field devices - flow product specifications pss 1-6h5 a en¤tter/9600a specification... · 3.3.8...

FIELD DEVICES - FLOWProduct Specifications

PSS 1-6H5 A en

Foxboro® Model 9600A Magnetic Flow Sensorfor hygienic and sanitary applications

The 9600A magnetic flow sensor can be used with IMT30A, IMT31A and IMT33A magnetic flow converter.

Robust stainless steel housing for hygienic and aseptic operationFully suitable for CIP and SIPTypical food & beverage and pharmaceutical process connections and insertion lengths

CONTENTS

2 www.fielddevices.foxboro.com PSS 1-6H5 A en - MAR 2016

FOXBORO® MODEL 9600A MAGNETIC FLOW SENSOR

1 Product features 3

1.1 Sanitary and hygienic solution ......................................................................................... 31.2 Options.............................................................................................................................. 51.3 Measuring principle.......................................................................................................... 6

2 Technical data 7

2.1 Technical data................................................................................................................... 72.2 Dimensions and weights ................................................................................................ 112.3 Measuring accuracy ....................................................................................................... 24

3 Installation 25

3.1 Intended use ................................................................................................................... 253.2 General notes on installation ......................................................................................... 25

3.2.1 Vibration ................................................................................................................................ 253.2.2 Magnetic field........................................................................................................................ 25

3.3 Installation conditions .................................................................................................... 263.3.1 Inlet and outlet ...................................................................................................................... 263.3.2 Bends in 2 or 3 dimensions................................................................................................... 263.3.3 T-section ............................................................................................................................... 263.3.4 Bends .................................................................................................................................... 273.3.5 Open discharge ..................................................................................................................... 283.3.6 Control valve ......................................................................................................................... 283.3.7 Pump ..................................................................................................................................... 283.3.8 Air venting and vacuum forces ............................................................................................. 293.3.9 Mounting requirements for self-draining ............................................................................ 303.3.10 Flange deviation .................................................................................................................. 313.3.11 Mounting position................................................................................................................ 31

3.4 Mounting ......................................................................................................................... 323.4.1 Torques and pressures......................................................................................................... 323.4.2 Installation of weld-on versions ........................................................................................... 343.4.3 Temperatures ....................................................................................................................... 343.4.4 Cleaning ................................................................................................................................ 35

4 Electrical connections 36

4.1 Safety instructions.......................................................................................................... 364.2 Grounding ....................................................................................................................... 364.3 Virtual reference for IMT33A (C, W and F version) ........................................................ 374.4 Connection diagrams ..................................................................................................... 37

5 Model code 38

PRODUCT FEATURES 1

3


www.fielddevices.foxboro.comPSS 1-6H5 A en - MAR 2016

1.1 Sanitary and hygienic solution

The 9600A9600A9600A9600A electromagnetic flow sensor is specifically designed to stay clean and sterile in compliance with the most stringent demands prevailing in the food & beverages and pharmaceutical industries. There are no crevices, gaps or blind spots and the flow sensor offers full CIP/SIP possibilities. The flow sensor is conform FDA food contact material requirements, for all wetted materials and is certified in accordance with EHEDG and 3A.

The flowmeter provides easy installation and commissioning and is available with the flow converter seperate, or mounted directly on the flow sensor.Therefore it can be installed in places difficult to access due to for example high temperatures or vibrations. The converter is also available in a stainless steel housing for applications when for example regular cleaning procedures with aggressive cleaning agents, may attack a standard polyurethane coating.

In addition to weld-end connections, this Foxboro flow meter offers a large number of other hygienic connections, including DIN 11851, DIN 11864, clamp and SMS.

Because of its high accuracy, a precise measurement of the medium is possible enabling an accurate measurement of flows whether it is required for blending, dosing or batching. Furthermore its accuracy is maintained even in case of pulsating flows. When a medium has a low conductivity for example in case of glucose or fruit concentrates, the device continious to deliver an optimal performance.

Due to its reinforced liner the 9600A is an optimal solution for applications where high temperatures or vacuum impacts can occur. The certified hygienic construction is also available for larger diameters up to DN150, as volumes are increasing and larger pipe sizes are needed with fast increase in the industrial production of beer, wine, milk and other beverages.

