
All dimensions shown are in millimeters and are for reference only.They are subject to change without prior notice.
UP01: short cable plug
~B~A
SizeØD Ød
ØC
1)
1) Max cable diameter below shield.
1012
Torque1.5 Nm3.0 Nm
d max4.57.1
Size0811
A3138
B1825
C13.918.5
D10.913.7
Dimensions
17 3.5 Nm8.713 54 37 21.7 15.7
Size A C E M Torquef g
f ±0.
1
Øg ±0.1
Panel cut-out
Top
UP50: front mounted panel plug
11 13.2 21.8 4.5 16x1 4.5 Nm14.5 16.1
22 6.0 Nm13.718 60 40 29.0 22.7
117
219
MEmax
4A
ØC
1 2
B
Size
1
B7.5
Fischer UltiMate™ Original Series
Edition 1.4 Page 9
UR02: rear mounted panel receptacle
UR50: short cable receptacle
Dimensions
All dimensions shown are in millimeters and are for reference only.They are subject to change without prior notice.
A4
Emax
SizeØC
M
Size0811
A18.018.7
C16.921.8
E55
M12x116x1
TF00.001TK00.002
Torque2.5 Nm4.5 Nm
1517
f10.914.6
g12.116.1
f ±0.
1
Øg ±0.1
Panel cut-out
Top
UR01: rear mounted low profile panel receptacle
1
Ø0.
7
3
13 22.5 23.8 5.5 18x1 TP00.011 6.0 Nm2016.5 18.1
UR02: rear mounted panel receptacle
Size0811
C16.921.8
E44
M12x116x1
TF00.001TK00.002
Torque2.5 Nm4.5 Nm
1517
f10.914.6
g12.116.1
f ±0.
1
Øg ±0.1
Panel cut-out
Top
A4
Emax
Size
M
B
Ø0.
7
3
ØC
ØD
D14.018.8
18 31.8 5 25x1 TQ00.005 10 Nm2723.2 25.126.0
A88
B14.714.7
11 22.3
1
Fischer UltiMate™ Original Series
Edition 1.4 Page 10
UR50: short cable receptacle
Dimensions
1) Max cable diameter below shield.
1012
Torque1.5 Nm3.0 Nm
d max4.57.1
Size0811
C15.018.5
D12.015.5
Size
ØD
ØC
~39
Ød
1)
All dimensions shown are in millimeters and are for reference only.They are subject to change without prior notice.
UR03: front mounted low profile panel receptacle
Size C E M Torque1f g
f ±0.
1Øg ±0.1
Panel cut-out
Top
D11 21.8 4.5 16x1 4.5 Nm1714.5 16.115
219
A41
M Emax2 1
Size ØC
B
A B11.1 7.5
ØD
Fischer UltiMate™ Original Series
Edition 1.4 Page 11
Contact Configurations
Size
Wire Size
PinLayout
SolderContacts
(2)
(1)
RatedVoltage r.m.s.
[V]
IEC 60664-1
CurrentRating
[A]
IEC 60512-3-5b
Test Voltagein mated position
[kV]
IEC 60512-4-1 Test 4a
AC r.m.s. DC
Contact toBody
Contact toContact
DC
Contact toBody
08
Max Ø0.79 mm
AWG21 [1]AWG22 [7/30]
Max Ø0.79 mm
AWG21 [1]AWG22 [7/30]
Max Ø0.79 mm
AWG21 [1]AWG22 [7/30]
≤ 250
≤ 250
≤ 200
1.3
1.3
1.2
1.7
1.3
1.2
1.8
1.8
1.7
2.4
1.6
1.8
Contact toContact
(4)(3)
Max Ø0.79 mm
AWG21 [1]AWG22 [7/30]
Max Ø0.43 mm
AWG26 [1]AWG28 [19/40]
Max Ø0.43 mm
AWG26 [1]AWG28 [19/40]
≤ 160
≤ 160
≤ 160
0.8
0.8
0.8
1.0
1.0
1.1
1.3
1.3
1.2
1.8
1.8
1.8
11
Max Ø0.79 mm
AWG21 [1]AWG22 [7/30]
Max Ø0.43 mm
AWG26 [1]AWG28 [19/40]
Numberof
Contacts
2
3
4
5
7
9
12
16
19
Max Ø0.43 mm
AWG26 [1]AWG28 [19/40]
Contact Diameter
[mm]
0.9
0.9
0.7
0.7
0.5
0.5
0.7
0.5
0.5
≤ 250
≤ 250
≤ 250
9.2
8.2
5.5
5.2
2.0
1.7
4.2
2.7
2.5
1.4
1.2
1.2
1.5
0.9
0.9
2.0
2.0
2.0
2.2
1.5
1.5
Stranding values in brackets.
