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Federal Aviation Administration How to Ship Aerosols STEP 1 DETERMINE THE TYPE OF AEROSOL THAT YOU WOULD LIKE TO SHIP AND CLICK ON THE HAZMAT LABEL ICON ON PG 2. Before any aerosol container can be shipped, it must be shipped in a DOT approved container. The shipper can easily identify a DOT approved container by looking for the DOT approval type along the lower sidewall.

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Page 1: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

How to Ship

Aerosols

STEP 1

DETERMINE THE TYPE OF

AEROSOL THAT YOU WOULD

LIKE TO SHIP AND CLICK ON THE

HAZMAT LABEL ICON ON PG 2.

Before any aerosol container can be shipped, it must be

shipped in a DOT approved container. The shipper can

easily identify a DOT approved container by looking for

the DOT approval type along the lower sidewall.

Page 2: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

2

If your aerosol is... Click HERE

Corrosive

(each container must not exceed 1 L capacity)

Flammable

(each container must not exceed 1 L capacity)

Non-Flammable

(each container must not exceed 1 L capacity)

Poison

(each container must not exceed 1 L capacity)

Flammable, n.o.s. (engine starting fluid)

(each container must not exceed 1 L capacity)

Page 3: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

STEP 2

DETERMINE THE AGGREGATE WEIGHT OF THE AEROSOL(S) THAT YOU

WOULD LIKE TO SHIP AND CLICK ON APPROPRIATE LINK:

3

The aggregate weight of your corrosive

aerosol(s) is < 75 kg*THIS QUANTITY CAN BE SHIPPED ON PASSENGER OR CARGO AIRCRAFT

The aggregate weight of your corrosive

aerosol(s) is > 75 < 150 kg*THIS QUANTITY CAN ONLY BE SHIPPED ON CARGO AIRCRAFT

The aggregate weight of your corrosive

aerosol(s) is > 150 kg

Page 4: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

STEP 2

DETERMINE THE AGGREGATE WEIGHT OF THE AEROSOL(S) THAT YOU

WOULD LIKE TO SHIP AND CLICK ON APPROPRIATE LINK:

4

The aggregate weight of your flammable

aerosol(s) is < 75 kg*THIS QUANTITY CAN BE SHIPPED ON PASSENGER OR CARGO AIRCRAFT

The aggregate weight of your flammable

aerosol(s) is > 75 < 150 kg*THIS QUANTITY CAN ONLY BE SHIPPED ON CARGO AIRCRAFT

The aggregate weight of your flammable

aerosol(s) is > 150 kg

Page 5: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

STEP 2

DETERMINE THE AGGREGATE WEIGHT OF THE AEROSOL(S) THAT YOU

WOULD LIKE TO SHIP AND CLICK ON APPROPRIATE LINK:

5

The aggregate weight of your non-flammable

aerosol(s) is < 75 kg*THIS QUANTITY CAN BE SHIPPED ON PASSENGER OR CARGO AIRCRAFT

The aggregate weight of your non-flammable

aerosol(s) is > 75 < 150 kg*THIS QUANTITY CAN ONLY BE SHIPPED ON CARGO AIRCRAFT

The aggregate weight of your non-flammable

aerosol(s) is > 150 kg

Page 6: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

6

STOP!!! You are forbidden to ship this product by

passenger aircraft.

STOP!!! You are forbidden to ship this product by

cargo aircraft.

Page 7: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

7

STOP!!! You are forbidden to ship this product by

passenger aircraft.

Page 8: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

8

PASSENGER AIRCRAFT

OR...

CARGO AIRCRAFT

STEP 2

DO YOU PLAN TO SHIP THIS ITEM BY:

Page 9: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

You may ship a total of 150kg by

cargo air.

9

I acknowledge that

these items are

forbidden on passenger

aircraft.

Page 10: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

STEP 3

Prepare a Shippers

Declaration

10

Indication of

shipping mode,

Cargo or Passenger

Aircraft

STEP 4

Page 11: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

STEP 3

Prepare a Shippers

Declaration

11

Indication of

shipping mode,

Cargo or Passenger

Aircraft

STEP 4

Page 12: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

STEP 4 Package your aerosol(s):

12

1. TO PROTECT AEROSOLS FROM DAMAGE. CUSHIONING MATERIAL MUST BE USED TO PROTECT AND

SECURE AEROSOL CAN(S).

2. PROTECT AEROSOL CAN(S) BY WRAPPING THE CAN(S) IN A CUSHIONING MATERIAL SUCH AS BUBBLE

WRAP. THE RELEASE VALVE CAP MUST BE SECURELY FASTENED IN PLACE OVER THE RELEASE VALVE TO PROTECT AGAINST ACCIDENTAL RELEASE OF COMPRESSED GASES.

