final gyt report 60598-1 09052012

Test Report issued under the responsibility of: International Compliance Engineering San Juan Capistrano, CA 92675 USA

TEST REPORT IEC 60598-1 & 60598-2-4 Luminaires

Part 1: General requirements and tests Part 2: Particular requirements

Section 4 – Portable general purpose luminaires Report Number. ............................. : TR7582B

Date of issue ................................. : 04 September, 2012

Total number of pages ................. : 31 Applicant’s name .......................... : Saint-Gobain, Solar Gard

Address ......................................... : 4540 Viewridge Avenue

San Diego, CA 92123 USA

Test specification:

Standard ........................................ : IEC 60598-1:2008+A11:2009, IEC 60598-2-4:1997-04

Test procedure .............................. : CE Scheme Format in accordance to the LVD, 2006/95/EC

Non-standard test method………: N/A

Test Report Form No. ................... : IEC60598-1/-2-4

Test Report Form(s) Originator.... : International Compliance Engineering

Master TRF .................................... : July 2012

Copyright © 2010 Worldwide System for Conformity Testing and Certification of Electrotechnical Equipment and Components (IECEE), Geneva, Switzerland. All rights reserved.

This report is not valid as a CB Test Report as it is not signed by an approved CB Testing Laboratory and appended to a CB Test Certificate issued by an NCB in accordance with IECEE 02. This report was prepared by a competent 3rd Party Test Organization which is legally acceptable, as of the date of publication, throughout the EU for devices of this nature and fully meets the requirements of the Low Voltage Directive, 2006/95/EC.

Test item description .................... : Luminaire for demonstrating relative thermal effects of various tinted films applied to glass slides. The luminaire utilizes a horizontally mounted infrared lamp and a 4 sided slide holder, mounted on a flat ball bearing assembly, which may be rotated and indexed, in 90º increments, to permit evaluation of any of 4 tinted slides.

Trade Mark .................................... :

Manufacturer ................................. : GYT San Diego, Inc.

Model/Type reference ................... : Solar Gard ST0443-D

Ratings .......................................... : ~230V, 50Hz, single phase, 100W

of 31 Report No. TR7582B

TRF No. IEC60598-1

List of Attachments

Attachments include an Electrical Schematic, Product Photographs and Safety and User Instructions

Summary of testing:

Tests performed (name of test and test clause):

All relevant clauses of IEC 60598-1 and IEC-60598-2-4 have been considered. Electrical Supply cords, appropriate for connection to the local electrical supply and separately approved for the countries of end use have not been evaluated.

Testing location:

International Compliance Engineering

32118 Paseo Adelanto, Suite 12AR

San Juan Capistrano, CA 92675 USA


TRF No. IEC60598-1

Copy of marking plates

Applied to Front Panel of Lower Enclosure

Applied to Front Panel of Lower Enclosure One Applied to Applied to Slide Bottom of Base Holder, 4 Places, LAMP-ON Timer Markings Plate. One on each face.


TRF No. IEC60598-1

Test item particulars .............................................:

Classification of installation and use ...................: Class I

Supply Connection ...............................................: ~230V, single phase, separately approved detachable electrical supply cord appropriate for the country of end use.

Possible test case verdicts:

- test case does not apply to the test object ........ : N/A

- test object does meet the requirement .............. : P (Pass)

- test object does not meet the requirement ........ : F (Fail)

Testing ................................................................... :

Date of receipt of test item .................................... : July 2012

Date (s) of performance of tests ........................... : July – August 2012

General remarks:

The test results presented in this report relate only to the object tested. This report shall not be reproduced, except in full, without the written approval of the issuing testing laboratory. "(see Enclosure #)" refers to additional information appended to the report. "(see appended table)" refers to a table appended to the report. Throughout this report a comma is used as the decimal separator.

Name and address of factory ............................... : GYT San Diego, Inc.

2498 Roll Drive, #826

San Diego, CA 92154 USA

(619) 482-7836

General product information: The ST0443-D Display is a portable luminaire that is used for demonstrating the heat insulating and reflecting properties of various tinting films, applied to glass slides. The user utilizes the ST0443-D for demonstration purposes to train and inform sales personnel. The portable luminaire serves as a marketing information generator in a retail training environment. It operates using a horizontally mounted infrared lamp and up to four film tinted glass slides inserted into an enclosure which can be rotated and indexed to 4 discrete positions around the infrared lamp. The portable luminaire provides rapid comparisons of the properties of various glass tinting films by allowing the trainee to feel the relative heat transmission through each film.