1 PRODUCT FEATURES

4


www.fielddevices.foxboro.com PSS 1-6H5 A en - MAR 2016

Highlights• Robust stainless steel housing for hygienic and aseptic operation• PFA liner reinforced with embedded stainless steel grid for vacuum resistance• High form stability for good accuracy even with high pressures• Unique L-shaped gasket extends lifetime by preventing protrusion into measurement tube• Wide choice of the electrode materials, even for extreme chemical applications.• Simple and effective CIP / SIP • Typical food and beverages and pharmaceutical process connections and insertion lenghts• Large diameter range DN2.5 up to DN150, to suit any F&B application• All wetted materials are conform EC 1935/2004 and FDA food contact material regulation.• Optimal hygienic performance conforming to EHEDG and 3A certification.• Able to measure at low conductivity ≥ 1 µS/cm (for demin water ≥ 20 µS/cm)• Wide process temperature range -40 up to 140°C

Industries• Food & Beverages• Pharmaceutical • Cosmetics

Applications• Exact blending, dosing and batching• Beverages including soft drinks, beer, wine and fruits juices• Milk and other dairy products• Beverages containing solids (for example yoghurt containing cereals)• Drugs, caustic sodas, acids, proteins, antibiotics• CIP media including acids and caustic solutions• For large-scale production plants with diameter up to DN150

PRODUCT FEATURES 1

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1.2 Options

Reinforced PFA linerReinforced PFA linerReinforced PFA linerReinforced PFA linerThe 9600A has an FDA conform PFA liner with an integrated stainless steel reinforcement that ensures vacuum resistance and long-term dimensional stability. The reinforced PFA liner makes sure that the flowmeter keeps its form stability even at high temperatures and very low pressure or vacuum. Therefore the 9600A remains its accuracy over time.

Unique gasket adapter conceptUnique gasket adapter conceptUnique gasket adapter conceptUnique gasket adapter conceptA special sealing concept for stainless steel adapters has been designed with support of TNO, a member of the European EHEDG organization. The sealing concept provides for a smooth and dimensionally stable measuring section between the two process connections. It prevents the gasket from expanding into the measuring tube because during CIP / SIP cleaning procedures, the gasket expands into an expansion chamber. This leads to a sharp sealing at the edge of the pipeline and a perfect transition into the measuring section. In addition, the gasket experiences less stress which results in a longer life time and reduced maintenance.

1 PRODUCT FEATURES

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1.3 Measuring principle

An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils.Inside of the fluid, a voltage U is generated:U = v * k * B * DU = v * k * B * DU = v * k * B * DU = v * k * B * D

in which:v = mean flow velocityk = factor correcting for geometryB = magnetic field strengthD = inner diameter of flowmeter

The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q. A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalizing, recording and output processing.

Figure 1-1: Measuring principle

1 Field coils2 Magnetic field3 Electrodes4 Induced voltage (proportional to flow velocity)

TECHNICAL DATA 2

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2.1 Technical data

• The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local sales office.

• Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website.

Measuring systemMeasuring principle Faraday's law of induction

Application range Electrically conductive fluids

Measured valueMeasured valueMeasured valueMeasured value

Primary measured value Flow velocity

Secondary measured value Volume flow

DesignFeatures Hygienic design

Stainless steel housing

Food & beverage and pharmaceutical process connections

Modular construction The measurement system consists of a flow sensor and a signal converter. It is available as compact and as separate version.

Compact version With signal converter: IMT30A

With signal converter: IMT31A

With signal converter: IMT33A

Remote version In wall (W) mount version with signal converter: IMT30A

In wall (W) mount version with signal converter: IMT31A

In field (F), wall (W) or rack (R) mount version with signal converter: IMT33A

Nominal diameter DN2.5...150 / 1/10"...6"

Measuring range -12...+12 m/s / -40...+40 ft/s

Measuring accuracyReference conditions Flow conditions similar to EN 29104

Medium: Water

Temperature: +10...+30°C / +50...+86°F

Operating pressure: 1 bar / 14.5 psig

Inlet section: ≥ 5 DN

Electrical conductivity: ≥ 300 μS/cm

Wet calibrated on EN 17025 accredited calibration rig by direct volume comparison.

2 TECHNICAL DATA

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Accuracy curves Related to volume flow (MV = Measured Value)

These values are related to the pulse / frequency output.

The additional typical measuring deviation for the current output is ±10 µA.

For detailed information refer to Measuring accuracy on page 24.

Repeatability ±0.1% of MV, minimum 1 mm/s

Long term stability ±0.1% of MV

Operating conditionsTemperatureTemperatureTemperatureTemperature

Process temperature Separate flow sensor: -40...+140°C / -40...+284°FCompact with IMT33A converter: -40...+140°C / -40...+284°F

Compact with IMT30A - IMT31A converter: -40...+120°C / -40...+248°FFor detailed information refer to Temperatures on page 34.

