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FIRELEC Migration Solution FMS-PVXCL-DV-1 Réf.

Migration_Provox_DeltaV_FMS-

PVXCL-DV-1-DO_v2016_12.docx EMERSON Provox™ > DeltaV™ CL Series - Using IOPs – Discrete Outputs

Non contractual documentation – Firelec can improve the design or the specifications of the product described herein

without prior notification

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FIRELEC Migration Solution

EMERSON Provox™ > DeltaV™

CL Series - Using IOPs

Discrete Outputs

FMS-PVXCL-DV-1

Rev Date Subject

01 12/04/2013 First revision

02 18/07/2013 Update of cable references

03 07/03/2014 Document update

04 07/12/2016 Update of cable references

Update of modules ref






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Summary

INTRODUCTION ................................................................................................................. 3

1.1. KEY ADVANTAGES OF THE FMS-PVXCL-DV-1 SOLUTION...................................................... 4

1.2. DESCRIPTION OF THE FMS-PVXCL-DV-1 SOLUTION ............................................................ 5

1.2.1. Existing Provox architecture ........................................................................................ 5

1.2.2. Existing Provox Hardware to be removed.................................................................... 5

1.2.3. Process I/Os kept in place ........................................................................................... 6

1.2.4. New DeltaV architecture .............................................................................................. 6

DISCRETE OUTPUTS ........................................................................................................ 7

2.1. CL6773 / CL6775(CE) / CL6781 / CL6783 / CL6787(CE) (SIMPLEX) CL6774 / CL6776(CE) CL6784 / CL6788(CE) (REDUNDANT) ............................................................................................. 8

2.1.1. Description and connection .......................................................................................... 8

2.1.2. Solution : FMS-PVXCL-DV-DO1-A ............................................................................. 9

2.1.3. Solution : FMS-PVXCL-DV-DO1-B ............................................................................ 12

2.1.4. Solution : FMS-PVXCL-DV-DO1-C ............................................................................ 15

2.1.5. Solution : FMS-PVXCL-DV-DO1-D ............................................................................ 18

2.1.6. Solution : FMS-PVXCL-DV-DO1-E ............................................................................ 21

2.2. CL6343(CE) (SIMPLEX / REDUNDANT) ............................................................................ 24

2.2.1. Description and connection ........................................................................................ 24

2.2.2. Solution : FMS-PVXCL-DV-DO2-A ............................................................................ 25

2.2.3. Solution : FMS-PVXCL-DV-DO2-B ............................................................................ 28

2.3. CL6301-3(CE) (SIMPLEX / REDUNDANT) - IS (EX) ........................................................... 31

2.3.1. Description and connection ........................................................................................ 31

2.3.2. Solution : FMS-PVXCL-DV-DO3-A ............................................................................ 32






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INTRODUCTION






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The purpose of this document is to guide the user of a 20 series I/Os PROVOXTM system with the safe, efficient and easy way to migrate toward a DeltaVTM system. FIRELEC has developed a migration solution (FMS-PVXCL-DV-1) allowing to protect the existing wiring investment as the user convert from an existing PROVOX system toward the DeltaVTM system. The FMS-PVXCL-DV-1 solution is a set of new I/O panels installed in place of the existing 20 series ProvoxTM I/O panels, allowing to migrate easily the existing ProvoxTM I/Os toward a new DeltaVTM system, keeping the I/O wiring in place. The ProvoxTM I/Os connected on the existing I/O panels are kept in place and connected on a new IOPs electrically and mechanically fully compatible with existing I/Os and the new DeltaVTM I/O cards linked using suitable cables provided with each type of new IOP.

1.1. KEY ADVANTAGES OF THE FMS-PVXCL-DV-1 SOLUTION

FMS-PVXCL-DV-1 solution protects the wiring investment as the user converts from the PROVOXTM 20series system toward the DeltaVTM system of Emerson Process Management with following advantages :

1. FMS-PVXCL-DV-1 is a pre-engineered solution, ready to work without any technical rework or limitation regarding the existing capabilities of the Provox system to be migrated.

2. As the instrument wiring is not disturbed, the instrument checkout during startup is reduced to the

minimum

3. The DeltaVTM system's configuration allows for the engineering conversion to be done efficiently. The speed at which FMS-PVXCL-DV-1 solution can be implemented ensures to reduce the process downtime to the minimum.

