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    UNIVERSITY OF MANAEMENT AND TECHNOLOGY

    A survey to evaluate Total Quality

    Management Practices In ISO 9000 Certified

    Companies In PakistanPrepared for:

    Amer saeed

    Prepared by:Fahad Ahmad

    Umar Riaz

    Talha Bashir

    Abdul Rehman

    5/27/2011

    AbstractPurposeThe purpose of this survey is to report an investigation on the Total Quality

    Management in ISO 9000 certified companies in Pakistan.

    MethodologyThe investigation was based on the questionnaire survey. The

    Questionnaire was answered by 64 respondents working in the companies in Pakistan

    including top management and quality manager. The data obtained from the questionnaire

    survey were then analyzed.

    Findings - The results of the questionnaire survey are presented in the form of the levels of

    application of TQM as practiced by the ISO 9000 certified companies in Pakistan.all the

    companies are highly provide organization for quality ,employees training, suppliers quality

    management. There is highly the continuous support of top management .the company used

    statistical tool for improvement of there quality.

    KeywordsTotal Quality Management, Employee Training, Organizational Performance,

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    Pakistan.

    .

    1. Introduction

    The main emphasis of this survey is to assess the current status of ISO 9000 certifiedcompanies in Pakistan. Regarding the implementation of TQM and the implementation of

    quality management approach in prevailing culture of ISO certified companies in Pakistan.

    . The approach to adoption of TQM for both client and companies is comprised of different

    trends and objectives. Total Quality Management (TQM), which comprises of a continuous

    improvement philosophy, its appropriateness and adequacy towards implementation in

    Pakistan .

    2. MethodologyThe research methodology consists of the following steps:

    1. Development of a questionnaire to elicit information about total quality managementpractices of ISO 9000 certified companies in Pakistan.

    2. Conducting questionnaire survey through personal interviews.3. Assessment of feedback from questionnaire survey to identify the current state of

    quality

    Management practices in the company.

    The steps are explained as follows:

    A questionnaire was developed initiating with request of personal information (e.g. position

    in the company) company information. After that twenty three (23) questions laid out in five

    (05) key areas:

    1. Organization for Quality (5 Questions)2. Employee Training (5 Questions)3. Suppliers Quality Management (4 Questions)4. Continuous Support (4 Questions)5. Statistical Quality Techniques Use (5 Question)

    The questionnaire was used to conduct personal interviews with representatives from any

    64 companies which are ISO 9000 certified in Pakistan. So we get their feedback on the

    prevailing culture in their organizations with respect to quality implementation. Almost all of

    the companies approached were large size organizations (based on their annual volume of

    work and number of employees). The questionnaires were completed by their top

    management who were involved in the quality management programs. Almost all of them(more than 90%) had over 10 years of experience. On the basis of their position,

    Education, work experience and professional background, it can be inferred that the

    respondents had adequate knowledge of the quality management activities in their

    organizations. The survey response is analysed in the following section.

    3. Analysis and DiscussionThe analysis and discussion about the questionnaire survey is organized in five

    key areas identified in section 2 above. In line with the format of the questionnaire,

    the results are reported in five sections. Due to the small sample size, the

    respondents responses are indicated in numbers.

    3.1Organization for Quality:In this section, five questions were asked to evaluate company organization for

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    Quality

    .

    I. The organization has a process management method

    Average score of process management method for quality in organization is high. The

    company manage there operation, aligned with and support by its Quality support.

    II. Interdepartmental groups are common

    Average score of interdepartmental groups highly common they share their problem .theycompared there advantages and disadvantages

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    III. Processes are continuously improved

    Average score of the processes which the company uses for the improvement of their quality

    is very high. The technology which the company is using continuously improved the quality.

    IV. The organization use quality circles

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    Average score of Quality circles in ISO 9000 companies in Pakistan is high. For the

    improvement of the quality they use quality circles to analyse and solve related work.

    V. There is a little bureaucracy (formal hierarchy, procedures and detailedrules) in the organization.

    Bureaucracy is formal system of organization and administration designed to ensure the

    efficiency and effectiveness. Average score of little bureaucracy in the organization is high.

    Which mean that employees in the company do not contribute in decision making due to the

    hierarchy.

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    Summary:

    Oraganization for Quality

    The organization

    has a process

    management

    method.

    Interdepartmenta

    l groups are

    common.

    Processes are

    continuously

    improved.

    The organization

    uses quality

    circles.

    There is a little

    bureaucracy

    (formal

    hierarchy,

    procedures and

    detailed rules) in

    the organization.

    N Valid 63 63 64 64 64

    Missing 2 2 1 1 1

    Mean 4.05 3.60 4.11 3.94 3.23

    Median 4.00 4.00 4.00 4.00 3.00

    Mode 4 4 5 4 4

    Average score of organization for quality is high all the companies which are ISO 9000

    certified in Pakistan highly involved in the managing there operation and there quality

    standard, they are highly interdepartmental with each other to reduce their problems .the use

    new technologies for the improvement of the quality. there is a bureaucracy in organization

    the lower level are not allow to make a decision.

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    3.2.Employee Training:

    In this section, respondents were asked five questions to explore about

    TQM related training programs designed for the employees.