For Ex versions different temperatures are valid.Please check the relevant Ex documentation for details.

Ambient temperature -40...+65°C / -40...+149°F

Storage temperature -50...+70°C / -58...+158°F

PressurePressurePressurePressure

Ambient pressure Atmospheric

Nominal flange pressure For detailed information refer to Dimensions and weights on page 11.

Vacuum load 0 mbar / 0 psi

Chemical propertiesChemical propertiesChemical propertiesChemical properties

Physical condition Electrical Conductive liquids

Electrical conductivity Standard: ≥ 1 μS/cm

Water: ≥ 20 μS/cm

Permissible gas content(volume)

IMT30A: ≤ 3%

IMT31A: ≤ 3%

IMT33A: ≤ 5%

Permissible solid content(volume)

IMT30A: ≤ 10%

IMT31A: ≤ 10%

IMT33A: ≤ 70%

Installation conditionsInstallation Assure that the flow sensor is always fully filled.

For detailed information refer to Installation on page 25.

Flow direction Forward and reverse

Arrow on flow sensor indicates positive flow direction.

Inlet run ≥ 5 DN

Outlet run ≥ 2 DN

Dimensions and weights For detailed information refer to Dimensions and weights on page 11.

TECHNICAL DATA 2

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MaterialsSensor housing DN2.5...15: Stainless steel Duplex (1.4462)

DN25...150: Stainless steel AISI 304 (1.4301)

Measuring tube Stainless steel AISI 304 (1.4301)

Adapters Stainless steel AISI 316 L (1.4404)

Liner PFA

Connection box(F-version only)

Standard:Standard:Standard:Standard:

Aluminum, Polyurethane coated

Option:Option:Option:Option:

Stainless steel AISI (1.4408)

Electrodes Standard:Standard:Standard:Standard:

Hastelloy® C


Hastelloy® B2, platinum, stainless steel, tantalum, titanium

Gaskets Standard:Standard:Standard:Standard:

EPDM

FDA recommends EPDM gaskets only if medium ≤ 8% fat.


Silicone (non-Ex only)

Process connectionsDIN 11850 row 2 / 11866 row A

DN2.5...150

DIN 11851 DN2.5...150

DIN 11864-2A flange with notch

DN25...150

DIN 32676 DN25...150

ISO 2037 DN2.5...150

ISO 2852 DN2.5...150

SMS 1145 DN2.5...100

Tri Clamp 1/10"...6"

Note: sensor diameters < DN10 have DN10 connections, which means the sensor diameter is smaller.

Electrical connectionsSignal cableSignal cableSignal cableSignal cable

Type A (DS) Standard cable, double shielded.Max. length: 600 m / 1950 ft (dep. on electrical conductivity and measuring sensor). See documentation of the converter for more information.

Type B (BTS) Optional cable, triple shielded.Max. length: 600 m / 1950 ft (dep. on electrical conductivity and measuring sensor). See documentation of the converter for more information.

2 TECHNICAL DATA

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Approvals and certificatesCECECECE

This device fulfills the statutory requirements of the EU directives. The manufacturer certifies successful testing of the product by applying the CE mark.

For full information of the EU directive & standards and the approved certifications; see the CE declaration or the manufacturer website.

Hazardous areasHazardous areasHazardous areasHazardous areas

ATEX Please check the relevant Ex documentation for details.

Compact version with IMT33A C converter:Compact version with IMT33A C converter:Compact version with IMT33A C converter:Compact version with IMT33A C converter:

II 2 G, II D, II 2 (1) G

Remote (F) version:Remote (F) version:Remote (F) version:Remote (F) version:

II 2 G, II 2 D

FM In combination with IMT33A C or F converter:In combination with IMT33A C or F converter:In combination with IMT33A C or F converter:In combination with IMT33A C or F converter:

Class I, Div. 2, Groups A, B, C and D

Class II, Div. 2, Groups F and G

Class III, Div. 2, Groups F and G

Only available for DN2.5...15

CSA In combination with IMT33A C or F converter:In combination with IMT33A C or F converter:In combination with IMT33A C or F converter:In combination with IMT33A C or F converter:

Class I, Div. 2, Groups A, B, C and D

Class II, Div. 2, Groups F and G

Class III, Div. 2, Groups F and G

Only available for DN2.5...15

Other approvals and standardsOther approvals and standardsOther approvals and standardsOther approvals and standards

Protection category acc. to IEC 529/ EN 60529

StandardStandardStandardStandard

IP 66/67 (NEMA 4/4X/6)

Option (F version only)Option (F version only)Option (F version only)Option (F version only)

IP 68 field (NEMA 6P)

IP 68 factory (NEMA 6P)

IP 68 is only available for separate design and with a stainless steel connection box.