EN 60598-1 & EN 60598-2-4

Clause Requirement + Test Result - Remark Verdict

TRF No. IEC60598-1

0 GENERAL INTRODUCTION P

0.1 Scope and object : P

Rated voltage not exceeding 1000V ~230V P

2 CLASSIFICATION

2.2 Type of protection........................................: Class I P

2.3 Degree of protection....................................: IP20 P

2.4 Material of supporting surface. . . . . . . . . . . . . . : Suitable for mounting on flammable surfaces(IEC 60598-2-4)

Portable P

2.5 Circumstances of use Normal use P

3 MARKING P

3.2 Mandatory markings All applied P

Position of the marking Suitable locations P

Format of symbols/text Suitable format P

3.2.1 Mark of origin / Trade mark Provided P

3.2.2 Rated voltage ~230V, 50/60Hz P

3.2.3 Rated maximum ambient temperature ta Not stated N/A

3.2.4 Symbol for Class II luminaires Class I configuration N/A

3.2.5 Symbol for Class III luminaires Class I configuration N/A

3.2.6 Marking with IP numbers IP 20, not required N/A

3.2.7 Model number or type reference Model STO443-D P

3.2.8 Rated wattage or the type of lamp 100W, Infrared P

3.2.9 The symbol for suitability or non-suitability for direct mounting on normally flammable surfaces

Not for direct mounting N/A

3.2.10 Information concerning special lamps Information on the specific Infrared Lamp provided

P

3.2.11 Symbol for lamps of similar shape to “cool beam” No such lamps used N/A

3.2.12 Marking or indication for terminations connection

Approved detachable electrical supply cord used

N/A

3.2.13 Symbol for minimum distance from lighted objects

Minimum distance established by device design

N/A

3.2.14 Symbol for rough service luminaries Not a rough service luminaire N/A

3.2.15 Symbol for use with bowl mirror lamps No such lamps used N/A

3.2.16 Marking for luminaries incorporating a glass protective shield

No such glass protective shields

N/A

3.2.17 Maximum number of luminaires interconnected N/A


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

3.2.18 Symbol for luminaires with ignitors N/A

3.2.19 Symbol for tungsten halogen lamps N/A

3.2.20 Means of adjustment identified N/A

3.2.21 Luminaires not suitable for covering with insulation N/A

3.2.22 Luminaires with internal fuses None used N/A

3.3 Additional information In user instructions P

Language of instructions Instructions evaluated in the English language

P

3.3.1 Combination luminaire(IPX) A single purpose luminaire N/A

3.3.2 Nominal frequency in Hz 50/60Hz P

3.3.3 Operating temperature 25ºC Nominal N/A

3.3.4 Warning notice In user instructions and as markings

P

3.3.5 Wiring diagram Provided herein P

3.3.6 Special conditions N/A

3.3.7 Metal halide lamp N/A

3.3.8 Limitation for semi-luminaires N/A

3.3.9 Power factor and supply current Not required for incandescent N/A

3.3.10 Suitability for use indoors Noted in user instructions P

3.3.11 Luminaires with remote control N/A

3.3.12 Clip-mounted luminaire-warning N/A

3.3.13 Specifications of all protective shields Not used N/A

3.3.14 Symbol for nature of supply AC Symbol used. P

3.3.15 The rated current No socket/outlets used N/A

3.3.16 The information about rough service Not for rough service N/A

3.3.17 Attachments of type Type X, IEC 60320 C13, C14 P

3.3.18 Information about the intended use Described in detail P

3.4 Test of marking See below P

Test with water 15s P

Test with hexane 15s P

Legible after test Still legible P

Label attached Still attached P

4 CONSTRUCTION -

4.1 General -


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

4.2 Components replaceable without difficulty Lamp Replacement P

4.3 Wireways smooth and free from sharp edges

Determined by evaluation P

4.4 Lampholders Correct type for lamp used P

4.4.1 Integral lampholder Correct type for lamp used P

