fi11928 - tpwkit-008 - nivara np300 - electric brakes ... · wiring diagram page 03 of. step 1 step...

Reverse Park AssistKit Part No: 546363XX11

Page 01 of

Suitable for: Nissan Navara NP300

FI11928 Issue: 3 Date: 14/08/201815

Kit Part No: TPWKIT-008

© 2018

Tow-Pro Wiring Kit

Accessory Kit


Estimated Fitting Time: 120 Minutes

Fitting Instructions


General Notes

Parts Supplied

Safety Notes

A

G

B

H

C

I

D E F

Parts Supplied

J

• Read through the fitting instructions before installation of the accessory. Install the accessory following the fitting instructions. Failure to do so may cause damage to the vehicle or the accessory.

• Ensure all recyclable discarded vehicle accessory components are packaging are recycled following local recycling regulations.

• It is always recommended that this accessory is fitted by a qualified automotive technician.

• Safely store and protect any removed vehicle components.

• Ensure all bare metal surfaces are protected using automotive bare metal primer and touch-up paint, or suitable automotive rust inhibitor.

• Remove all metal swarf and dust from all vehicle surface if surface is used for accessory installation.

• Check that all work practices comply with safety standards.

• Please wear appropriate clothing and use safety equipment.

Electric Brake Harness x1 Cable Ties x55 M8 Nut x1 M8 Flat Washer x1 M4 Pan Head Bolt x4 M4 Washer x4

M4 Spring Washer x4 Heatshrink x1

L K

Cat 5 Cable x1 4-way Connector x1 ECU Bracket x1

Tools Required Tools Required

Phillips Head Screwdriver Trim Removal Tools Ratchet Socket Set Wire Cutters Crimper

Utility Knife

Page 02 of

Butt Splice x1

M N

Grommet x1

Switch Template

(Page 15) x1

200mm x35900mm x20

Electric Drill Drill Bit Set

O

M8 Large Flat Washer x2

P

Fitting Instructions x1


FI11928 Issue: 3 Date: 14/08/201815


© 2018


FI11928 Issue: 3 Date: 14/08/201815


© 2018

Wiring Diagram

Page 03 of

Step 1

Step 2

Step 3

Note down all clock and radio settings.

Always refer to the vehicle’s Workshop Manual when removing vehicle components.

• In the engine bay, disconnect the negative battery terminal.

• Inside the vehicle, remove the glove box (1).

1

Page 04 of

• Remove the five screws (1) on the glove box surround (2).

• Remove the glove box surround (2).

2

11

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FI11928 Issue: 3 Date: 14/08/201815


© 2018

Step 4

Step 5

Step 6

• Remove the passenger scuff plate (1).

Repeat for RHS.

• Dislodge the door seal (1) and remove the passenger side inner kick panel trim (2).

Repeat for RHS.

1

1

2

Page 05 of

• Dislodge the drivers side lower trim (1) by first removing the two bolts (2) holding the bonnet release (3).

1

22

33


FI11928 Issue: 3 Date: 14/08/201815


© 2018


FI11928 Issue: 3 Date: 14/08/201815


© 2018

• From behind the connectors (2).

• Dislodge the cable tie clip (3) and remove the drivers side lower trim (1).

drivers side lower trim (1) disconnect all the

3

2

22

1

Page 06 of

Step 7

Step 8

Step 9

• Remove the cupholder assembly (1) from the center console by pulling in an upwards direction.

• Dislodge the blank switch panel (2) from the cupholder assembly (1).

2

1

• Cut out and adhere the supplied Switch Template (1) (Page 15blank switch panel (2).

• Using a Ø2mm drill bit, drill out the pilot holes in the locations specified on the template (1).

• Drill out the top hole to Ø3.5mm and the bottom hole to Ø10mm.

) to the center of the

2

1


FI11928 Issue: 3 Date: 14/08/201815


© 2018

Step 10

Step 11

Step 12

• Inside the drivers side lower trim, locate the two studs (1).

• Slide the two supplied M8 Large Flat Washers (2) over the upper threaded stud.

Step 11

2

1

1

• Secure the Brake Controller ECU (1) to the ECU Bracket (2) using the supplied M4 Screws (3), M4 Spring Washers (4) and M4 Flat Washers (5).

• Fit the supplied Grommet (6) to the slotted hole of the ECU Bracket (2).

2

1

Page 07 of

2

6

Cat 5 cable

4-way ECUconnector

3

4

5

4

3

5

45

• Fit the remote head (1) to the blank switch panel (2).

• Secure the remote head (1) to the blank switch panel (2) as shown. Torque the nut (3) to 0.8 Nm.

• Rotate the shaft (4) full anti-clockwise and fit the knob (5) to the shaft (4) with “0" pointing upwards as shown below.

• Refit the blanck switch panel (2) to the cupholder assembly (6).

1

2

6


FI11928 Issue: 3 Date: 14/08/201815


© 2018

• In the passenger side foot well, pull back the floor carpet (1) to expose the insulation foam.

1

Step 13

Step 14

Step 15

Page 08 of

Ensure the grommet (4) is seated correctly.

• Slide the Brake Controller ECU Assembly (1) over the two studs.

• Secure the Brake Controller ECU Assembly (1) on the upper threaded stud using the supplied M8 Flat Washer (2) and M8 Nut (3).

2

3

1

4

• On the LHS firewall, remove the factory grommet (1).

1

Step 16

• Cut an incision into the insulation foam (1) that is behind the previously removed grommet.