4. All existing documentations (electrical and loop drawings, maintenance procedures, .....) remain

unchanged as the I/O labelling is strictly the same on new IOPs than on previous ProvoxTM I/O panels removed






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1.2. DESCRIPTION OF THE FMS-PVXCL-DV-1 SOLUTION

1.2.1. Existing Provox architecture

1.2.2. Existing Provox Hardware to be removed






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1.2.3. Process I/Os kept in place

1.2.4. New DeltaV architecture






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DISCRETE OUTPUTS






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2.1. CL6773 / CL6775(CE) / CL6781 / CL6783 / CL6787 (CE) (SIMPLEX) CL6774 / CL6776(CE) CL6784 / CL6788(CE) (REDUNDANT)

2.1.1. Description and connection 16 channel - Discrete output

Existing Provox architecture Panel Cable Provox card

CL6773 / CL6775(CE) CL6781 / CL6783 / CL6787(CE) CBL-SUBD37/SUBD37 CL6721


CL6774 / CL6776(CE) CL6784 / CL6788(CE)

2 x CBL-SUBD37/SUBD37 2 x CL6721

CL6774 / CL6784 : 4U

CL6776(CE) / CL6788(CE) : 3U

Redundancy 1:1 or 1:N






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2.1.2. Solution : FMS-PVXCL-DV-DO1-A

Existing Provox Panel : CL6773 (Simplex)

Module Description

No pluggable I/O module Relays directly mounted on sockets on PCB

Existing Provox Panel : CL6775(CE) (Simplex)

Module Description

CL6755X1-A1 Discrete relay isolated output module (5A@30Vdc or 3A@250Vac)


Existing Provox Panel : CL6774 (Redundant)

Module Description

No pluggable I/O module Relays directly mounted on sockets on PCB

Existing Provox Panel : CL6776(CE) (Redundant)

Module Description



New FIRELEC IOP : IOP-DO-01-1 (16 channels)

Description

16 channels - isolated discrete output termination panel with electromechanical relays






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New DeltaV architecture - FMS-PVXCL-DV-DO1-A1 (Outputs powered by an external power supply)

Interface unit Cable DeltaV card

IOP-DO-01-1

CBL-1097 (Shielded Round Cable)

SUB25F > HE1020 CH 1 to 16 : Cable option A CH 17 to 32 : Cable option B

½ VE4002S1T2B6 / ½ SE4002S1T2B6

Discrete Output card, 32 channels, 24 Vdc, High-side, 40

pin Mass Termination



IOP-DO-01-1 CBL-PVXCL-DV-DO1-A2

CH 1 to 16 : Cable option A CH 17 to 32 : Cable option B

½ VE4002S1T2B5 / ½ SE4002S1T2B5

Discrete Output card, 32 channels, 24 Vdc, High-side,

Terminal block






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IOP-DO-01-1 2 x CBL-PVXCL-DV-DO1-A3

2 x VE4032S1T2B1 / 2 x SE4032S1T2B1

Discrete Output card, 8 channels, 24 Vdc, High-side, Redundant, Terminal block



IOP-DO-01-1 2 x CBL-PVXCL-DV-DO1-A4

2 x VE4002S1T2B3 / 2 x SE4002S1T2B3








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2.1.3. Solution : FMS-PVXCL-DV-DO1-B

Existing Provox Panel : CL6781(Simplex) / CL6783(Si mplex) / CL6784(Redundant)

Module Description

CL6752X1-A1 Discrete output module 24Vdc - 0,2A - No isolated - Load powered by the 24Vdc of the panel

Existing Provox Panel : CL6787(CE)(Simplex) / CL678 8(CE)(Redundant)

Module Description

CL6754X1-A7 Discrete output module 24Vdc - 0,2A - No isolated - Load powered by the 24Vdc of the panel


Description

16 channels - isolated discrete output termination panel with DC Solid State Relays and polarized contact






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New DeltaV architecture - FMS-PVXCL-DV-DO1-B1 (Outputs powered by IOP power supply)


IOP-DO-02-1



½ VE4002S1T2B6 / ½ SE4002S1T2B6





IOP-DO-02-1 CBL-PVXCL-DV-DO1-B2


½ VE4002S1T2B5 / ½ SE4002S1T2B5


Terminal block






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IOP-DO-02-1 2 x CBL-PVXCL-DV-DO1-B3

2 x VE4032S1T2B1 / 2 x SE4032S1T2B1




IOP-DO-02-1 2 x CBL-PVXCL-DV-DO1-B4

2 x VE4002S1T2B3 / 2 x SE4002S1T2B3








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2.1.4. Solution : FMS-PVXCL-DV-DO1-C


Module Description

CL6752X1-A2 Discrete output module 3-60Vdc - 3,5A - Isolated - Load powered by an external power supply


Module Description

CL6754X1-A2 Discrete output module 3-60Vdc - 3,5A - Isolated - Load powered by an external power supply


Description

16 channels - isolated discrete output termination panel with DC Solid State Relays






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New DeltaV architecture - FMS-PVXCL-DV-DO1-C1 (Outputs powered by an external power supply)