4.4.2 Wiring connection Methods used acceptable P

4.4.3 Lampholder for end-to-end mounting Not for end-to-end mounting N/A

4.4.4 Positioning Provided by lamp socket P

4.4.5 Peak pulse voltage No ignitors N/A

4.4.6 Centre contact No ignitors N/A

4.4.7 Rough service luminaires Not designed for rough service

N/A

4.4.8 Lamp connectors Screw and crimped lug P

4.5 Starter holders No starters N/A

Starter holder in luminaires other than Class II

No starter holders N/A

Starter holder Class II construction No Class II circuits N/A

4.6 Terminal blocks No such terminal blocks N/A

Tails No known tails N/A

Unsecured blocks No unsecured blocks N/A

4.6.1 Insulation unlikely to be damaged when moving or adjusting (IEC 60598-2-4)

Wiring and electrical components well secured

P

4.6.2 Wiring fixed where it can rub against metal (IEC 60598-2-4)

No such conditions exist P

4.6.3 Luminaire shall be stable when inclined 6º to horizontal (IEC 60598-2-4)

Verified by test P

4.6.4 Candlestick luminaires shall have a switch (IEC 60598-2-4)

Not a candlestick luminaire N/A

4.6.5 E5 and E10 luminaires not more than 100W (IEC 60598-2-4)

Not E5 or E10 N/A

4.7 Terminals and supply connections P

4.7.1 Contact to metal parts P

4.7.2 Location stranded wires Wiring in insulated enclosure P

8 mm test live conductor P

8 mm test earth conductor P

4.7.3 Terminals for supply conductors No such terminals N/A

4.7.4 Terminals other than supply connection No such terminals N/A


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

4.7.5 Heat-resistant wiring/sleeves Used at supply to lamp socket

P

4.7.6 Multi-pole plug Class I (Earthed) P

4.8 Switches: At AC Appliance Receptacle P

- adequate rating Rated above actual use P

- adequate fixing Properly secured P

- polarized supply Polarization maintained P

4.9 Insulating lining and sleeves Approved types used P

4.9.1 Retainment External wiring retained P

Method of fixing : Nylon tie-wraps P

4.9.2 Insulated linings and sleeves Approved types used P

Insulation resistance and electric strength Verified by testing P

Ageing test; temperature (ºC)......................: Not required on certified insulation materials

N/A

4.10 Double and reinforced insulation Class I N/A

4.10.1 No contact metal-basic insulation Class I N/A

Safe installation fixed luminaires Not fixed luminaire N/A

Capacitors No capacitors used N/A

4.10.2 Assembly joints: Provide no access N/A

- not coincidental N/A

- no straight access N/A

4.10.3 Retainment of insulation: Class I N/A

- fixed N/A

- unable to be replaced; luminaire inoperative

N/A

- sleeves retained in position N/A

- lining in lampholder No such lining N/A

4.11 Electrical connections Crimp type lugs P

4.11.1 Contact pressure Certified P

4.11.2 Screws: Used on lamp socket P

- spaced threaded screws N/A

- thread-cutting screws N/A

- earth continuity Via screw connection P

- at least two screws N/A

4.11.3 Screw locking: By screw head type P


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

- spring washer No spring washers N/A

- rivets No rivets used N/A

4.11.4 Material of current-carrying parts All copper based metals P

4.11.5 No contact to wood No wood used in construction P

4.11.6 Electro-mechanical contact systems All types certified P

4.12 Mechanical connections and glands Approved types used P

4.12.1 Mechanical stress No undue mechanical stress N/A

Not made of soft metal No soft metals N/A

Screws of insulating material No such screws N/A

Torque test: torque (N·m); part..................: N/A

4.12.2 Screw diameter up to 3 mm Evaluated P

4.12.3 Screws in insulation Not used N/A

4.12.4 Locked connections:

- fixed arms; torque (N·m) ........................... : No such arms used N/A

- lampholder; torque (N·m) .......................... :

