file2101.doc
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FILE2101.DOCTRANSCRIPT
STEERING GEARSTEERING GEAR(a) Compare difference between four rams type and rotary vane type steering systems.(b) Sketch of above systems.(c) Define hunting arrangement
DIFFERENCE BETWEEN RAM TYPE & ROTARY TYPE
Nature Ram Type Rotary type
Power Electro hydraulic Electro hydraulic
Pump Variable out put delivery pump .
Withstan maximum pressure about 170 bar
Constant output delivery pump
Limited pressure about 90 bar.
Rudder
actuator
Actuated by tiller arm , swivel block , cross
head , ram with cylinder 2 or 4 ram type
Rotary vanes fixed on stator and rotor with
single or double hydraulic chamber.
Control Control by tele-motor system with hunting
gear arrangement
Control by solenoid valve by mechanically or
electrically.
Design , weight
and space
Bulky and rigid design , Heavier weight
Larger space and power require .
Robust than vane type.
Compact design ,lighter in weight with small
space , lower power require for same load.
Not robust than ram type.
Suitability Suitable for all sizes and type of ships.Suitable only for small and medium size of ship.
Because vane tips are not strong enough for
large ship gears.
Wear down Being more rigid design , allow severe
condition and wear down
Wear down cannot be tolerated due to very fine
clearance for tightness
Cost High initial cost Low initial cost
Torque Rudder turning torque is not even depend
on angle. 120 ~ 160 KNm 2 ram
250 ~ 1000 KNm 4 ram
Even at every angle.
Torque capacity attain up to 3000 KnM.
Shock Excessive shock from rudder is transmitted
through ram with cylinder , then to ship
structure
Excessive shock from rudder is transmitted
through vanes to stator , then to actuator
bracket to ship structure.
Cho MyintCho MyintFirst EngineerFirst Engineer
M.F.S.LM.F.S.L
STEERING GEARSTEERING GEAR
Rudder Angle Limited rudder angle 35 ‘ to both sides Wide range of rudder angle.
3 Vane type can give 70 ~ 80 ‘ ( 35 ~ 40 ‘ each )
2 Vane type can give 130 ‘ ( 65 ‘ each )
Time taken Within 30 second from hard to hard turning
from both sides.
Within 25 ~ 28 second for hard to hard turning
from both sides.
Leakage Can utilize with small leakage Leakage or broken vane may cause system
failure
Maintenance Proper tightening of gland packing and
routine maintenance is necessary
Less maintenance compare to ram type.
Hunting gear arrangement
C1 C
B B1
A A1
The linkage of the floating lever from telemotor, pump and rudder stock , form the hunting gear . The telemotor is the receiver of the hydraulic remote control system from the wheel on the bridge. The pump control is moved by the telemotor through a floating lever. The other end of this lever, is connected through a safety spring link to the rudder stock or tiller.
The pump deliver oil , only when the steering wheel is moved. The hunting gear provide the return of pump operating to neutral as soon as the steering wheel stopped by helmsman. So , the rudder is stand still corresponding to the wheel position until another movement of wheel and telemotor.
The sketch shows simply, the operation of the hunting gear. The telemotor moves the end of the floating rod A to A1 and the pump control is moved, therefore from B to B1. Pumping of the hydraulic oil causes movement of the rams and the end of rod C moves to C1 thus causing the pump control to he pulled back to the neutral position B. If the rudder is rotate by the heavy sea through lifting of the shock valves, the hunting gear is moves by the tiller. This put the pump to work and the rudder will be restored to its previous position.
Cho MyintCho MyintFirst EngineerFirst Engineer
M.F.S.LM.F.S.L
Variable
Delivery pump
STEERING GEARSTEERING GEAR
Cho MyintCho MyintFirst EngineerFirst Engineer
M.F.S.LM.F.S.L