(2) For a given AWG the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required.
Recommended operating voltage at sea level.
Recommended max. operating current per contact at 40°C temperature rise.
(1)
(4)
(3)
This rated voltage is a general purpose guideline where no other electrical safety standard applies. In case other standards rule a specific use of the connector, then the application specific safety criteria shall be considered first.This must be evaluated in the frame of equipment engineering.
PCBContacts
PinDiameter
[mm]
0.70
0.70
0.50
0.50
0.40
0.40
0.50
0.40
0.40
All dimensions shown are in millimeters and are for reference only.They are subject to change without prior notice.
CrimpContacts
-
-
-
-
-
-
-
-
-
-27
42 -
0.5
0.7
≤ 200
≤ 250
2.0
3.0
1.2
1.5
0.5
1.5
1.8
2.4
0.5
2.5
0.40
0.50
Max 0.43 mmMin 0.20 mm
AWG28-32
Max 0.62 mmMin 0.38 mm
AWG24-28
13
18
Fischer UltiMate™ Original Series
Edition 1.4 Page 12
Layout and Pin Numbering
Size0811
UR016.08.4
UR026.08.4
R
R R R
1) Recommended PCB hole dimensions may be adjusted to application.
Size
08
2) Standard polarity: Male contacts on Plug / Female contacts on ReceptacleInverted polarity: Female contacts on Plug / Male contacts on Receptacle
Polarity
Stan
dard
Inve
rted
(2)
Number of Contacts
2 3 4 5 7 9
Size Polarity(2)
Number of Contacts
R
11
Inve
rted
Stan
dard
12 16 19
Pin layout / PCB hole pattern (1)
R
Position of ground pin
- View from F
F
UP01 UR01
UR50
UR02
R
All dimensions shown are in millimeters and are for reference only.They are subject to change without prior notice.
UP50
UR0313 9.0 9.018 12.0 12.0
1
3 2
Fischer UltiMate™ Original Series
Edition 1.4 Page 13
Layout and Pin Numbering (cont.)
1) Recommended PCB hole dimensions may be adjusted to application.2) Standard polarity: Male contacts on Plug / Female contacts on Receptacle
Inverted polarity: Female contacts on Plug / Male contacts on Receptacle
Size Polarity(2)
Number of Contacts
13
Inve
rted
Stan
dard
27
Pin layout / PCB hole pattern (1) - View from F
All dimensions shown are in millimeters and are for reference only.They are subject to change without prior notice.
Size Polarity(2)
Number of Contacts
18
Inve
rted
Stan
dard
42
RR
Technical Library on line:Visit www.fischerconnectors.com/technical to download 3D CAD Models
RR
Ø1
L
AØ
D1
Fischer UltiMate™ Original Series
Edition 1.4 Page 14
Soft Caps - Lanyard with Nylon Thin Cord
All dimensions shown are in millimeters and are for reference only.They are subject to change without prior notice.
Panel Mounted Receptacles
A Part NumberSize
UCR11P 1A1 A095
19.9 UCR08P 1A1 A09508
11 19.2
D1
15
18
L
95
95
d
12
16
D
16
21
Cable Mounted Receptacles
A Part NumberSize
UCR11C 1A1 A200
19.9 UCR08C 1A1 A20008
11 19.2
D1
15
18
L
200
200
MaterialCap: TPV (Santoprene™) (Flammability UL 94HB)Cord: NylonFixing lug: Black chrome plated brass (ISO CuZn39Pb3)Crimp ferrule: Nickel plated copper
Cable Mounted Plugs
A Part NumberSize
UCP11C 1A1 A200
23.2 UCP08C 1A1 A20008
11 22.0
D1
15
18
200
200
L
Crimp ferrule and heat shrinktube are included.
Crimp ferrule and heat shrinktube are included.