- push-button switches; torque (N·m): No such switches N/A

4.12.5 Screwed glands; force (N)...........................: No screwed glands used N/A

4.13 Mechanical strength Determined to be adequate P

4.13.1 Impact tests:

- fragile parts ; energy (N·m) ....................... : No such parts N/A

- other parts; energy (N·m) .......................... : N/A

1) live parts Interior of Lamp Socket N/A

2) linings N/A

3) protection N/A

4) covers N/A

4.13.3 Straight test finger N/A

4.13.4 Fixed rough service Not a fixed luminaire N/A

Portable rough service Not for rough service N/A

4.13.6 Tumbling barrel No components need tumble barrel testing

N/A

4.14 Suspensions and adjusting devices Not a suspended luminaire N/A

4.14.1 Mechanical load: N/A

A) four times the weight N/A

B) torque 2,5 N·m N/A


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

C) bracket arm; force (N) ............................. : N/A

D) load track-mounted luminaires N/A

E) clip-mounted luminaires, glass-shelve; thickness (mm) ............................................ :

N/A

metal rod; diameter (mm) ............................ : N/A

4.14.2 Load to flexible cables: N/A

- mass (kg) ................................................... : N/A

- stress in conductors (N/mm²) .................... : N/A

- semi-luminaires; mass (kg) ....................... : N/A

- semi-luminaires ; bending moment (N·m) : N/A

4.14.3 Adjusting devices: P

- rotating test; number of cycles. . . . . . . . . . . . . . . . . . : No wiring needs this testing N/A

- strands broken No wires affected by rotation N/A

- high voltage test and insulation resistance test Tested and verified P

4.14.4 Telescopic tubes: cords not fixed to tube; no strain on conductors

No such tubes N/A

4.14.5 Guide pulleys No such pulleys N/A

4.14.6 Strain on socket-outlets No such sockets-outlets N/A

4.15 Flammable materials: P

4.15.1 - glow-wire test 650ºC P

- spacing 30 mm P

- screen withstanding test of 13.3.1 N/A

- screen dimensions N/A

- no fiercely burning material No such materials P

- thermal protection N/A

- electronic circuits exempted N/A

4.15.2 Luminaires made of thermoplastic material P

a) construction P

b) temperature sensing control No such controls N/A

c) surface temperature No ballasts used N/A

4.16 Luminaires for mounting on flammable surfaces P

For luminaires that do not contain lamp control gear, the requirements are met by compliance with section 12.

No lamp control gear P

4.16.1 Ballast or transformer spacing: No lamp control gear N/A - spacing 35 mm N/A - spacing 10 mm N/A


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

4.16.2 Thermal protection: Portable N/A - in ballast or transformer N/A - external N/A - fixed position N/A - electronic ballast or transformer N/A