Hygienic 3A approved

EHEDG

Shock test IEC 68-2-27

30 g for 18 ms

Vibration test IEC 68-2-64

f = 20 - 2000 Hz, rms = 4.5 g, t = 30 min.

TECHNICAL DATA 2

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2.2 Dimensions and weights

DIN 11850 (row 2 or DIN 11866 row A)DIN 11850 (row 2 or DIN 11866 row A)DIN 11850 (row 2 or DIN 11866 row A)DIN 11850 (row 2 or DIN 11866 row A)

DN2.5...10 screwed adapter with DN10 process connections / DN15 screwed adapter

Nominal size Dimensions [mm] Approx. weight

Adapter Flowmeter

DN PN di G la L H W [kg]

2.5...10 40 10 13 32 180 120 44 1.5

15 40 16 19 32 180 120 44 1.5

2 TECHNICAL DATA

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DN25...150 bolted adapter


Adapter Flowmeter


25 40 26 29 20.6 132.6 128 89 3

40 40 38 41 61.3 220 153 114 5.3

50 25 50 53 61.3 220 153 114 6.8

65 25 66 70 41.8 220 180 141 10.9

80 25 81 85 66.8 280 191 152 11.2

100 16 100 104 59.3 280 242 203 18.4

125 10 125 129 66.3 319 258 219 29.5

150 10 150 154 64.3 325 293 254 44.3

TECHNICAL DATA 2

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DIN 11851DIN 11851DIN 11851DIN 11851

DN2.5...10 screwed adapter with DN10 process connections / DN15 screwed adapter


Adapter Flowmeter


2.5...10 40 10 Rd 28 x 1/8" 53.1 214 142 44 1.5

15 40 16 Rd 34 x 1/8" 53.1 214 142 44 1.5

2 TECHNICAL DATA

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Adapter Flowmeter


25 40 26 Rd 52 x 1/6" 49.3 190 128 89 3.2

40 40 38 Rd 65 x 1/6" 91.3 280 153 114 5.5

50 25 50 Rd 78 x 1/6" 93.3 284 153 114 5.3

65 25 66 Rd 95 x 1/6" 77.8 292 180 141 10

80 25 81 Rd 110 x 1/4" 107.8 362 191 152 12.5

100 16 100 Rd 130 x 1/4" 109.3 380 242 203 21.8

125 10 On request

150 10

TECHNICAL DATA 2

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DIN 11864-2ADIN 11864-2ADIN 11864-2ADIN 11864-2A



Adapter Flowmeter


25 40 26 70 45.8 183 128 89 4.4

40 25 38 82 83.3 264 153 114 7.5

50 25 50 94 83.3 264 153 114 9

65 25 66 113 63.8 264 180 141 14.5

80 25 81 133 122.8 392 191 152 18.6

100 16 100 159 115.3 392 242 203 28.2

125 10 125 183 121 429 259 219 35

150 10 150 213 127 450 294 254 52

2 TECHNICAL DATA

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DIN 32676DIN 32676DIN 32676DIN 32676



Adapter Flowmeter


25 16 26 50.5 41.8 175 128 89 3.2

40 16 38 50.5 80.8 259 153 114 5.5

50 16 50 64 80.8 259 153 114 5.3

65 16 66 91 67.8 272 180 141 10

80 16 81 106 92.8 332 191 152 12.5

100 16 100 119 85.3 332 242 203 21.8

125 16 125 155 90 366 259 219 30

150 16 150 213 127 450 294 254 45

TECHNICAL DATA 2

17



ISO 2037ISO 2037ISO 2037ISO 2037

DN2.5...10 screwed adapter with DN10 process connections / DN17.2 screwed adapter

Nominal size Dimensions [mm] Approx. weights

Adapter Flowmeter


2.5...12 40 10 15 32 180 142 44 1.5

17.2 40 16 21 32 180 142 44 1.5

2 TECHNICAL DATA

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Nominal size Dimensions [mm] Approx. weights

Adapter Flowmeter


25 40 22.6 31 20.6 132.6 128 89 3

38 40 38 43 61.3 220 153 114 5.3

51 25 49 55 61.3 220 153 114 5

63.5 25 60.3 71 41.8 220 180 141 9

76.1 25 72.9 86 66.8 280 191 152 10.8

101.6 16 97.6 105 59.3 280 242 203 18.4

114.3 10 110.3 130 66.3 319 258 219 29.5

139.7 10 135.7 156 64.3 325 293 254 44.3

TECHNICAL DATA 2

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ISO 2852ISO 2852ISO 2852ISO 2852