IOP-DO-03-1



½ VE4002S1T2B6 / ½ SE4002S1T2B6





IOP-DO-03-1 CBL-PVXCL-DV-DO1-C2


½ VE4002S1T2B5 / ½ SE4002S1T2B5


Terminal block






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IOP-DO-03-1 2 x CBL-PVXCL-DV-DO1-C3

2 x VE4032S1T2B1 / 2 x SE4032S1T2B1




IOP-DO-03-1 2 x CBL-PVXCL-DV-DO1-C4

2 x VE4002S1T2B3 / 2 x SE4002S1T2B3








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2.1.5. Solution : FMS-PVXCL-DV-DO1-D


Module Description

CL6752X1-A3 Discrete isolated output module 24-140Vac TRIAC isolated (3,5A)



Module Description



CL6754X1-A5 Discrete isolated output module 24-140Vac TRIAC + DIAC isolated (3,5A)



Description

16 channels - isolated discrete output termination panel with AC Solid State Relays






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New DeltaV architecture - FMS-PVXCL-DV-DO1-D1 (Outputs powered by an external power supply)

Output current less than or equal to 2A Interface unit Cable DeltaV card

IOP-DO-03-2 Output current less than or equal to 2A (AC)



½ VE4002S1T2B6 / ½ SE4002S1T2B6




Output current less than or equal to 2A


IOP-DO-03-2 Output current less than or equal to 2A (AC)

CBL-PVXCL-DV-DO1-D2 CH 1 to 16 : Cable option A CH 17 to 32 : Cable option B

½ VE4002S1T2B5 / ½ SE4002S1T2B5


Terminal block






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IOP-DO-03-2 Output current less than or equal to 2A (AC) 2 x CBL-PVXCL-DV-DO1-D3

2 x VE4032S1T2B1 / 2 x SE4032S1T2B1





IOP-DO-03-2 Output current less than or equal to 2A (AC) 2 x CBL-PVXCL-DV-DO1-D4

2 x VE4002S1T2B3 / 2 x SE4002S1T2B3








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2.1.6. Solution : FMS-PVXCL-DV-DO1-E


Module Description




Module Description






Description

16 channels - isolated discrete output termination panel with AC SSR module 3.5A






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New DeltaV architecture - FMS-PVXCL-DV-DO1-E1 (Outputs powered by an external power supply)

Output current up to 3,5A Interface unit Cable DeltaV card

IOP-DO-04-1 Output current up to 3,5A (AC)



½ VE4002S1T2B6 / ½ SE4002S1T2B6 Discrete Output card, 32

channels, 24 Vdc, High-side, 40 pin Mass Termination


Output current up to 3,5A


IOP-DO-04-1 Output current up to 3,5A (AC)

CBL-PVXCL-DV-DO1-E2 CH 1 to 16 : Cable option A CH 17 to 32 : Cable option B


channels, 24 Vdc, High-side, Terminal block






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IOP-DO-04-1 Output current up to 3,5A (AC) 2 x CBL-PVXCL-DV-DO1-E3

2 x VE4032S1T2B1 / 2 x SE4032S1T2B1 Discrete Output card, 8

channels, 24 Vdc, High-side, Redundant, Terminal block




IOP-DO-04-1 Output current up to 3,5A (AC) 2 x CBL-PVXCL-DV-DO1-E4








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2.2. CL6343(CE) (SIMPLEX / REDUNDANT)

2.2.1. Description and connection 16 channels - IS (Ex) Discrete outputs

Existing Provox architecture

Panel Cable Provox card

IS (Ex) CL6343(CE) (SIMPLEX) CBL-SUBD37/SUBD37 CL6721



IS (Ex) CL6343(CE) (REDUNDANT) 4 x CBL-SUBD37/SUBD37 4 x CL6721







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Existing Provox Panel : CL6343 / (Simplex) and (Red undant)

Module Description

CL6357 (Solid State) IS (Ex) Discrete output isolated barrier - Solid State (20Vdc - 1mA to 10Vdc - 50mA)

CL6357 (Relay Output) IS (Ex) Discrete output isolated barrier - Relay Output (2 x Contacts with rating : 100Vdc - 250mA - 5VA max)

New FIRELEC IOP : FC5301-2 / (Simplex) and (Redunda nt) (16 slots)

Module Description

CL6357 IS (Ex) Discrete output isolated barrier - Solid State (20Vdc - 1mA to 10Vdc - 50mA)

CL6357 IS (Ex) Discrete output isolated barrier - Relay Output (2 x Contacts with rating : 100Vdc - 250mA - 5VA max)

Keeping the existing CL6357 installed on the new panel FC5301-2 FC5301-2 + 16 x CL6357 (Solid State or Relay Output) Loop agreement remains unchanged and still in use






