final project of stat
TRANSCRIPT
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UNIVERSITY OF MANAEMENT AND TECHNOLOGY
A survey to evaluate Total Quality
Management Practices In ISO 9000 Certified
Companies In PakistanPrepared for:
Amer saeed
Prepared by:Fahad Ahmad
Umar Riaz
Talha Bashir
Abdul Rehman
5/27/2011
AbstractPurposeThe purpose of this survey is to report an investigation on the Total Quality
Management in ISO 9000 certified companies in Pakistan.
MethodologyThe investigation was based on the questionnaire survey. The
Questionnaire was answered by 64 respondents working in the companies in Pakistan
including top management and quality manager. The data obtained from the questionnaire
survey were then analyzed.
Findings - The results of the questionnaire survey are presented in the form of the levels of
application of TQM as practiced by the ISO 9000 certified companies in Pakistan.all the
companies are highly provide organization for quality ,employees training, suppliers quality
management. There is highly the continuous support of top management .the company used
statistical tool for improvement of there quality.
KeywordsTotal Quality Management, Employee Training, Organizational Performance,
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Pakistan.
.
1. Introduction
The main emphasis of this survey is to assess the current status of ISO 9000 certifiedcompanies in Pakistan. Regarding the implementation of TQM and the implementation of
quality management approach in prevailing culture of ISO certified companies in Pakistan.
. The approach to adoption of TQM for both client and companies is comprised of different
trends and objectives. Total Quality Management (TQM), which comprises of a continuous
improvement philosophy, its appropriateness and adequacy towards implementation in
Pakistan .
2. MethodologyThe research methodology consists of the following steps:
1. Development of a questionnaire to elicit information about total quality managementpractices of ISO 9000 certified companies in Pakistan.
2. Conducting questionnaire survey through personal interviews.3. Assessment of feedback from questionnaire survey to identify the current state of
quality
Management practices in the company.
The steps are explained as follows:
A questionnaire was developed initiating with request of personal information (e.g. position
in the company) company information. After that twenty three (23) questions laid out in five
(05) key areas:
1. Organization for Quality (5 Questions)2. Employee Training (5 Questions)3. Suppliers Quality Management (4 Questions)4. Continuous Support (4 Questions)5. Statistical Quality Techniques Use (5 Question)
The questionnaire was used to conduct personal interviews with representatives from any
64 companies which are ISO 9000 certified in Pakistan. So we get their feedback on the
prevailing culture in their organizations with respect to quality implementation. Almost all of
the companies approached were large size organizations (based on their annual volume of
work and number of employees). The questionnaires were completed by their top
management who were involved in the quality management programs. Almost all of them(more than 90%) had over 10 years of experience. On the basis of their position,
Education, work experience and professional background, it can be inferred that the
respondents had adequate knowledge of the quality management activities in their
organizations. The survey response is analysed in the following section.
3. Analysis and DiscussionThe analysis and discussion about the questionnaire survey is organized in five
key areas identified in section 2 above. In line with the format of the questionnaire,
the results are reported in five sections. Due to the small sample size, the
respondents responses are indicated in numbers.
3.1Organization for Quality:In this section, five questions were asked to evaluate company organization for
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Quality
.
I. The organization has a process management method
Average score of process management method for quality in organization is high. The
company manage there operation, aligned with and support by its Quality support.
II. Interdepartmental groups are common
Average score of interdepartmental groups highly common they share their problem .theycompared there advantages and disadvantages
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III. Processes are continuously improved
Average score of the processes which the company uses for the improvement of their quality
is very high. The technology which the company is using continuously improved the quality.
IV. The organization use quality circles
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Average score of Quality circles in ISO 9000 companies in Pakistan is high. For the
improvement of the quality they use quality circles to analyse and solve related work.
V. There is a little bureaucracy (formal hierarchy, procedures and detailedrules) in the organization.
Bureaucracy is formal system of organization and administration designed to ensure the
efficiency and effectiveness. Average score of little bureaucracy in the organization is high.
Which mean that employees in the company do not contribute in decision making due to the
hierarchy.
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Summary:
Oraganization for Quality
The organization
has a process
management
method.
Interdepartmenta
l groups are
common.
Processes are
continuously
improved.
The organization
uses quality
circles.
There is a little
bureaucracy
(formal
hierarchy,
procedures and
detailed rules) in
the organization.
N Valid 63 63 64 64 64
Missing 2 2 1 1 1
Mean 4.05 3.60 4.11 3.94 3.23
Median 4.00 4.00 4.00 4.00 3.00
Mode 4 4 5 4 4
Average score of organization for quality is high all the companies which are ISO 9000
certified in Pakistan highly involved in the managing there operation and there quality
standard, they are highly interdepartmental with each other to reduce their problems .the use
new technologies for the improvement of the quality. there is a bureaucracy in organization
the lower level are not allow to make a decision.
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3.2.Employee Training:
In this section, respondents were asked five questions to explore about
TQM related training programs designed for the employees.