4.16.3 Designed to comply with 12.6 No such control gear N/A

4.17 Drain holes Not drip, rain, splash or jet-proof

N/A

Clearance at least 5 mm N/A

4.18 Resistance to corrosion: No parts which can cause a hazard due to corrosion

N/A

4.18.1 - rust-resistance N/A

4.18.2 - season cracking in copper N/A

4.18.3 - corrosion of aluminium N/A

4.19 Ignitors compatible with ballast No Ignitors N/A

4.20 Rough service vibration….. . . . . . . . . . . . . . . . . . . . . . . . . . . : Not for rough service N/A

4.21 Protective shield Not for halogen lamps N/A

4.21.1 - shield fitted N/A

4.21.2 - no direct path N/A

4.21.4 - shattering test N/A

4.22 Attachments to lamps No such attachments N/A

4.23 Semi-luminaires comply with Class II Not a semi-luminaire N/A

4.24 UV radiation, metal halide lamps No such lamps used N/A

4.25 Mechanical hazards P

4.26 Short-circuit protection No SELV parts N/A

4.26.1 Uninsulated accessible SELV parts N/A

4.26.2 Operation of chain test N/A

4.26.3 Test chain N/A

4.27 Terminal blocks with screwless earthing contacts N/A

5 EXTERNAL AND INTERNAL WIRING -

5.2 Supply connection and external wiring -

5.2.1 Means of connection: Approved appliance inlet and detachable supply cord provided

P

5.2.2 Type of cable: Detachable AC supply cord suitable and approved for the country of end use provided.

P

Nominal cross-sectional area(mm2) : 0,75mm2 minimum P


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

5.2.3 Replacement of non- detachable cable and cords. Type X N/A

5.2.5 Non-rewirable connection N/A

5.2.6 Cable entries IEC 60320 C14 appliance inlet provided

P

- suitable for introduction P

- adequate degree of protection P

5.2.7 Cable entries through rigid material have rounded edges

P

5.2.8 Insulating bushings: Class I N/A

- suitably fixed None used N/A

- material in bushings N/A

- tubes or guard made of insulating material N/A

5.2.9 Locking of bushings No such bushings N/A

5.2.10 Cord anchorage: No cord anchorage, Detachable Cordset used

N/A

- covering protected from abrasion Approved Cordage Used P

- clear how to be effective N/A

- no mechanical or thermal stress P

- no tying of cables into knots etc. P

5.2.10.1 - insulating material or lining P

a) at least one part fixed P

b) types of cable P

c) no damaging of the cable P

d) whole cable can be mounted P

e) no touching of clamping screws P

f) metal screw not directly on cable P

g) replacement without special tool P

5.2.10.2 Glands not used as anchorage Type X N/A

Labyrinth type anchorage N/A

5.2.10.3 Tests: P

- impossible to push cable; unsafe P

- pull test: 25 times; pull (N) N/A

- torque test: torque (Nm) 0,25Nm N/A

- displacement 2 mm 0,0mm N/A

- no movement of conductors N/A


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

- no damage of cable or cord N/A

5.2.11 External wiring passing into luminaire Sleeved appliance wiring P

5.2.12 Looping-in terminals No such wiring N/A

5.2.13 Wire ends not tinned No such wiring N/A

Wire ends tinned: no cold flow N/A

5.2.14 Plug against electric shock protection Approved supply cord provided

P

Class III luminaire plug Class I N/A

5.2.16 Appliance inlets (IEC 320) Type C14 P

5.3 Internal wiring 300V minimum rated appliance wiring

P

5.3.1 Cross-sectional area (mm²) 1,0mm2

P

Insulation thickness 0,5mm P

Temperature resistant Glass sleeving added P

Sleeves suitable for hot spots As noted above P

Green-yellow for earth only Verified P

Cross-sectional area of through-wiring (mm²) 1,0mm

2

P

5.3.2 Sharp edges etc. Inspected and compliant P

No moving parts of switches etc. P

Joints, raising/lowering devices No such devices N/A

Telescopic tubes etc. No such tubes P

No twisting over 360° No wiring twists in normal use P

5.3.3 Openings P

Bushings not removable N/A

Cables with protective sheath No such cables N/A

5.3.4 Joints and junctions: P

- easily accessible P

- effectively insulated P

5.3.5 Strain on internal wiring No strain in wiring harness N/A

5.3.6 Wire carriers No such devices N/A

5.3.7 Wire ends not tinned Stripped bare copper P

Wire ends tinned: no cold flow N/A

7 PROVISION FOR EARTHING

7.2.1 Metal parts Connected to lamp socket clamp

P


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

Accessible metal parts See above P

Metal parts and supporting surface See above P

Two spaced threaded screws used No such screws used N/A

Thread-forming screws No such screws used N/A

Connector earthing first Occurs in appliance inlet P

7.2.2 Earth continuity in adjustable parts No such parts used N/A

7.2.3 Resistance < 0.5 0,13 P

7.2.4 Locking of clamping means Star washer and approved crimped connectors used

P

Compliance with 4.7.3 P

Adequate locking P

Loosening of clamping means P

7.2.5 Connector socket P

7.2.6 Position of the earth terminal P

7.2.7 Corrosion of the earth terminal P

7.2.8 Material of earth terminal P

Contact surface bare metal P

7.2.10 Class II luminaire for looping-in Class I N/A

7.2.11 Earthing core coloured green-yellow P

Length of earth conductor P

8 PROTECTION AGAINST ELECTRIC SHOCK P

8.2.1 Live parts are not accessible P

Protection against electric shock test for adjustable luminaries

