final assembly automation and optimization...
TRANSCRIPT
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Call for Participation Webinar
May 3rd, Noon – 1 PM ET
Final Assembly Automation and Optimization Project
Co-LeadersSubbu Kandasamy, Universal InstrumentsDason Cheung, Flex
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Agenda
• Introduction of Project Chairs
• Overview of iNEMI/Project Process
• Company participation in Statement of Work
(SOW) development
• SOW Review
• How to Participate
• Q&A
Note: All phones will be on mute until the end of the presentation
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Project Leaders
• Subbu Kandasamy… Universal Instruments Corporation, Program Analyst –
Automation & Solutions
– Identify needs/potential for automation of assembly processes, estimating
engineering effort for automation, value proposition, DFMA recommendations &
considerations.
– GM% analyses, cost estimation, cross functional management, investigate and
select partners for ancillary systems.
– 10+ years of experience in software design and development for custom Robotic
assembly systems and 5+ years as program analyst designing automated
assembly solutions.
• Dason Cheung… Flex, Director, Engineering Services, Advanced
Engineering Group, Application Engineering
– 20+ years of experience in electronics assembly especially in PCBA.
– Responsible for new assembly technology, process, material, application and
innovation
– Current focus in mechanical assembly, jig/tooling design, team up with
automation team or system integrator for the level 3-4 projects.
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iNEMI and Project Process
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About iNEMI
International Electronics Manufacturing Initiative (iNEMI) is an industry-led consortium
of around 100 global manufacturers, suppliers, industry associations, government
agencies and universities. Working on advancing manufacturing technology since 1994.
Visit us at www.inemi.org
5 Key Deliverables:
• Technology Roadmaps
• Collaborative Deployment
Projects
• Research Priorities Documents
• Proactive Forums
• Position Papers
3 Major Focus Areas:
• Miniaturization
• Environment
• Medical Electronics
Mission: Forecast and Accelerate improvements in the Electronics
Manufacturing Industry for a Sustainable Future.
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The Project Process - 5 Steps
SELECTION
DEFINITION
PLANNING
EXECUTION / REVIEW
CLOSURE
1
2
3
4
5Limited to iNEMI Members
Open for Industry input
------------------- iNEMI Technical Committee (TC) Approval Required for Execution
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Company Participation in SOW Development
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SOW Participants
8
Name Company
Subramaniyan (Subbu) Kandasamy Universal Instruments
Dason Cheung Flex
Phil Teater Delphi
Michael Hansson IMI
Alex Chen Celestica
Carine Hacyan Dassault Systemes
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Final Assembly Automation and Optimization
SOW Review
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Project Scope
• Problem Statement – When automation or semi-automation of final assembly has been chosen, there are concerns
with cost, lead time and quality. There is a need to develop and understand best practices
that lead to an optimization of the final assembly process.
• Scope Statement– Develop a uniform set of guidelines, practices and recommendations for automation and
main/final assembly
• Flexibility is needed in reusability, redeployability and reconfigurability which are
potentially driven by shorter product lifecycles
– Definition of communication and interfaces among equipment is needed
• Between equipment and equipment
• Between equipment and its ancillary systems
• Description of Objective (What are the objectives that the project will cover)
– Investigate needed flexibility that minimizes cost and identify best practices
– Best Practices for design for automation = maximize continuous flow (where possible)
– Best Practices for design for building via assembly lines
– Best Practices for design for moving from one sub-assembly line to another as you build to
a final product
– Design guidelines for parts and their packaging
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Project IS/IS Not
11
Project IS Project IS NOT
To ID/Develop Best Practices on assembly Development of a standard
Planning to share results via a white paper which may
lead to a standard developed by another organization
Circuit board assembly
Minimize custom development; choose off the shelf
solutions.
Only automated assembly
Industry agnostic Development of a universal automated cell
Consideration of Automated, Semi-automated final
assembly
Cost Benefit Analysis
Standard Final Assembly Processes: Pick and Place;
Parts Packaging; Parts Presentation; Dispensing;
Fastening; Press operations; Material Handling;
Marking and Labeling; Handling for Test;
Standard Final Assembly Processes: Testing and
Inspection; Surface Treatment/Preparation (includes
cleaning)
Manufacturing Volume/Mix Best Practices Environmental/Facility Considerations
Intelligent Sensing and Vision
Define communication and interfaces among
equipment
• Between equipment and equipment
• Between equipment and its ancillary systems
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Standard Final Assembly Processes Summary Results
12
Process Priority Rank (High, Medium, Low)
Notes/Comments
Pick and Place H, H, H, M, H
Dispensing H, H, M, H, H Our Automation team is working on the generic platform.