Ø1
L
AØ
D1
Ø1
L
AØ
D1
Ød
ØD
0.5
Fischer UltiMate™ Original Series
Edition 1.4 Page 15Document No. 600.00.511
Performance and Standard
Contact Resistanceover 10’000 Mating Cycles
Shell Resistance
IEC 60512-2-1-2aIEC 60512-2-2-2b
5 mΩIEC 60512-2-6-2f
Characteristic
Insulation Resistance
Shielding Effectiveness
> 1010 Ω,IEC 60512-3-1-3a
up to 1 GHz,IEC 60512-23-3
Contact Size
Ø0.5 mmØ0.7 mmØ0.9 mm
Electrical Data
Material & Surface Treatments
Metal PartsDesignation ISO
Aluminium AlMgSiSn1Bi
Designation Standard
Housings, NutChrome
over NickelSAE-AMS2460
Our products are RoHS compliantand conform with the EC Directive 2002/95/EC
Contacts 1 µm Goldover Nickel
MIL-DTL-45204D Type IASTM B488
- Male, Ground Pin Brass CuZn39Pb3
Brass CuZn39Pb3 Nickel
Standard
EN-AW-6023
CW614NUNS C 38500
Material
CW614NUNS C 38500
Finish
SAE-AMS-QQ-N-290SAE-AMS2404
- Female Bronze CuSn4Zn4Pb4CW456K
ASTM B 139UNS C 54400
International Symbol Flammability
PETPPBT
Insulator
O-rings FPM (Viton®)EPDM
UL 94 HBUL 94 V-0
UL 94 V-0UL 94 HB
Insulator and Sealing
Bi-component epoxySilicon compoundSealant Materials
OvermoldingMaterial
TPU
-UL 94 V-0
UL 94 V-0
Ground Contact
Environmental & Mechanical DataCharacteristic Performance and Standard
Sealing Performance
Operating Temperature Range-55°C to +135°C
IEC 60512-6-11 i+jIEC 60068-2-14-Nb
Endurance10’000 mating cycles
IEC 60512-5-9aEIA-364-09
Vibration, random MIL-STD-202 Method 214EIA-364-28
IP68 IEC 60529IP69K (1)
(1) Dust tight, protected against the effects of high-pressure liquids. The test requirements for IP69K exist only in DIN 40050-9, the German version of IEC 60529.
Corrosion Resistance
Salt mist, 96 hours, 5% salt solution, 35°CIEC 60068-2-11 Test Ka
MIL-STD-202 Method 101 Condition AEIA-364-26
(3)
(3) Min mating temperature of -20°C with EPDM interface o-ring. Other materials on request. Temperature range of -40°C to +125°C for cable connectors overmolded with TPU material.
Mated and Unmated
- General- Interface
- Cable connectors- Panel receptacles
POM UL 94 HBInner Sleeve
5 mΩ5 mΩ4 mΩ
Shock MIL-STD-202 Method 213EIA-364-27
- Cable connectors
Technical Data
Nickel SAE-AMS-QQ-N-290SAE-AMS2404
Aluminium AlMgSiSn1BiBack Nut (Plug) EN-AW-6023
- Screw-machined- Molded
- Cable connectors
300 g amplitude, half sine pulseof 3 ms, no discontinuity > 1 us
(3) Measured for a mated pair of Panel Receptacle (UR01) and Cable Plug (UP01) between the panel and the cable shielding.(4) Size 08 connector pair
(3)
> 65 dB (excellent)> 55 dB (very good)
- Grey- Black
(4)
(2) Only vacuum sealed receptacles ("V" sealing level)
(2)Hermetic: Tested: <10-8 mbar l/sec.
Edition 1.4
Fischer Ul t iMate TM Original Series
www.fischerconnectors.com
© Fischer Connectors SAAll rights reserved - 02.2011Changes without prior notice
Headquarters
FISCHER CONNECTORS SA
Ch. du Glapin 201162 Saint-PrexSwitzerlandPhone +41 21 800 95 [email protected]
Subsidiaries
United-States and Canada
FISCHER CONNECTORS Inc.
Atlanta, GA
Phone +1 678 393 5400Toll free : 800 551 [email protected]
France
FISCHER CONNECTORS Sarl
Paris
Phone +33 1 5578 2578Appel gratuit : 0 800 590 [email protected]
Germany and Eastern Europe
FISCHER CONNECTORS GmbH Zorneding
Phone +49 8106 37722 0Gebührenfrei : 0 800 233 [email protected]
Italy
FISCHER CONNECTORS Srl
Monza
Phone +39 039 734 [email protected]
Sweden and Finland
FISCHER CONNECTORS AB
Billdal
Phone +46 31 910 [email protected]
United Kingdom, Ireland and India FISCHER CONNECTORS Ltd. Havant/Hampshire Phone +44 23 9245 9600Toll free : 0 800 432 [email protected]
Asia
FISCHER CONNECTORS ASIA Ltd.
Hong Kong
Phone +852 2620 [email protected]
Visitwww.fischerconnectors.com/contactsto find details on Fischer Connectors authorized distributors
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