N/A

Test for luminaries with ignitors N/A

8.2.2 Portable luminaire -

8.2.3 Class II luminaire: Class I N/A

- if insulation-encased, reinforced insulation is needed

N/A

- if metal-encased, double insulation is needed

N/A

- basic insulated metal parts not accessible N/A

- starters and lamp caps N/A

- glass bowls not used as supplementary insulation

N/A

Class I luminaire with BC lampholder No such lampholders N/A


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

8.2.4 Portable luminaire: P

- terminal block completely covered No such terminal block N/A

8.2.6 Covers have adequate strength N/A

Covers reliably secured N/A

8.2.7 Discharging of capacitors 0,5 µF No capacitors used N/A

Plug connected luminaire with capacitor N/A

Discharge device on or within capacitor N/A

Discharge device mounted separately N/A

9 RESISTANCE TO DUST, SOLID OBJECTS AND MOISTURE -

9.2 Tests for ingress of dust, solid objects and moisture:

Testing for solid objects only P

- classification according to IP ..................... : IP 20 P

- mounting position during test .................... : Flat on table P

- fixing screws tightened; torque (Nm) ........ : P

- tests according to clauses ......................... : P

- electric strength P

a) no deposit in dust-proof luminaire N/A

b) no talcum in dust-tight luminaire N/A

c) no trace of water on live parts N/A

d) no accumulation of water in waterproof luminaire

N/A

e) no water in watertight luminaire N/A

f) no contact with live parts P

9.2.0 Solid objects IP2x P

9.3 Humidity test 30ºC, 95%RH, 48h P

10 INSULATION RESISTANCE AND ELECTRIC STRENGTH

10.2.1 Insulation resistance test: P

Class of protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . : Class I P

Insulation resistance (M ): P

- between live parts of different polarity ...... : 1000M P

- live parts of different polarity (switches) ... : 637,7M P

- between live parts and the body ............... : 1000M P

- between accessible metal parts (insulating linings) .......................................................... :

1000M P


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

- basic insulation of Class II luminaires ....... : N/A

- supplementary insulation of Class II luminaires

N/A

- bushings prescribed in Section 5 .............. : N/A

- insulation of anchorages prescribed in Section 5 ...................................................... :

1000M P

- insulation of wire carriers or clips prescribed in Section 5 ................................ :

N/A

10.2.2 Electric strength test: P

Class of protection ....................................... : Class I P

Luminaires with ignitors after 24 h test N/A

Test voltage (V):

- between live parts of different polarity ...... : ~1500V P

- between live parts which can become of different polarity through the action of switches.........................................................:

No such parts N/A

- between live parts and body ..................... : ~1500V P

- accessible metal parts (insulating linings) : ~1500V P

- basic insulation of Class II luminaires ....... : N/A

- supplementary insulation of Class II luminaires ..................................................... :

N/A

- bushings prescribed in Section 5 .............. : No such bushings N/A

- insulation of anchorages prescribed in Section 5 ...................................................... :

Type X, complies with IEC 60320

P

- insulation of wire carriers or clips prescribed in Section 5 ................................ :

N/A

10.3 Leakage current (Ma) .................................. : 0.84ma P

Leakage current high frequency ................. : No frequencies above 60Hz N/A

11 CREEPAGE DISTANCES AND CLEARANCES

Class of protection ....................................... : Class I P

Working voltage (V) ..................................... : ~230V P

Voltage form ................................................. : Sine wave P

PTI ................................................................ : <600 P

Rated pulse voltage (Kv) ............................. : 2,5 P

(1) Live parts of different polarity: cr (mm); cl (mm) ............................................................. :

5; 6,5 P

(2) Live parts and accessible parts: cr (mm); cl (mm) ......................................................... :

25; 5,5 P


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

(3) Parts becoming live: cr (mm); cl (mm) ... : Class I N/A

(4) Outer surface of cable: cr (mm); cl (mm) : N/A

(5) Live parts of switches: cr(mm); cl(mm) .. : 7; 7 P

(6) Live parts and supporting surface: cr (mm); cl (mm) .............................................. :

N/A

12 ENDURANCE TEST AND THERMAL TEST

12.3 Endurance test: P

- mounting-position ...................................... : Horizontal P

- test temperature (ºC) ................................. : 29ºC P

- total duration (h) ........................................ : 168h P

- supply voltage: Un factor; calculated voltage (V) .................................................... :

P

- lamp used .................................................. : ~230V, 100W, infrared, Sylvania 0033004