DN2.5...10 screwed adapter with DN10 process connections / DN17.2 screwed adapter


Adapter Flowmeter

DN [Inch] PN di G la L H W [kg]

2.5...10 1/10"..3/8" 16 10 34 51.6 219 142 44 1.8

17.2 ½" 16 16 34 51.6 219 142 44 1.8

2 TECHNICAL DATA

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Adapter Flowmeter

DN [Inch] PN di G la L H W [kg]

25 1" 16 22.6 50,5 41.8 175 128 89 3.3

38 1.5" 16 35.6 50,5 87.8 273 153 114 5.4

50 2" 16 48.6 64 87.8 273 153 114 5.2

63.5 2.5" 10 60.3 77.5 68.3 273 180 141 9.5

76.1 3" 10 72.9 91 93.3 333 191 152 11.2

101.6 4" 8 97.6 119 85.8 333 242 203 19.1

114.3 5" 5 110.3 211 90 366 259 219 30

139.7 6" 5 135.7 246 90 376 294 254 45

TECHNICAL DATA 2

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Tri ClampTri ClampTri ClampTri Clamp

DN½...¾ screwed adapter

Nominal size Dimensions [inch] Approx. weight

Adapter Flowmeter


1/10"...3/8" 20 0.37 0.98 1.97 8.5 5.59 1.73 1.5

½" 20 0.62 0.98 1.97 8.5 5.59 1.73 1.5

2 TECHNICAL DATA

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DN1...4" bolted adapter

Nominal size Dimensions [inch] Approx. weight

Adapter Flowmeter


1" 20 0.85 1.98 1.02 5.64 5.04 3.5 3.2

1½" 20 1.35 1.98 3.46 10.75 6.02 4.49 5.5

2" 20 1.85 2.52 3.46 10.75 6.02 4.49 5.3

2½" 20 2.35 3.05 2.69 11.5 7.09 5.55 10

3" 20 2.85 3.54 3.68 14.25 7.52 5.98 12.5

4" 12 3.83 4.68 3.38 14.96 9.53 7.99 21.8

5" '- 4.78 5.69 3.54 14.43 10.20 8.62 30

6" '- 5.78 6.57 3.62 14.98 11.57 10.00 45

TECHNICAL DATA 2

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SMS 1145 AdapterSMS 1145 AdapterSMS 1145 AdapterSMS 1145 Adapter



Adapter Flowmeter


2.5 39 10 Rd 40-6 53 226 128 44 2

4 39 10 Rd 40-6 53 226 128 44 2

6 39 10 Rd 40-6 53 226 128 44 2

10 6 10 Rd 40-6 53 226 128 44 2

15 6 10 Rd 40-6 53 226 128 44 2

25 6 22.6 Rd 40-6 28.1 147.6 128 89 3.2

38 6 35.5 Rd 60-6 54 262 153 114 5.7

51 6 48.6 Rd 70-6 84.3 266 153 114 5.4

63.5 6 60.3 Rd 85-6 69.8 276 180 141 9.9

76 6 72.9 Rd 98-6 99.8 346 191 152 12.1

100 6 97.6 Rd 132-6 44 336 242 203 21.9

2 TECHNICAL DATA

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2.3 Measuring accuracy

Reference conditions• Medium: water• Temperature: 20°C / 68°F• Pressure: 1 bar / 14.5 psi• Inlet section: ≥ 5 DN• Electrical conductivity ≥ 300 μS/cm

Figure 2-1: Flow velocity vs. accuracyX [m/s] : flow velocityY [%]: deviation from the actual measured value (mv)

Compact with IMT33A Accuracy Curve

DN2.5...6 / 1/10...1/4" 0.3% of MV + 2 mm/s 3

DN10...150 / 3/8...6" 0.2% of MV + 1 mm/s 1


DN2.5...6 / 1/10...1/4" 0.4% of MV + 1 mm/s 2

DN10...150 / 3/8...6" 0.3% of MV + 1 mm/s 4

DN10...150 / 3/8...6"* extended calibration

0.2% of MV + 1 mm/s 1


DN10...150 / 3/8...6" 0.5% of mv above 0,5 m/sbelow 0,5 m/s, deviation ± 2.5 mm/s

5

INSTALLATION 3

25



3.1 Intended use

The measurement of volumetric flowrate of electrically conductive fluids in hygienic applications.