3. PLACE PROTECED AEROSOL CAN(S) IN A FIBERBOARD BOX.

4. Next

Page 13: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

4. MARK THE PACKAGE: HAZMAT ORIENTATION MARKING ARE REQUIRED WHEN THE

AEROSOL CONTAINS A LIQUIDS AS WELL AS THE PROPER SHIPPING NAME, AND UN

ID NUMBER CONSIGNEE / CONSIGNOR NAME AND ADDRESS.

5. LABEL THE PACKAGE: YOU MUST PLACE A NON-FLAMMABLE GAS AND CORROSIVE

LABEL ON THE PACKAGE.

13Completed Package

Page 14: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

Completed Package

14

Page 15: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

STEP 4 Package your aerosol(s):

15

1. TO PROTECT AEROSOLS FROM DAMAGE. CUSHIONING MATERIAL MUST BE USED TO PROTECT AND

SECURE AEROSOL CAN(S).

2. PROTECT AEROSOL CAN(S) BY WRAPPING THE CAN(S) IN A CUSHIONING MATERIAL SUCH AS BUBBLE

WRAP. THE RELEASE VALVE CAP MUST BE SECURELY FASTENED IN PLACE OVER THE RELEASE VALVE TO PROTECT AGAINST ACCIDENTAL RELEASE OF COMPRESSED GASES.

3. PLACE PROTECED AEROSOL CAN(S) IN A FIBERBOARD BOX.

4. Next

Page 16: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

4. MARK THE PACKAGE: HAZMAT ORIENTATION MARKING ARE REQUIRED WHEN THE

AEROSOL CONTAINS A LIQUIDS AS WELL AS THE PROPER SHIPPING NAME, AND UN

ID NUMBER CONSIGNEE / CONSIGNOR NAME AND ADDRESS.

5. LABEL THE PACKAGE: YOU MUST PLACE A NON-FLAMMABLE GAS, CORROSIVE AND

CARGO AIRCRAFT ONLY LABEL ON THE PACKAGE.

16Completed Package

Page 17: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

Completed Package

17

Page 18: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

STEP 3

Prepare a Shippers

Declaration

18

Indication of

shipping mode,

Cargo or Passenger

Aircraft

STEP 4

Page 19: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

STEP 3

Prepare a Shippers

Declaration

19

Indication of

shipping mode,

Cargo or Passenger

Aircraft

STEP 4

Page 20: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

STEP 4 Package your aerosol(s):

20

1. TO PROTECT AEROSOLS FROM DAMAGE. CUSHIONING MATERIAL MUST BE USED TO PROTECT AND

SECURE AEROSOL CAN(S).

2. PROTECT AEROSOL CAN(S) BY WRAPPING THE CAN(S) IN A CUSHIONING MATERIAL SUCH AS BUBBLE

WRAP. THE RELEASE VALVE CAP MUST BE SECURELY FASTENED IN PLACE OVER THE RELEASE VALVE TO PROTECT AGAINST ACCIDENTAL RELEASE OF COMPRESSED GASES.

3. PLACE PROTECED AEROSOL CAN(S) IN A FIBERBOARD BOX.

4. Next

Page 21: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

4. MARK THE PACKAGE: HAZMAT ORIENTATION MARKING ARE REQUIRED WHEN THE

AEROSOL CONTAINS A LIQUIDS AS WELL AS THE PROPER SHIPPING NAME, AND UN

ID NUMBER CONSIGNEE / CONSIGNOR NAME AND ADDRESS.

5. LABEL THE PACKAGE: YOU MUST PLACE A FLAMMABLE GAS LABEL ON THE

PACKAGE.

21Completed Package

Page 22: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

Completed Package

22

Page 23: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

STEP 3

Prepare a Shippers

Declaration

23

Indication of

shipping mode,

Cargo or Passenger

Aircraft

STEP 4

Page 24: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

STEP 3

Prepare a Shippers

Declaration

24

Indication of

shipping mode,

Cargo or Passenger

Aircraft

STEP 4

Page 25: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

STEP 4 Package your aerosol(s):

25

1. TO PROTECT AEROSOLS FROM DAMAGE. CUSHIONING MATERIAL MUST BE USED TO PROTECT AND

SECURE AEROSOL CAN(S).

2. PROTECT AEROSOL CAN(S) BY WRAPPING THE CAN(S) IN A CUSHIONING MATERIAL SUCH AS BUBBLE

WRAP. THE RELEASE VALVE CAP MUST BE SECURELY FASTENED IN PLACE OVER THE RELEASE VALVE TO PROTECT AGAINST ACCIDENTAL RELEASE OF COMPRESSED GASES.

3. PLACE PROTECED AEROSOL CAN(S) IN A FIBERBOARD BOX.

4. Next

Page 26: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

4. MARK THE PACKAGE: HAZMAT ORIENTATION MARKING ARE REQUIRED WHEN THE

AEROSOL CONTAINS A LIQUIDS AS WELL AS THE PROPER SHIPPING NAME, AND UN

ID NUMBER CONSIGNEE / CONSIGNOR NAME AND ADDRESS.