P

12.3.2 After endurance test: P

- no part unserviceable P

- luminaire not unsafe P

- no damage to track system N/A

- marking legible P

- no cracks, deformation etc. P

12.4 Thermal test (normal operation) See table 12.4 P

12.5 Thermal test (abnormal operation) See table 12.5 N/A

Overturned position Luminaire not usable overturned and timer provides shut off

N/A

12.6 Thermal test (failed ballast or transformer condition):

No ballasts used N/A

12.6.1 - case of abnormal conditions ..................... : N/A

- electronic ballast N/A

- measured winding temperature (ºC): at1,1 Un

N/A

- measured mounting surface temperature (ºC): at 1,1 Un .............................................. :

Ceramic lamp socket - 117ºC P

- calculated mounting surface temperature(ºC)

117ºC +11ºC = 128ºC P

- track-mounted luminaires Not track mounted N/A

12.6.2 Thermal links: No thermal links N/A

- manual reset cut-out N/A


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

- auto reset cut-out N/A

- track-mounted luminaires N/A

12.7 Thermal test (failed ballast or transformer in plastic luminaires):

N/A

- case of abnormal conditions ..................... : N/A

12.7.1 -measured winding temperature(ºC) at1.1Un N/A

- measured mounting surface temperature (ºC) at 1,1 Un ............................................... :

N/A

- calculated mounting surface temperature (ºC) ............................................................... :

N/A

12.7.2 Temperature sensing control: No temperature sensor N/A

- manual reset cut-out N/A

- auto reset cut-out N/A

13 RESISTANCE TO HEAT, FIRE AND TRACKING P

13.2.1 Ball-pressure test: P

- part tested; temperature (ºC) ..................... : Electrical enclosure @ 125ºC P

13.3.1 Needle flame test (10 s): No parts of insulating material retain current-carrying parts

N/A

- part tested .................................................. : N/A

13.3.2 Glow-wire test (650ºC): P

- part tested .................................................. : Enclosure panel P

13.4.2 Tracking test: part tested ............................. : Current-carrying parts are protected from dust and moisture

N/A

14 SCREW TERMINALS P

Separately approved; component list -

Part of the luminaire -

14.2 Type of terminal Screw terminal not requiring washer or clamping plate

P

14.3.1 Rate of terminal ~250V, 4A P

14.3.2 Design and shape of terminals For connection of one conductor

P

14.3.3 Nominal cross-sectional areas 0,5 to 1,0 mm2 P

14.3.4 Adequate connection of the conductors. P

14.4 Mechanical tests. P

14.4.1 Terminals distance No pillar terminals N/A

14.4.2 Conductor cannot slip out. P


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

14.4.3 Conductor to be connected without special preparation.

N/A

14.4.4 Terminal shall have adequate mechanical strength.

P

14.4.5 Terminals shall be resistant to corrosion. P

14.4.6 Terminals shall be fixed to the suitable position.

P

14.4.7 Clamp the conductor reliably. P

14.4.8 Without undue damage to the conductor. P

15 SCREWLESS TERMINALS

15.2 Type of terminal ........................................... : Tab, crimping P Rated current (A) ......................................... : ~6A P

15.3.1 Material Plated copper P

15.3.2 Clamping Crimping P

15.3.3 Stop P

15.3.4 Unprepared conductors N/A

15.3.5 Pressure on insulating material P

15.3.6 Clear connection method P

15.3.7 Clamping independently Single conductor only P

15.3.8 Fixed in position P

15.3.10 Conductor size 0,5 to 1,0mm2 P

Type of conductor Stranded P

15.5.1 Terminals internal wiring P

15.5.1.1 Pull test spring-type terminals (4 N, 4 samples)

N/A

15.5.1.1.2 Pull test pin or tab terminals (4 N, 4 samples)

P

Insertion force not exceeding 50 N P

15.5.1.2 Permanent connections: pull-off test (20 N)

15.6 Electrical tests P Voltage drop (Mv) after 1 h (4 samples) ..... : 2,80mV at 6A P Voltage drop of two inseparable joints No such parts N/A Number of cycles ......................................... : 25 P

Voltage drop (Mv) after 10th alt. 25th cycle (4 samples) .................................................. :

2,80mV at 6A P


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

Voltage drop (Mv) after 50th alt. 100th cycle (4 samples) .................................................. :

Rated 6A N/A

After ageing, voltage drop (Mv) after 10th alt. 25th cycle (4 samples) .................................. :