3.2 General notes on installation

3.2.1 Vibration

3.2.2 Magnetic field

Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

Do a check of the packing list to make sure that you have all the elements given in the order.

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

Figure 3-1: Avoid vibrations

Figure 3-2: Avoid magnetic fields

3 INSTALLATION

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3.3 Installation conditions3.3.1 Inlet and outlet

3.3.2 Bends in 2 or 3 dimensions

3.3.3 T-section

Figure 3-3: Recommended inlet and outlet

1 Refer to chapter "Bends in 2 or 3 dimensions"2 ≥ 2 DN3 Drain valve (to empty pipeline)∠α ; >2°

Figure 3-4: Inlet when using 2 and/or 3 dimensional bends in front of the flowmeter

Inlet length: using bends in 2 dimensions: ≥ 5 DN; when having bends in 3 dimensions: ≥ 10 DN

Figure 3-5: Distance behind a T-section

1 ≥ 10 DN

INSTALLATION 3

27



3.3.4 Bends

∠α ; >2° 1 Drain valve (to empty pipeline)

Figure 3-6: Installation in bending pipes

Figure 3-7: Installation in bending pipes

3 INSTALLATION

28



3.3.5 Open discharge

∠α ; >2°1 Drain valve (to empty pipeline)

3.3.6 Control valve

∠α ; >2°1 Drain valve (to empty pipeline)

3.3.7 Pump

Figure 3-8: Installation in front of an open discharge

Figure 3-9: Installation in front of a control valve

Figure 3-10: Installation behind a pump

INSTALLATION 3

29



3.3.8 Air venting and vacuum forces

Figure 3-11: Air venting

1 ≥ 5 m2 Air ventilation point

Figure 3-12: Vacuum

1 ≥ 5 m

3 INSTALLATION

30



3.3.9 Mounting requirements for self-draining

Minimum slope

Applicable for 3A marked installations: install flow sensor in vertical pipelines or in pipelines with a minimum slope as indicated!

Figure 3-13: Installation note for 3A marked installations

1 Minimum slope

Nominal diameter

DIN 11850

ISO 2037

DIN 11864 2A

ISO 2852

DIN 32676

Tri Clamp

2.5...6 10° 10° - - - -

10 3° 3° - - - -

15 10° 10° - 1 - -

25 10° 3° 10° 3° 10° 3°

40...50 5° 3° 5° 3° 5° 3°

65...80 10° 3° 10° 3° 10° 3°

100 5° 3° 5° 3° 5° 3°

125...150 10° 3° 10° 3° 1 1

1 consult factory

1

INSTALLATION 3

31



3.3.10 Flange deviation

3.3.11 Mounting position

• Mount flow sensor either with signal converter aligned upwards or downwards.• Install flow sensor in line with the pipe axis.• Pipe flange faces must be parallel to each other.

Max. permissible deviation of pipe flange faces: Lmax - Lmin ≤ 0.5 mm / 0.02"

Figure 3-14: Flange deviation

1 Lmax2 Lmin

Figure 3-15: Mounting position

3 INSTALLATION

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3.4 Mounting

3.4.1 Torques and pressures

Tightening of bolts• Always tighten the bolts uniformly and in diagonally opposite sequence.• Do not exceed the maximum torque value.• Step 1: Apply approx. 50% of max. torque given in table.• Step 2: Apply approx. 80% of max. torque given in table.• Step 3: Apply 100% of max. torque given in table.

Maximum torque for 11864-2A flange version

Figure 3-16: Tightening of bolts

The max. allowable torque depends on the gasket material, see datasheet for detailed information.Bolts to be used from material SS, class 70-A2.

Nominal diameter [mm]

Pressure rating Bolts Max. torque[Nm]