Fastening M, H, H, H, M Primarily screw driving and nut running; Our Automation team is working on the
generic platform.
Parts Presentation M, H, M, H, M
Press Operations M, L, H, L, H
Curing H, L, M, L, L
Material Handling L, H, L, H, M How a customers part is handled is sometimes a challenge due to lack of surfaces
that can be used to ride on a conveyor. Other times a pallet is used to lay out all
parts of the assembly (manually) and the equipment assembles on the board itself;
Method of handling, i.e. AGV, RFID
Test and Inspection L, L, L, M, H While the process itself is self contained entity, automating it as part of a line, at
times, is more a challenge; No standard of the material packaging
Surface Treatment/Prep L, L, L, L, M The requirement itself imposes an additional process step. It could perhaps be
avoided by alternate approaches to mating.
Marking and labeling M
Parts Packaging M, H, M, H, M
Priority Rank means what level of importance/should be included in this project
does that process have for you
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Task List
Task 1 – Prioritize final assembly processes
Task 2 – Define common terms; examples of each assembly processes
Task 3 – Identify key metrics to standard assembly processes
Task 4a – Identify best practices for flexibility of the equipment that minimizes cost
Task 4b – Identify best practices for design for automation and building of final assembly
Task 5 – Design guidelines for parts and their packaging
Task 6 – Definition of communication and interfaces among equipment is needed
Task 7 – Socialize, gather feedback on draft findings
Task 8 – Develop a uniform set of guidelines, practices and recommendations for automation
and main/final assembly (Team output)
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Project Schedule & Tasks
• The Timetable for this project is about 13 months
• Start: June 2016; End Goal: July/August 17; NLT: EoP presentation week 1 Oct 17
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
Phase 1
Task 1
Task 2
Task 3
Task 4a
Task 4b
Task 5
Task 6
Task 7
Task 8
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Key Project Considerations
• Who do we need to be participating to be successful? Companies, skills, industry
– Minimum required to be successful is a combination of OEM, EMS and ODM, totaling at least 6 member companies; testing companies would be a nice to have
– Who is the audience for the results? • Identified best practices should be for all iNEMI members.
• Developed recommendations for packaging are made public and will be shared with IPC or others to form the basis of a standard
• What costs might we incur – access to tools, standards?
– For the first phase of the project monetary contribution is not expected to be required.
– 1 hour meetings will take place every other week via webex
• What do we want to share (data wise)?
– We should be prepared to develop (at least) a white paper and presentation for iNEMImembers. Presenting at conferences, publications in magazines or online articles should also be considered.
– Identify aspects of final assembly that may lead to establishing guides/best practices that could become an aspect of future standards.
• What would the ideal outcome of the project be?
– A thorough understanding of best practices to facilitate the final assembly of electronics products documented in such a form that member companies can use it for training and reference. Also a published list of standard preferred packaging formats for the main categories of odd form components.
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Contact Information
• Project Leaders
– Dason Cheung (Flex):
– Subbu Kandasamy (Universal Instruments):
• Project Manager
– Mark Schaffer: [email protected]
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Final Assembly Automation and Optimization
How to Participate
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How to participate
• Project has been approved by the iNEMI Technical Committee
• Open Enrollment for Project Sign-up will continue until May 24, 2016
• More information can be found at the page: http://community.inemi.org/final_assembly_automation
• Steps for Joining the Project
– Please note: iNEMI membership is required to participate in the iNEMI Final Assembly Automation and Optimization Project. The period for becoming a founding member of this project will close on May 24, 2016. Steps for joining the project are outlined below.
• For iNEMI members:
– Complete and sign the project statement
– Fax the completed statement to +1 (703) 834-2735 or scan + email to [email protected]
• For non-members:
– Discuss annual membership fees with Bill Bader in North America ([email protected]), Haley Fu in Asia ([email protected]), or Grace O'Malley in Europe ([email protected]).
– Complete the iNEMI membership application. (www.inemi.org)
– Fax the completed documents to +1 (703) 834-2735 or scan + email: [email protected].
– Complete and sign the Project Statement
– Fax the completed statement to +1 (703) 834-2735 or scan + email: [email protected].
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Backup Information