fibrotek-presentation e mail version oct 2015

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“Fibrotek, since 2000 has established a global reputation and are committed

and focused on the manufacturing of high quality components for many

high tech industries.”

Extensive expertise in the aerospace, nuclear, mining and health care

industry

Focusing on being a solutions provider to our customers

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Quality Management System

ISO 9001 : 2008 Certified

Full AS-9100 Certification 2015

Form One Certification by 2015

Controlled goods (CPG) ITAR Compliance mid 2015

Priorities

Customer satisfaction

On-time delivery

Understanding the manufacturing processes of our customers

Enthusiastic team

Ready to transform your projects and concepts into reality

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QUALITY - PRICE - COMMITMENT

Quality

Strict and consistent adherence to standards to achieve uniformity of products manufactured to satisfy our customers requirements.

Continuous on-going training and development of staff.

Price

Continuous operational excellence to reduce costs through the manufacturing processes. Improvement of existing procedures.

In house R&D department working on the development of new products and procedures of new products. Epoxy resins and Tooling board.

Long term focus: Investment in facilities, processes and people.

Commitment

Success through collaboration with our customers.

Dedicated to providing on-time delivery.

Committed to support ongoing cost reduction initiatives and increasing production rates.

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3, 4 & 5 Axis CNC machining

Rapid prototype manufacturing

Composite and metal tooling

Composite and metal parts

Reverse engineering

Engineering

Assembly

In-house processing

Supply chain management

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Wide range of materials for tooling and parts fabrication

Tooling board (RenShape)

Fiberglass

Carbon fiber

Sandwich composite (honeycomb)

Aluminum

Steel

Wood

Prepregs materials

Epoxy and other thermoset resins

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Wide range of processes for tooling and parts fabrication

CNC machining

Mechanical assembly

Wet layup for composite

Resin infusion for composite

Prepregs composites

Oven curing

Autoclave curing

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Complete chemistry lab Resin development and

characterization

Composites manufacturing process development

Equipment

Vacuum mixer, capacity of 400 liters

DSC (Differential Scanning Calorimetry)

Brookfield viscosimeter

Analytic scale

Standard chemistry tools

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Equipment

Vacuum mixer, capacity of 400 liters

DSC (Differential Scanning Calorimetry)

Brookfield viscosimeter

Analytic scale

Standard chemistry tools

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Development activities Low temperature and low viscosity resin for infusion ( completed )

High temperature and low viscosity resin for infusion

3 hardener with different pot life for each type of resin

8h

5-6h

2-3h

Polyurethane tooling board (RenShape)

Epoxy tooling board

Transparencies

Tooling board (RenShape) mold for aircraft parts fabrication

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Tooling board (RenShape) mold for aircraft parts fabrication

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Carbon fiber mold for aircraft parts fabrication

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Carbon fiber mold for aircraft parts fabrication

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Carbon fiber mold for aircraft parts fabrication

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Carbon fiber mold for aircraft parts fabrication

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Fiberglass mold for aircraft parts fabrication

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Fiberglass mold for aircraft parts fabrication

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Fiberglass-Honeycomb sandwich composite substructure for mold

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Fiberglass-Honeycomb sandwich composite substructure for mold

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Wood and Fiberglass trimming fixture

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Wood and Fiberglass trimming fixture

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Wood and Fiberglass trimming fixture

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Wood and Fiberglass trimming fixture

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Aluminum and Fiberglass milling fixture with vacuum system

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Aluminum and Fiberglass milling fixture with vacuum system

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Resin infusion process

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Autoclave curing

9 ft. diam. X 24 ft. long

Design pressure 225 PSI

Max. temp 550F (288°C)

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Oven curing - Oven B

Designed and built by Fibrotek

24 ft. long X 12 ft. width X 12 ft. height

Max temp 550F (288°C)

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Oven curing - Oven A

Designed and built by Fibrotek

7.5 ft. long X 5.5 ft. width X 3.5 ft. height

Max temp 350F (177°C)

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Inspection

FARO Arm Titanium

On a Surface table

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Mazak Nexus 510-II Vertical machining center (4 axes)

Specifications

30+1 tools

Table (X, Y, Z)

40'', 20'', 20'‘

Haas VM-3 Vertical machining center (3 axes)

Specifications

24+1 tools

Table (X, Y, Z)

40'', 20'', 20''

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Quick Turn Mazak Nexus 250 II Tool Live

Power

35HP

RPM

4000

Specifications

3'' Spindle

Table (X, Z)

13¾'' , 19¾''

Other

2 axes + tool live

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Magnetic Cartography

Metal Detector

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Steel A36 Mold For Carbon Fiber

Parts – Male part35

Aluminum - Carbon Fiber

Part (Telescope component) 36

Aluminum - Carbon Fiber

Part (Telescope component) 37

FIBROTEK ADVANCED MATERIALS

AN INNOVATIVE SOLUTIONS PROVIDER

PRODUCING HIGH PERFORMANCE PARTS,

ASSEMBLIES AND COMPONENTS, ON-

TIME, ON-BUDGET TO THE AEROSPACE,

NUCLEAR, MINING & HEALTH CARE

INDUSTRIES.

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