2,80mV at 6A P

After ageing, voltage drop (Mv) after 50th alt. 100th cycle (4 samples) ................................ :

Rated 6A P

15.7 Terminals external wiring Approved IEC 60320 C14 appliance inlet

P

Terminal size and rating ~250V, 10A P

15.8.1 Pull test spring-type terminals (4 samples); pull (N)

No such terminals N/A

Pull test pin or tab terminals (4 samples); pull (N)

8N

P

15.9 Contact resistance test 0,465m P Voltage drop (Mv) after 1 h 2,79mV P

TABLE 10.2.1: insulation resistance measurements P

Insulation resistance R between: R (M ) Required R (M )

Between mains poles (primary fuse disconnected) >1000 2

Between parts separated by basic or supplementary insulation

637,7 2

Between parts separated by double or reinforced insulation

N/A 4

Supplementary information:

TABLE 10.2.2: Dielectric Strength P

Test voltage applied between: Test potential applied (V)

Breakdown / flashover (Yes/No)

live parts of different polarity ~1500V No

live parts and body ~1500V No

accessible metal parts ~1500V No



EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

TABLE 12.4: Heating Test in Normal Use P

Test voltage (V) ................................................ : ~250V

Ambient (oC) ..................................................... : 29

Thermocouple Locations max. temperature measured,

(oC)

max. temperature limit, (oC)

Lamp holder 117 165

Line pin of inlet 30 70

Lamp holder bracket 64 90

Top of display box 62 75

Front glass 94 Not stated

Enclosure 33 75

Power switch 30 55

Supplementary information: Test performed with Auto-Off timer fixed in “always on” position to achieve the necessary length of time.

TABLE 12.5: Abnormal Heating Test N/A

Test voltage (V) ................................................ :

Ambient (oC) ..................................................... :

Thermocouple Locations max. temperature measured,

(oC)

max. temperature limit, (oC)

Supplementary information: Test not conducted as the manually set, clock spring powered Auto-Off Timer inherently protects the luminaire by limiting operating times to 15 minutes.


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

TABLE 12.6: Heating test, resistance method N/A

Test voltage (V) ................................................. :

Ambient, t1 ( C) .................................................. :

Ambient, t2 ( C) .................................................. :

Temperature rise of winding R1 ( ) R2 ( ) T (K) Max. dT (K) Insulation class

Supplementary information: No windings

TABLE 13: Ball Pressure Test of Thermoplastics P

Allowed impression diameter (mm) ............... : 2

Part Test temperature ( C) Impression diameter (mm)

Enclosure 125 1,2


TABLE 14.4: Threaded Part Torque Test P

Threaded part identification

Diameter of thread (mm)

Column number ( I, II, or III)

Applied torque (Nm)

Lamp holder contact 3,3 III 0,8

Auto-off timer contact 4,0 III 1,2



EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

TABLE: Critical components information

Object / part No.

Manufacturer/ trademark

Type / model Technical data Mark(s) of conformity

Description:

Appliance inlet/switch module

Bulgin BZV03/A0250/33 ~250V, 50/60Hz, 10A resistive, 4A inductive

VDE, UR, CSA

Auto-off timer Intermatic FF15MC ~250V, 10A, 50/60Hz UL, CSA, CSAus

Lamp holder Various HUP1554 E27, ~250V, 4A VDE

Appliance Wiring

Various UL Type 1067 or equivalent

Minimum Ratings: 300V, 80ºC

0,75mm2

UL, CSA

Supplementary information: Infrared Lamp is considered to be a user replaceable consumable commodity and it’s technical information is noted in the User Instructions


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

ELECTRICAL SCHEMATIC: STO443-D Display


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

PRODUCT PHOTOGRAPHS [I1]


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

PRODUCT PHOTOGRAPHS PRODUCT PHOTOGRAPHS


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

PRODUCT PHOTOGRAPHS


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

PRODUCT PHOTOGRAPHS – INFRARED LAMP


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

TEST SETUP PHOTOGRAPH AND AUTO-OFF TIMER


EN 60598-1 & EN 60598-2-4


TRF No. IEC60598-1

SAFETY AND USER INSTRUCTIONS

final gyt report 60598-1 09052012

Documents

gyt san diego

spaced threaded

lamp control

class ii luminaires

accessible

test report

flammable

wire carriers