25 PN 40 4x M6 7

40 PN 40 4x M8 16

50 PN 25 4x M8 16

80 PN 25 6x M8 16

100 PN 25 6x M8 16

125 PN 10 6x M10 32

150 PN 10 6x M10 32

INSTALLATION 3

33



Type of connection Size of connection Max. operating pressure

mm inch bar psig

Aseptic weld on for pipes to DIN 11850

DN10...40 - 40 580

DN50...80 - 25 360

DN100 - 16 230

DN125...150 - 10 145

Aseptic weld on for pipes to ISO 2037

12...38 - 40 580

51...76.1 - 25 360

101.6 - 16 230

114.3...139.7 - 10 145

Dairy screw to DIN 11851 1 DN10...40 - 40 580

DN50...80 - 25 360

DN100 - 16 230

DN125...150 - 10 145

Screwed to SMS 1145 1 2.5...100 - 6 90

Flanges to DIN 11864-2A DN25...40 - 40 580

DN50...80 - 25 360

DN100 - 16 230

DN125...150 - 10 145

Clamp joint to ISO 2852 12…51 - 16 230

63.5...76.1 - 10 145

100 - 8 115

114.3...139.7 - 5 72

Clamp joint to DIN 32676 DN25...50 - 16 230

DN65...150 - 10 145

Clamp joint to Tri Clamp - 1/2...3 20.5 295

- 4 13.8 200

- 5..6 2 2

Vacuum load all versions and sizes 0 mbar abs. 0 psia

1 Without 3A mark2 consult factory

3 INSTALLATION

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3.4.2 Installation of weld-on versions

For mounting sensors with weld-on connections, please follow the procedure as follows:

• Mount the sensor completely in the pipeline and spot the weld-on connections to the pipe. This is necessary to align the mounting bores of the flange.

• Remove the sensor body and the gaskets from the adapters by loosen the screws.• Weld the adapters completely to the pipe.• When the pipe is cold again, reinstall the gasket and mount the sensor.

3.4.3 Temperatures

Ambient temperature

Maximum process temperature

Protect the device from direct sunlight.

°C °F

min. max. min. max.

Separate flow sensor Compact version with; IMT30A, IMT31A & IMT33A

-40 65 -40 149

Type of connection Separate flow sensor Compact + IMT30A & IMT31A

Compact + IMT33A

°C °F °C °F °C °F

Aseptic weld on for pipes to DIN 11850

140 284 120 1 248 2 140 284

Aseptic weld on for pipes to ISO 2037

140 284 120 1 248 2 140 284

Dairy screw to DIN 11851 3 140 284 120 1 248 2 140 284

Screwed to SMS 1145 3 140 284 120 1 248 2 140 284

Flanges to DIN 11864-2A 140 284 120 1 248 2 140 284

Clamp joint to ISO 2852 120 248 120 248 120 248

Clamp joint to DIN 32676 140 284 120 1 248 2 140 284

Clamp joint to Tri Clamp 120 248 120 248 120 248

1 140°C if ambient temperature ≤ 40°C2 284°F if ambient temperature ≤ 104°F3 Without 3A mark

INSTALLATION 3

35



3.4.4 Cleaning

In principle, no special maintenance is needed. However, make sure that the used cleaning product doesn't affect the outer surface and the gaskets.

4 ELECTRICAL CONNECTIONS

36



4.1 Safety instructions

4.2 Grounding

1. Grounding option without grounding rings2. Grounding option with grounding rings

All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!

Observe the national regulations for electrical installations!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

The device must be grounded in accordance with regulations in order to protect personnel against electric shocks.

Figure 4-1: Grounding options

ELECTRICAL CONNECTIONS 4

37



4.3 Virtual reference for IMT33A (C, W and F version)

Minimum requirements:• Size: ≥ DN10• Electrical conductivity: ≥ 200 µS/cm• Signal cable: max. 50 m / 164 ft, type DS

4.4 Connection diagrams

Figure 4-2: Virtual reference

For the connection diagrams please refer to the documentation of the applicable signal converter.

5 MODEL CODE

38



Model Description

Foxboro® Model 9600A Magnetic Flow Sensor

960TA 960SA 960QA963EA 96HAA 9601A 961HA 9602A 962HA 9603A 9604A 9605A 9606A

Nominal diameter and linerNominal diameter and linerNominal diameter and linerNominal diameter and linerDN 2.5...1/10" - PFADN 4...1/8" - PFADN 6... ¼" - PFADN 10...3/8" - PFADN 15...½" - PFADN 25...1 - PFADN 40...1½" - PFADN 50...2" - PFADN 65...2½" - PFADN 80...3" - PFADN 100...4" - PFADN 125...5" - PFADN 150...6" - PFA

-H-K-L-N-P-S-T-U

Nominal pressure and connection Nominal pressure and connection Nominal pressure and connection Nominal pressure and connection DIN 11851 - dairy screw connectionSMS 1145 - dairy screw connectionISO 2852 - clamp connectionDIN 32676 - clamp connectionTri CLAMP - clamp connectionDIN 11850 - weld-end connectionISO 2037 - weld-end connectionDIN 11864-2A- flange connection