I. The company provides continuous training for its managerial personnel
Employee training plays a vital role in any organization/companys quality building efforts.
The current trend in the industry leans toward maximized training of employees (50% - 75%)
especially those related with technical/ specialized works because it accelerate the
organization performance.
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II. The company provides continuous training for its non-managerial personnel
Average score for non mangerial personnel training is ISO 9000 certifed companies in
Pakistan neutral. Some company provide the training to its employees
III. Training needs are always evaluated
Average score of training needs are higly evaluated .the company fulfil the training need of
there empolyees.
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IV. Employees can take training leave
Average score for employees training leave in ISO 9000 certified companies in pakistan are
neutral about 40% to50% of the company give the training leave for there empolyees.
V. The company measures employee satisfaction with training received
T he employees in the company are higly satisfied with the training which give by the
company for the improvement of the quality.
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Summary:
Employee Training
The company
provides
continuous
training for its
managerial
personnel.
The company
provides
continuous
training for its
non-managerial
personnel.
Training needs
are always
evaluated.
Employees can
take training
leave.
The company
measures
employee
satisfaction with
training
received.
N Valid 64 64 64 64 64
Missing 1 1 1 1 1
Mean 3.80 3.42 3.61 3.36 3.56
Median 4.00 3.00 4.00 3.00 4.00
Mode 4 3 4 3 4
The company fulfiling the requirment of TQM they are giving full training program to there
empolyess .the employees are highly satisfied from the training program.Almost 60% to 70%
companies give the training to there empolyees.
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3.3. Suppliers Quality Management:
In this section, four questions were asked to explore the supplier quality
management in the organization.
I. The company purchases raw materials only from suppliers with ISO 9000certification.
II. The company works in close collaboration with suppliers to improve
processes
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III. The company supplies technical assistance to suppliers
IV. The company is partnering with its suppliers
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Summary:
Statistics
The company
purchases raw
materials only
from suppliers
with ISO 9,000
certification.
The company
works in close
collaboration
with suppliers to
improve
processes.
The company
supplies
technical
assistance to
suppliers.
The company is
partnering with
its suppliers.
N Valid 63 63 63 63
Missing 2 2 2 2
Mean 3.49 3.84 3.44 2.89
Median 4.00 4.00 4.00 3.00
Mode 5 4 4 3a
All the companies in pakistan which are certified with ISO 9000 . And all the companies are
fulfiling the requirment TQM. All the companies purchase there raw materials frm supplier
with iso 9000 certification .the companies are highly collaboration with suppliers to improves
processes.
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3.4.Continuous support:
In this section, four questions were asked to evaluate the continuous support of
top management for improvement of its quality of its products and services.
I. Company has put in place a reward system to encourage new ideas.
II.Organization insists on continuous improvement of its products and services
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III. General management actively displays an ongoing commitment to quality
improvement
IV. General management has appointed a coordinator who is in charge of
operationalizing the quality program within the company.
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Summary:
Continuous Support
Company has
put in place a
reward system to
encourage new
ideas.
Organization
insists on
continuous
improvement of
its products and
services.
General
management
actively displays
an ongoing
commitment to
quality
improvement.
Generalmanagement
has appointed a
coordinator who
is in charge of
operationalizing
the quality
program within
the company.
N Valid 64 64 64 64
Missing 1 1 1 1
Mean 3.59 4.30 4.27 3.89
Median 4.00 4.00 4.00 4.00
Mode 4 4 4 4
All the companies in pakistan which are ISO900 certification provide high continouous
support .top management of company encourage new ideas. They are continously improvingits product and services.Gernal management are highly active to improve the quality.
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3.5. Statistical Quality Techniques Use:In this section, five questions were asked to evaluate what statistical Quality Techniques used by the
company to improved the product quality .
I. Cards and graphs are used to measure and control qualit
II. General management encourages the use of statistical methods
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III. Statistical techniques are used intensively in the company
IV. Employees participate in training program related to statistical techniques for
quality
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V. Statistical techniques are effective at improving product quality
Summary:
STATISTICAL QUALITY TECHNIQUES USE
Cards and
graphs are used
to measure and
control quality.
General
management
encourages the
use of statistical
methods.
Statistical
techniques are
used intensively
in the company.
Employees
participate in
training
programs related
to statistical
techniques for
quality.
Statistical
techniques are
effective at
improving
product quality.
N Valid 64 64 63 64 64
Missing 1 1 2 1 1
Mean 3.81 3.92 3.76 3.52 4.12
Median 4.00 4.00 4.00 4.00 4.00
Mode 4 4 4 4 4
All the companies in pakistan highly use the satistical quality techniques for the
improvement of the quality .the use graph ,pie chart to measure and controle the quality.the
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top management encourage there employees the use of statistical tool.employees participate
in training program which are related to statistical techniques for quality.statistical tool are
higly effective for improvement of product quality.