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New DeltaV architecture - FMS-PVXCL-DV-DO2-A1 Interface unit Cable DeltaV card

FC5301-2 (1 x SUBD25) + 16 modules CL6357 CBL-PVXCL-DV-DO2-A1




Equiped with 16 conversion modules CL6357

New DeltaV architecture - FMS-PVXCL-DV-DO2-A2


FC5301-2 (1 x SUBD25) + 16 modules CL6357 CBL-PVXCL-DV-DO2-A2










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FC5301-2 (2 x SUBD25) + 16 modules CL6357 2 x CBL-P VXCL-DV-DO2-A3


channels, 24 Vdc, High-side, Redundant, Terminal block




FC5301-2 (2 x SUBD25) + 16 modules CL6357 2 x CBL-P VXCL-DV-DO2-A4









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2.2.3. Solution : FMS-PVXCL-DV-DO2-B

Existing Provox Panel : CL6343 / (Simplex) and (Red undant)

Module Description

CL6357 (Solid State) IS (Ex) Discrete output isolated barrier - Solid State (20Vdc - 1mA to 10Vdc - 50mA)

CL6357 (Relay Output) IS (Ex) Discrete output isolated barrier - Relay Output (2 x Contacts with rating : 100Vdc - 250mA - 5VA max)


Module Description

FC303 1 channel – I.S discrete output for solenoid driver

New modules type FC303 installed on the new panel FC5301 FC5301-2 + 16 x FC303 This solution is limited to the replacement of CL6357 (Solid State). No solution for CL6357 (Relay Output) Output IS parameters have to be checked for compatibility with new FC303 barriers.






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New DeltaV architecture - FMS-PVXCL-DV-DO2-B1 Interface unit Cable DeltaV card

FC5301-2 (1 x SUBD25) + 16 modules FC303 CBL-PVXCL-DV-DO2-B1




Equiped with 16 conversion modules FC303

New DeltaV architecture - FMS-PVXCL-DV-DO2-B2


FC5301-2 (1 x SUBD25) + 16 modules FC303 CBL-PVXCL-DV-DO2-B2










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FC5301-2 (2 x SUBD25) + 16 modules FC303 2 x CBL-PV XCL-DV-DO2-B3

2 x VE4032S1T2B1 / 2 x SE4032S1T2B1





FC5301-2 (2 x SUBD25) + 16 modules FC303 2 x CBL-PV XCL-DV-DO2-B4

2 x VE4002S1T2B3 / 2 x SE4002S1T2B3









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2.3. CL6301-3(CE) (SIMPLEX / REDUNDANT) - IS (EX)

2.3.1. Description and connection 16 channels - IS (Ex) Discrete output

Existing Provox architecture

Panel Cable Provox card

IS (Ex) CL6301-3(CE) (SIMPLEX) CBL-SUBD37/SUBD37 CL6721


IS (Ex) CL6301-3(CE) (REDUNDANT) CBL-SUBD37/SUBD37 CL6721






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Existing Provox Panel : CL6301-3 / (Simplex) and (R edundant)

Module Description

CL6303-1 1 channel - IS (Ex) Discrete output isolated barrier - : 24Vdc – 35mA

CL6303-2 1 channel - IS (Ex) Discrete output isolated barrier - : 15Vdc – 70mA

CL6303-3 1 channel - IS (Ex) Discrete output isolated barrier - : Relay with dry contact


Module Description

FC303 1 channel – I.S discrete output for solenoid driver

New modules type FC303 installed on the new panel FC5301-2 FC5301-2 + 16 x FC303 This solution is limited to the replacement of CL6303-1 and CL6303-2 (Solid State). No solution for CL6303-3 (Relay Output)

Output IS parameters have to be checked for compatibility with new FC303 barriers.






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New DeltaV architecture - FMS-PVXCL-DV-DO3-A1 Interface unit Cable DeltaV card

FC5301-2 (1 x SUBD25) + 16 modules FC303 CBL-PVXCL-DV-DO3-A1


½ VE4002S1T2B6 / ½ SE4002S1T2B6






FC5301-2 (1 x SUBD25) + 16 modules FC303 CBL-PVXCL-DV-DO3-A2


½ VE4002S1T2B5 / ½ SE4002S1T2B5


Terminal block







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FC5301-2 (2 x SUBD25) + 16 modules FC303 2 x CBL-PV XCL-DV-DO3-A3

2 x VE4032S1T2B1 / 2 x SE4032S1T2B1





FC5301-2 (2 x SUBD25) + 16 modules FC303 2 x CBL-PV XCL-DV-DO3-A4

2 x VE4002S1T2B3 / 2 x SE4002S1T2B3




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