    I. The company provides continuous training for its managerial personnel

    Employee training plays a vital role in any organization/companys quality building efforts.

    The current trend in the industry leans toward maximized training of employees (50% - 75%)

    especially those related with technical/ specialized works because it accelerate the

    organization performance.

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    II. The company provides continuous training for its non-managerial personnel

    Average score for non mangerial personnel training is ISO 9000 certifed companies in

    Pakistan neutral. Some company provide the training to its employees

    III. Training needs are always evaluated

    Average score of training needs are higly evaluated .the company fulfil the training need of

    there empolyees.

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    IV. Employees can take training leave

    Average score for employees training leave in ISO 9000 certified companies in pakistan are

    neutral about 40% to50% of the company give the training leave for there empolyees.

    V. The company measures employee satisfaction with training received

    T he employees in the company are higly satisfied with the training which give by the

    company for the improvement of the quality.

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    Summary:

    Employee Training

    The company

    provides

    continuous

    training for its

    managerial

    personnel.

    The company

    provides

    continuous

    training for its

    non-managerial

    personnel.

    Training needs

    are always

    evaluated.

    Employees can

    take training

    leave.

    The company

    measures

    employee

    satisfaction with

    training

    received.

    N Valid 64 64 64 64 64

    Missing 1 1 1 1 1

    Mean 3.80 3.42 3.61 3.36 3.56

    Median 4.00 3.00 4.00 3.00 4.00

    Mode 4 3 4 3 4

    The company fulfiling the requirment of TQM they are giving full training program to there

    empolyess .the employees are highly satisfied from the training program.Almost 60% to 70%

    companies give the training to there empolyees.

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    3.3. Suppliers Quality Management:

    In this section, four questions were asked to explore the supplier quality

    management in the organization.

    I. The company purchases raw materials only from suppliers with ISO 9000certification.

    II. The company works in close collaboration with suppliers to improve

    processes

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    III. The company supplies technical assistance to suppliers

    IV. The company is partnering with its suppliers

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    Summary:

    Statistics

    The company

    purchases raw

    materials only

    from suppliers

    with ISO 9,000

    certification.

    The company

    works in close

    collaboration

    with suppliers to

    improve

    processes.

    The company

    supplies

    technical

    assistance to

    suppliers.

    The company is

    partnering with

    its suppliers.

    N Valid 63 63 63 63

    Missing 2 2 2 2

    Mean 3.49 3.84 3.44 2.89

    Median 4.00 4.00 4.00 3.00

    Mode 5 4 4 3a

    All the companies in pakistan which are certified with ISO 9000 . And all the companies are

    fulfiling the requirment TQM. All the companies purchase there raw materials frm supplier

    with iso 9000 certification .the companies are highly collaboration with suppliers to improves

    processes.

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    3.4.Continuous support:

    In this section, four questions were asked to evaluate the continuous support of

    top management for improvement of its quality of its products and services.

    I. Company has put in place a reward system to encourage new ideas.

    II.Organization insists on continuous improvement of its products and services

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    III. General management actively displays an ongoing commitment to quality

    improvement

    IV. General management has appointed a coordinator who is in charge of

    operationalizing the quality program within the company.

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    Summary:

    Continuous Support

    Company has

    put in place a

    reward system to

    encourage new

    ideas.

    Organization

    insists on

    continuous

    improvement of

    its products and

    services.

    General

    management

    actively displays

    an ongoing

    commitment to

    quality

    improvement.

    Generalmanagement

    has appointed a

    coordinator who

    is in charge of

    operationalizing

    the quality

    program within

    the company.

    N Valid 64 64 64 64

    Missing 1 1 1 1

    Mean 3.59 4.30 4.27 3.89

    Median 4.00 4.00 4.00 4.00

    Mode 4 4 4 4

    All the companies in pakistan which are ISO900 certification provide high continouous

    support .top management of company encourage new ideas. They are continously improvingits product and services.Gernal management are highly active to improve the quality.

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    3.5. Statistical Quality Techniques Use:In this section, five questions were asked to evaluate what statistical Quality Techniques used by the

    company to improved the product quality .

    I. Cards and graphs are used to measure and control qualit

    II. General management encourages the use of statistical methods

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    III. Statistical techniques are used intensively in the company

    IV. Employees participate in training program related to statistical techniques for

    quality

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    V. Statistical techniques are effective at improving product quality

    Summary:

    STATISTICAL QUALITY TECHNIQUES USE

    Cards and

    graphs are used

    to measure and

    control quality.

    General

    management

    encourages the

    use of statistical

    methods.

    Statistical

    techniques are

    used intensively

    in the company.

    Employees

    participate in

    training

    programs related

    to statistical

    techniques for

    quality.

    Statistical

    techniques are

    effective at

    improving

    product quality.

    N Valid 64 64 63 64 64

    Missing 1 1 2 1 1

    Mean 3.81 3.92 3.76 3.52 4.12

    Median 4.00 4.00 4.00 4.00 4.00

    Mode 4 4 4 4 4

    All the companies in pakistan highly use the satistical quality techniques for the

    improvement of the quality .the use graph ,pie chart to measure and controle the quality.the

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    top management encourage there employees the use of statistical tool.employees participate

    in training program which are related to statistical techniques for quality.statistical tool are

    higly effective for improvement of product quality.