0135AC

Ex versionEx versionEx versionEx versionNon ExEx Zone 1 IMT33A compact [DN 2,5...80] & field [DN 25...80] & IMT31A wall [25…80]Ex Zone 2 (IMT33A compact and field)FM Class I DIV 2 (IMT33A Field [DN 2,5…15] )cCSAus OL (IMT33A compact / field / wall & IMT31A compact / wall)CSA Class I DIV 2

12 3456ABC

System designSystem designSystem designSystem designCompact with aluminum converter housing / at converterCompact with stainless steel converter housing / at converterModular / withoutSeparate with aluminum connection box / ½" NPTSeparate with aluminum connection box / PF ½Separate with aluminum connection box / M20 x 1.5 ASeparate with stainless steel connection box / ½" NPTSeparate with stainless steel connection box / PF ½Separate with stainless steel connection box / M20 x 1.5

034CDEFKL

Converter modelConverter modelConverter modelConverter modelWithout / modularIMT31A (compact design)IMT31A (wall mount version)IMT33A (compact design)IMT33A (field mount version)IMT33A (wall mount version)IMT33A (rack mount version)IMT30A (compact design) (DN 10…150 | 3/8"…6")IMT30A (wall mount version) (DN 10…150 | 3/8"…6")

0Mounting MaterialMounting MaterialMounting MaterialMounting MaterialWithout

0D

Grounding ring materialGrounding ring materialGrounding ring materialGrounding ring materialWithout / L-profile O-ring EPDM (aseptical connection)Without / L-profile O-ring silicone (aseptical conn)

MODEL CODE 5

39



134567AB

Electrodes (fixed)Electrodes (fixed)Electrodes (fixed)Electrodes (fixed)St.Steel 1.4571 / 316Ti (DN 2,5…15 | 1/10"...½")Hastelloy C4 (DN 2,5…15 | 1/10"...½")Hastelloy B2 (DN 2,5…15 | 1/10"...½")Tantalum (DN 2,5…15 | 1/10"...½")TitaniumPlatinum (wetted parts) (DN 2,5…15 | 1/10"...½")St.Steel 1.4404/316L (DN 25…100 | 1"…4")Hastelloy C22 DN 2,5…150 | 1/10"…6")

012

Protection class / dimension ( face-to-face ) Protection class / dimension ( face-to-face ) Protection class / dimension ( face-to-face ) Protection class / dimension ( face-to-face ) IP 66 / 67 / standard IP 68 Filed / standard (with stainless steel connection box)IP 68 Factory / standard (with stainless steel connection box)

012Y

CableCableCableCableCompact - without / separate DS Separate BTS Separate LIYCY (only for FM / CSA Class 1 DIV 2)Without

012345678Y

Cable lengthCable lengthCable lengthCable lengthCompact - none / separate - 5 m | 15 ft10 m | 30 ft15 m | 45 ft20 m | 60 ft25 m | 75 ft30 m | 90 ft40 m | 120 ft50 m | 150 ft100 m | 300 ftWithout

023

CalibrationCalibrationCalibrationCalibrationStandard316/1.4401 tag plate (120 x 46 mm)316/1.4401 tag plate (67 x 25 mm)

0Construction requirements Construction requirements Construction requirements Construction requirements Standard

0QA / QC requirements QA / QC requirements QA / QC requirements QA / QC requirements Standard

0Ratio of CT-calibration Ratio of CT-calibration Ratio of CT-calibration Ratio of CT-calibration Standard, R=80

Model Description

PSS 1-6H5 A en

Invensys Systems, Inc.38 Neponset AvenueFoxboro, MA 02035United States of Americahttp://www.fielddevices.foxboro.com

Global Customer SupportInside U.S.: 1-866-746-6477Outside U.S.: 1-508-549-2424Website: http://support.ips.invensys.com

Copyright 2015-2016 Invensys Systems, Inc.All rights reserved.

Foxboro and FlowExpertPro are trademarks of Invensys Limited, its subsidiaries, and affiliates. All other trademarks are the property of their respective owners.

Invensys is now part of Schneider Electric.

MAR 2016

ORDERING INSTRUCTIONS

1. Model Number.2. Flow Data:

a. Maximum, minimum, and normal flow rate.b. Fluid composition and viscosity at operating temperatures.c. Fluid density or relative density (specific gravity).d. Maximum, minimum and normal operating temperatures.e. Maximum, minimum and normal operating pressures.f. Mating pipe schedule.g. Type and location (distance) of upstream disturbance.

3. Calibration Information (analog output only); maximum flow rate 20 mA output.4. Electric Classification.5. Operational Selection and Accessories (see "Optional Selections and Accessories" section).6. Customer Tag Data.

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