fiat bogie shop - centre of...
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FIAT Bogie Shop - Centre of Excellence
FIAT Bogie Shop - Centre of Excellence
• Cleaning of Bogies
• Movement of Bogies: stripping & assembly
• Improvements in flow of components/ other materials
• Palletization for segregating good, serviceable & condemned items and easy
handling of materials
• Availability of drawings and quick accessibility of maintenance information/
guidelines
• Computerised Traceability of items
• Total Quality Management
• Human Resource Development
FIAT Bogie Shop - Centre of Excellence
FIAT Bogie Shop - Centre of Excellence
Centre of Excellence –
Fiat Bogie Shop
Reduction in average POH cycle time – Reduction from 3 days to 2 days as a result of streamlined shop layout and use of standardized equipments
Reduction in Manpower requirement -
Use of specialized material handling equipments
• Specialized material handling equipments
• Less effort required for handling of heavy components due to hydraulic
operation
• Manpower reduction: 1 Helper for performing the same activity
Portable Crane Hydraulic pallet truck Hydraulic scissor Trolley
Centre of Excellence – Fiat Bogie Shop
Reduction in Manpower requirement –
High pressure water jet cleaning of fiat bogies Before After
• Effective cleaning of Fiat bogie using high pressure water jet machine (Working pressure : 250 bar)
• Manpower reduction: 1 Helper required for manual scrapping of bogie • Improved cleanliness
Centre of Excellence – Fiat Bogie Shop
Reduction in Manpower requirement –
Development of control arm pressing fixture
Before After
• Replacement of Dead weight of 5 Tons for pressing of control arm with
fixture
• Manpower reduction: 1 Helper for performing the same activity
• Requirement of overhead crane eliminated
• Safe in operation
Centre of Excellence – LPL (Fiat Bogie Shop)
Improvement in productivity
Year Out turn
(Coaches) Available staff
Out
Turn/Employee
2016-17 312 67 4.66
2017-18 433 74 5.85
• LHB Coaches Out turn increased by 38.78 % during 2017-18 compared
to 2016-17
• Out turn /employee improved by 25.53 %
Centre of Excellence – Fiat Bogie Shop
Centre of Excellence –
Shock Absorber Section
Work Instructions Proper Stacking
Computerised Load Testing Epoxy Flooring
Benefits achieved:
Streamlining of operations & clear demarcation of clean and dirty area
Reliability improvement with computerised load testing machine
Improvement in manpower productivity
Year Out turn
(SA+Damper) Available staff
Out
Turn/Employee
2017-18 17848 13 1373
2018-19(upto June) 3952 11 1437
Centre of Excellence –
Shock Absorber Section
KNOWLEDGE CENTRE/ Maintenance Hub
In reference to Railway Board letter Knowledge Centre is being created for
maintenance. of material handling equipments i.e Forklift, Battery Operated Platform
Truck, Battery Operated Stacker, Hand Pallet Truck, Road Mobile Crane & Traversor.
Technical Booklets Website:http://wr-knowledgecenter.com
“Knowledge Center” for Material Handling Equipments over Indian Railways.
A website, -the maintenance procedure, dos & don’ts Trouble shooting guide and
the list of spares.
Crack team.
Mobile application.
Conference room, library and cut models which are displayed prominently in the
center. On 24/03/2018 GM/WR inaugurated the knowledge center.
KNOWLEDGE CENTRE/ Maintenance Hub
Welding Training Centre As per the Railway Board instruction, Lower Parel Workshop developed
Welding Training centre and same was inaugurated on 24.05.2018 by Shri
Ravindra Gupta, MRS/Rly. Board. The first batch of 13 trainee welders started
on 9 July-18 are under going training at this facility.
BTC Model Room
Models of LHB and ICF parts displayed
Well illuminated hall
information displayed with posters.
A quiz also developed for trainees.