• Route the Electric Brake Harness (1) from the battery to the interior through the grommet hole as shown.

• Secure the Electric Brake Harness (1) using the supplied Cable Ties.

• Remove the battery positive terminal cover (1).

• Fasten the positive ring terminal (2) from the Electric Brake Harness to the positive battery terminal.

• Refit the battery positive terminal cover (1).

• Fasten the negative terminal (3) from the Electric Brake Harness to the vehicle ground point (4).

Ensure the grommet is seated properly.

Step 17

Step 18

Page 09 of

1

1

1

2

43

1

1


FI11928 Issue: 3 Date: 14/08/201815


© 2018


FI11928 Issue: 3 Date: 14/08/201815


© 2018

Step 21

of

Step 19

Step 20

• Inside the vehicle, route the Electric Brake Harness (1) from the passenger footwell to the driver’s side kick panel area.

• Secure the Electric Brake Harness (1) to the existing vehicle harness using the supplied Cable Ties.

• Connect the 4-Way Connector (1) from the Electric Brake Harness (2) to the Brake Controller ECU (3).

• Connect the Cat 5 Cable (4), supplied in the wiring kit, to the Brake Controller ECU (3). 2

1

4

3

1

• Inside the vehicle, using the table below, house the terminals (1) from the Electric Brake Harness into the supplied 4-Way Connector (2), ensuring the terminals lock into the housing .

• Snap off the secondary lock (3) from behind the 4-Way Connector (2).

• Fit the secondary lock (3) to the underside of the 4-Way Connector (2).

Wire ColourTerminal

1234

RedBlue

WhiteBlack

Rear View of Connector(Wire Entry Side)

4 3 2 1

2

3

3

2

Ensure the Electric Brake Harness (1) is routed in a way as to avoid any sharp areas. Be sure to avoid contact with the vehicle steering column and pedals.

1

Step 22

of

Step 23

• Route the Cat 5 Cable (1) along the dash towards the center console area.

• Continue routing the Cat 5 Cable (1) under the centre console and out the cup holder cavity. Use a guide wire if necessary.

• Secure the Cat 5 Cable (1), using the supplied Cable Ties, to the existing vehicle harnesses where available.

• Plug the Cat 5 Cable (1) into the remote head (2) and refit the cupholder assembly.

21

Ensure the Cat 5 Cable (1) is routed in a way that does not interfere with the steering column, vehicle pedals or the gear and handbrake mechanisms.

1

1

• In the engine bay, route the Electric Brake Harness (1) (tail light

patch) down to the chassis rail towards the rear of the vehicle.

• Secure harness at every 300mm using supplied 900mm Cable Ties.

1


FI11928 Issue: 3 Date: 14/08/201815


© 2018


FI11928 Issue: 3 Date: 14/08/201815


© 2018

Step 24

Step 25

Step 26

of

• Route the Electric Brake Harness (1) along the top of the chassis rail towards the rear of the vehicle.

• Secure the Electric Brake Harness at every 300mm using the supplied 900mm Cable Ties (2).

Note : Ensure Cable Ties are behind the fuel lines (3).

22

1

1

• At the rear of the vehicle, route the Electric Brake Harness (1) along the chassis rail towards the LHS tail light area.

• Secure using the supplied Cable Ties.

• In the rear passenger side of the vehicle, near the spare wheel, locate the trailer wiring harness grey 8-way connectors (1).

• Disconnect the trailer wiring harness grey 8-way connectors (1) and patch in the 8-way connectors (2) from the Brake Controller Harness.

11

1

2

Step 27

of

• Locate the ‘Blue’ wire that is taped back on the trailer wiring harness near the 8-way connector.

• Locate the ‘Blue’ wire that is taped back on the Electric Brake Harness.

• Cut the brass ferrule off and strip the insulation back 10mm on both the ‘Blue’ wires.

• Slide the supplied Heatshrink over the wires before crimping

•

both wires using the supplied Butt Splice with an indent type crimpers.

Solder the wires to the butt splice. Ensure that a good connection is made.

• Wait for the butt splice to cool, slip heatshrink over the joint and heat.

1 2

3 4

Keep heatshrink away from joint until after soldering is complete and cooled.

Step 28

• Re-connect the negative battery terminal.

• Test the operation of the Tow-Pro system as per the Tow-Pro user manual.

• Dispose of any parts not used from the fitment.

ImportantSecure all harnesses to the vehicle using cable ties. Refit all removed parts and secure all fasteners to the Service Manual torque specifications.

Important

Reprogram all radio stations and clock settings by referring to the vehicle's Owner's Manual.

Please place the in the glov box after installation completed.

Fitting Instructions and Owner's Manual e is

E. & O.E. This document is copyright and must not be used except as permitted below or under the Copyright Act 1968. You may reproduce and publish this document in whole or in part for your or your organisation's own personal or internal compliance, educational or non-commercial purposes. You must not alter or amend this document in any way. You must not reproduce or publish this document for commercial gain without the prior written consent of the copyright owner.


FI11928 Issue: 3 Date: 14/08/201815


© 2018


FI11928 Issue: 3 Date: 14/08/201815


© 2018

50mm

50m

m

Important

Always confirm the length of the 50mm scale marker before cutting out the templates.

Ø3.5mm

Ø10mm

Template

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fi11928 - tpwkit-008 - nivara np300 - electric brakes ... · wiring diagram page 03 of. step 1 step...

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