5. LABEL THE PACKAGE: YOU MUST PLACE A NON-FLAMMABLE GAS LABEL ON THE

PACKAGE.

26Completed Package

Page 27: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

Completed Package

27

Page 28: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

STEP 4 Package your aerosol(s):

28

1. TO PROTECT AEROSOLS FROM DAMAGE. CUSHIONING MATERIAL MUST BE USED TO PROTECT AND

SECURE AEROSOL CAN(S).

2. PROTECT AEROSOL CAN(S) BY WRAPPING THE CAN(S) IN A CUSHIONING MATERIAL SUCH AS BUBBLE

WRAP. THE RELEASE VALVE CAP MUST BE SECURELY FASTENED IN PLACE OVER THE RELEASE VALVE TO PROTECT AGAINST ACCIDENTAL RELEASE OF COMPRESSED GASES.

3. PLACE PROTECED AEROSOL CAN(S) IN A FIBERBOARD BOX.

4. Next

Page 29: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

4. MARK THE PACKAGE: HAZMAT ORIENTATION MARKING ARE REQUIRED WHEN THE

AEROSOL CONTAINS A LIQUIDS AS WELL AS THE PROPER SHIPPING NAME, AND UN

ID NUMBER CONSIGNEE / CONSIGNOR NAME AND ADDRESS.

5. LABEL THE PACKAGE: YOU MUST PLACE A NON-FLAMMABLE GAS AND CARGO

AIRCRAFT ONLY LABEL ON THE PACKAGE.

29Completed Package

Page 30: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

Completed Package

30

Page 31: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

STEP 3

Prepare a Shippers

Declaration

31

Indication of

shipping mode,

Cargo or Passenger

Aircraft

STEP 4

Page 32: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

STEP 3

Prepare a Shippers

Declaration

32

Indication of

shipping mode,

Cargo or Passenger

Aircraft

STEP 4

Page 33: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

STEP 4 Package your aerosol(s):

33

1. TO PROTECT AEROSOLS FROM DAMAGE. CUSHIONING MATERIAL MUST BE USED TO PROTECT AND

SECURE AEROSOL CAN(S).

2. PROTECT AEROSOL CAN(S) BY WRAPPING THE CAN(S) IN A CUSHIONING MATERIAL SUCH AS BUBBLE

WRAP. THE RELEASE VALVE CAP MUST BE SECURELY FASTENED IN PLACE OVER THE RELEASE VALVE TO PROTECT AGAINST ACCIDENTAL RELEASE OF COMPRESSED GASES.

3. PLACE PROTECED AEROSOL CAN(S) IN A FIBERBOARD BOX.

4. Next

Page 34: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

STEP 4 Package your aerosol(s):

34

1. TO PROTECT AEROSOLS FROM DAMAGE. CUSHIONING MATERIAL MUST BE USED TO PROTECT AND

SECURE AEROSOL CAN(S).

2. PROTECT AEROSOL CAN(S) BY WRAPPING THE CAN(S) IN A CUSHIONING MATERIAL SUCH AS BUBBLE

WRAP. THE RELEASE VALVE CAP MUST BE SECURELY FASHIONED IN PLACE OVER THE RELEASE VALVE TO

PROTECT AGAINST ACCIDENTAL RELEASE OF COMPRESSED GASES.

3. PLACE PROTECED AEROSOL CAN(S) IN A FIBERBOARD BOX.

4. Next

Page 35: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

4. MARK THE PACKAGE: HAZMAT ORIENTATION MARKING ARE REQUIRED WHEN THE

AEROSOL CONTAINS A LIQUIDS AS WELL AS THE PROPER SHIPPING NAME, AND UN

ID NUMBER CONSIGNEE / CONSIGNOR NAME AND ADDRESS.

5. LABEL THE PACKAGE: YOU MUST PLACE A FLAMMABLE GAS AND CARGO AIRCRAFT

ONLY LABEL ON THE PACKAGE.

35Completed Package

Page 36: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

4. MARK THE PACKAGE: HAZMAT ORIENTATION MARKING ARE REQUIRED WHEN THE

AEROSOL CONTAINS A LIQUIDS AS WELL AS THE PROPER SHIPPING NAME, AND UN

ID NUMBER CONSIGNEE / CONSIGNOR NAME AND ADDRESS.

5. LABEL THE PACKAGE: YOU MUST PLACE A FLAMMABLE GAS AND CARGO AIRCRAFT

ONLY LABEL ON THE PACKAGE.

36Completed Package

Page 37: Federal Aviation Administration How to Ship Aerosols · secure aerosol can(s). 2. protect aerosol can(s) by wrapping the can(s) in a cushioning material such as bubble wrap. the release

Federal AviationAdministration

Completed Package

37

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Federal AviationAdministration

Completed Package

38